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Interface Gold Standard Calibration System

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Presentation on theme: "Interface Gold Standard Calibration System"— Presentation transcript:

1 Interface Gold Standard Calibration System

2 INTERFACE Developed in 1989, Interface, Inc. began to market the Gold Standard™ System in It is now used in more than 250 labs throughout the world.

3 Gold StandardTM Load Cell Calibration System
INTERFACE Gold StandardTM Load Cell Calibration System One Channel Indicator for Load Cell Exitation/ Signal Conditioning One ICS-202 Force Calibration Software One SIS-103 One-Day Training at Interface One CT SCB1 to GS Load Cell Cable One CT SCB1 to Standard Load Cell Cable One CX-0440 mV/V Transfer Standard One SIS-104 System Setup

4 Interface Gold StandardTM Calibration Systems
Controlled calibration process reduces calibration times by 50% to 90% and produces consistent calibration results Easy-to-use software reduces operator training time Fully integrated reporting functions Automatic archiving of calibration results Supports ASTM E74, ASTM E4 and ISO 7500/1, EH10002 Industry Accepted terms and calculations 0.1µV display resolution Used in over 250 calibration labs world-wide

5 Gold StandardTM Calibration System Options
INTERFACE Gold StandardTM Calibration System Options GS-USB: Provides USB interface for HRBSC, SCB1, DA-101 and HL4IO instrument boards includes internal power supply, cooling fan and USB cable. SCB1: 20 bit instrument board provides signal conditioning for the Gold StandardTM System. Available in single or dual channel versions. HRBSC: High-resolution 22 bit instrument board increases accuracy over the SCB1.  DA-101: Digital to analog board for generating command signal for system control. Provides setpoint signal for servo controlled hydraulic force testing. HL4IO: High level 4-channel input board allows calibration of ±5 and ±10 VDC output transducers and includes all features of the DA-101. Load Cell Simulator: mV/V transfer standards are used to calibrate the Gold StandardTM system, and for setting up and testing load cell readout devices. CX specifically designed for instrument substitution testing as per ASTM E74. Desktop, laptop or portable PC: Contact factory for currently available configurations. Gold StandardTM or Platinum StandardTM load cells as required.

6 1600 Gold StandardTM Calibration Load Cell
INTERFACE 1600 Gold StandardTM Calibration Load Cell Tension and compression in one unit .005% nonrepeatability .01% creep High output - to 4mV/V High precision base installed 3 run NIST traceable calibration Factory installed calibration adapter Eccentric load compensated .0008%/°F temp. effect on output 4% lower load limit per ASTM E74

7 1600 Gold StandardTM Calibration Compression Only Load Cell
INTERFACE 1600 Gold StandardTM Calibration Compression Only Load Cell .005% nonrepeatability .01% creep High output - to 4mV/V High precision base installed 3 run NIST traceable calibration Eccentric load compensated .0008%/°F temp. effect on output 4% lower load limit

8 Model 1800 Platinum™ Series Low Profile Load Cells
INTERFACE Model 1800 Platinum™ Series Low Profile Load Cells .005% non-repeatability .01% Creep Designed to be used at 2% lower load limit .008% /°F temp effect on output Eccentric load compensated

9 Model 9840 Intelligent Indicator
INTERFACE Model 9840 Intelligent Indicator 24 bit internal resolution +/-999,999 Count Bipolar Display Nonlinearity <  0.005% Stores calibration for up to 25 load cells Fast, direct analog output  VDC scalable analog output Full duplex RS232C Peak/Valley hold Front panel and remote tare

10 Precision mV/V Load Cell Simulator
INTERFACE Precision mV/V Load Cell Simulator Most accurate load cell simulator. Special low thermal emf construction. Each unit individually calibrated, aged and recalibrated. Strong, rugged design. Instrument substitution testing. MDL CX-0404 is specifically designed for instrument substitution testing as per ASTM E74.

11 Why use a simulator or mV/V Standard ?
Calibrate Indicator or Signal Conditioner periodically Daily sanity check on measurements Establish true zero Check cables 11

12 Model CX Standard 6 digit calibration 10 ppm uncertainty 12

13 Shunt Calibration Technique of unbalancing bridge with external shunt resistor Less Expensive OK for medium-accuracy work Affected by preload, temperature, bridge resistance drift, cable length 13

14 Transducer Calibration Procedures
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15 Machine Calibration Procedures
15

16 Measurement Uncertainty Model, Calibrating Load Cell by Comparison
16

17 Uncertainty Components
CNS = Cal of Standard Transducer by NIST DS = Drift in Standard since last cal PS = Creep in Standard Transducer TS = Temperature effect on output of Standard RHF= Nonreproducibility of frame, load string CH = Calibration of HRBSC Instrument DH = Drift in HRBSC since last cal TH = Temperature effect on HRBSC Instrument LH = Nonlinearity of HRBSC Instrument NH = Noise of HRBSC Instrument 17

18 CH Uncertainty in calibration of HRBSC
  (rectangular distribution)  Source of Uncertainty Type Uncertainty (%RDG) CCX = Calibration of CX B DCX = Drift in transfer function of CX-0610 between calibrations B TCX = Temperature effect on CX B NCX = Noise of the HRBSC instrument during calibration with the CX B   Combined (Root Sum of Squares) 18

19 Uncertainty Budget Example
19

20 Dominant Uncertainty Components
Nonreproducibility of load frame, threads, adaptors, alignment Calibration of Standard at low end of range Drift in Standard since last cal 20

21 Load Cell Calibration System Software - Opening Screen
INTERFACE Load Cell Calibration System Software - Opening Screen

22 INTERFACE DUT Description

23 INTERFACE Setpoint Entry

24 Setpoint File Selection
INTERFACE Setpoint File Selection

25 INTERFACE Exercise Load Cells

26 INTERFACE Begin Calibration

27 INTERFACE Calibration

28 Completed Calibration
INTERFACE Completed Calibration

29 INTERFACE Error Plot

30 INTERFACE Curve Fit

31 INTERFACE Load Cell History

32 INTERFACE INTERFACE

33 INTERFACE Report Designer

34 INTERFACE Custom Report

35 Gold StandardTM E4 Machine Calibration System
INTERFACE Gold StandardTM E4 Machine Calibration System Intelligent Indicator One ICS-205 E4 Machine Calibration Software One CT Gold Standardtm Interconnect Cable Assemby Serial Cable, Laptop to 9840 One CX mV/V Transfer Standard One SIS-104 System Setup Training at Interface

36 Features of the Portable E4 Machine Calibration Software:
INTERFACE Features of the Portable E4 Machine Calibration Software: Capable of providing the user with printed copies of: E4-02 Test Machine Verification Report. ISO 7500/1 Test Machine Verification Report.

37 Portable E4 System Software – Opening Screen
INTERFACE Portable E4 System Software – Opening Screen

38 INTERFACE Setpoint Entry

39 Setpoint File Selection
INTERFACE Setpoint File Selection

40 INTERFACE Meter Configuration

41 INTERFACE Machine Details

42 INTERFACE Load Point Entry

43 INTERFACE Load Point Entry

44 INTERFACE Begin Verification

45 INTERFACE Data Collection

46 Completed Verification
INTERFACE Completed Verification

47 INTERFACE E4 Report

48 INTERFACE Verification History

49 INTERFACE ISO Report

50 INTERFACE ISO

51 INTERFACE Report Designer

52 INTERFACE Custom E4 Report

53 INTERFACE Custom ISO Report


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