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On by 1 www.aster.in. 1. Profile – Manufacturing Locations 2. Profile – Global Presence 3. Profile – Towers Design & Development 4. Tower – Fabrication.

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Presentation on theme: "On by 1 www.aster.in. 1. Profile – Manufacturing Locations 2. Profile – Global Presence 3. Profile – Towers Design & Development 4. Tower – Fabrication."— Presentation transcript:

1 on by 1

2 1. Profile – Manufacturing Locations 2. Profile – Global Presence 3. Profile – Towers Design & Development 4. Tower – Fabrication Facilities 5. Towers Categories 6. Historical Volume Shipped 7. Clients 2

3 Manufacturing Facility Towers o Hyderabad -5 Units o Raipur -2 Units o Vadodara -1 Unit Monopoles & High Masts o Hyderabad -1 Unit All Manufacturing Facilities are Approved by BSNL, TEC Wing and PGCIL as a Part of Infrastructure Assessment 3

4 Towers Shipped up to September 30 th, 2011 Legend 4 Regional office Mauritius Kabul Riyad Phnom Penh Sharjah Colombo Hyderabad Dar Es Salaam Nairobi Douala Kathmandu

5 Design Detail CertificationPrototype Fabrication Lattice Cell Lattice Transmission Lattice Sub-station Lattice Broadcast Monopoles Lattice Windmill 5

6 Aster engineering division has qualified and experienced structural design engineers. We have developed over 200+ designs complying with multinational tower standards. Towers are designed using latest software based programs taking into account various parameters such as Added Loads : Antennae, Conductors, Ground Wires, Insulators, Lights and Other Accessories etc., Climatic Loads : Wind, Seismic, Ice and Temperature etc., Technical Considerations : Topographical Factor, Dynamic Effect of wind, Risk Coefficients, Factor of Safety, Certification Standards requirements etc., Ctnd. 6

7 7 Design software utilized PLS-Tower 2011 iTOWERS Designer TLSTAAD.Pro 2005 iTOWERS Designer MWMS Pole ver.6 Design standards utilized IS 875:1987 and IS 802:1995/1992 Indian EIA/TIA-222-G American SEI/ASCE & 48-05American BS8100-1:1986, BS8100-3:1999British AS Australian SABSSouth African ILE TR7,2000British Designs validated by Structural Engineering Research Center (SERC), Chennai, Govt. of India; Indian Institute of Technology (IIT)-Chennai; Central Power Research Institute (CPRI)

8 Generation of Bill Of Material (BOM) Shop floor drawing for manufacturing Assembly drawing for field installation Software utilized bocad-3D AutoDesk Inventor 2011 progeCAD

9 Dedicated independent prototype assembly units In House Proto Test Facility Spectro Analyzer for Materials Strength measurement Prototype inspection done by internal QA Team, Third party & by Customers also as applicable for the final approval and for Mass production 9

10 – Geographical Spread - 3 Strategic Locations – Manufacturing Facilities - 8 Self Driven Units – Human Resources - Highly Skilled – Sophisticated Machinery - Meeting the Industrial Standards – Fabrication Capacity – 142,320 MT/Annum – Galvanization Capacity - 187,320 MT/Annum – Quality Certification - Accredited With ISO 9001:2000 & 14001:2004 – Quality Assurance Plan - As Mutually Agreed upon with Customer More information 10

11 – Fabrication Capacity – 52,200 MT/Annum – Galvanization Capacity – 108,000 MT/Annum – Machines - Lattice Towers CNC -Plasma cutting machine CNC -Angle cutting, Hole and Stamping machines Notch cutting machines Angle bending machines Angle cropping with stamping Radial drilling machines Induction furnace for heating bend portion – Machines – Monopoles CNC operated press brake CNC Plasma profile cutting machine Pole closing and welding machine Pole straightening machines More information 11

12 More information 12

13 Fabrication Capacity – 30,000 MT/Annum Galvanization Capacity – 30,000 MT/Annum Machines - Lattice Towers CNC –Plasma cutting CNC – Angle punching and stamping CNC – Plate punching and stamping Angle cropping with Stamping Hydraulic press machines for angle cutting, hole and number punching machines Notch cutting machines Angle bending machines Radial drilling machines MIG welding machines More information 13

14 36,000 MT Capacity, Galvanization unit m GBT Materials Bundles at Materials Yard, Domestic Materials Dispatch Yard, Telecom Towers, Domestic Materials Dispatch Yard, Domestic BSNLs TEC-GR 60 m Prototype Assembled at Proto Yard

15 Fabrication Capacity – 10,800 MT/Annum Machines - Lattice Towers Hydraulic press machines for angle cutting, hole and number punching machines Notch cutting machines Angle bending machines Radial drilling machines MIG welding machines More information 15

16 – Fabrication Capacity – 21,000 MT/Annum Galvanization Capacity – 21,000 MT/Annum Machines - Lattice Towers CNC – Angle punching and stamping CNC – Plate punching and stamping Angle cropping with stamping Hydraulic press machines for angle cutting, hole and number punching machines Notch cutting machines Angle bending machines Radial drilling machines MIG welding machines More information 16

17 More information 17

18 – Fabrication Capacity – 24,000 MT/Annum Galvanization Capacity – 24,000 MT/Annum Machines - Lattice Towers CNC – Plasma cutting CNC – Angle punching and stamping CNC – Plate punching and stamping Angle cropping with stamping Hydraulic press machines for angle cutting, hole and number punching machines Notch cutting machines Angle bending machines Radial drilling machines MIG welding machines More information 18

19 More information 19

20 – Fabrication Capacity – 4,320 MT/Annum – Galvanization Capacity – 4,320 MT/Annum – Machines - Lattice Towers Hydraulic press machines for angle cutting, hole and number punching machines Notch cutting machines Angle cropping with stamping machines Angle bending machines Radial drilling machines MIG welding machines More information 20

21 21 Press Break of 1,280 Tones Capacity to Press Poles up to 12m Length CNC Machine Plasma Cutting Machine Poles Straightening Machine

22 Tensile and Band Testing Equipment 22 Impact Testing Equipment Material Chemical Property Testing Laboratory Soil Testing Laboratory Spectro Analysis Test Facility

23 Transportation to customers is done by both sea and Air ways Materials are Packed in 20 feet and 40 feet containers as per the requirement Containers placed on Trailers transported up to nearest Port All the containers shipped properly under proper and strict supervision of our Transportation Agents Different towers are loaded into the same container with color coding and can be easily identified based on the site. Cntd. 23

24 International packing standards adhered to Description of packing material with Customer Name, Batch No, Location etc. is mentioned on the packed items. Wooden cases are used for packing of small Plates. Packing is done using Jute strip and bags. Sufficient care is taken in the process of storing, packing and Handling of Galvanized products. During Transportation adequate ventilation is provided to prevent white rust or wet storage stains. Post treatment like chromating done to minimize the chances of formation of white rust and Silica jell for de-oxidation effects. NS Toner and Stripping dispenser of ITW Signode are used for metal strapping mechanically. 24

25 More information Raft Tower Foundation Inside View of a 150 m TV Broadcast Tower at Sagar, MP, India Cell Site on completion of all Civil Works, AP, India Civil Raft Foundation constructed for 40m Tower Installed for US Army, Afghanistan 25

26 More information 50 m Square Angular Ground Based Tower installed for Roshan at Logar, Afghanistan m Square Angular GBT installed for Bharti AirTel, AP, India 400 kV Transmission Line Tower at Sonipat, Haryana, India

27 149 m FM Tower Designed, Supplied and Installed for BECIL at Delhi Which is shown in all templates of this presentation 40 m Monopole Designed, Supplied and Installed for Ericsson India Pvt Ltd at Bengaluru International Airport m Windmill Tower supplied for Vistas RRB Ltd, TN, India

28 DescriptionTotal In Domestic Market Power Transmission Towers Design, Fabrication & Supply148,973 MT Substation Structures Fabrication & Supply4,976 MT Telecom Towers Design, Fabrication & Supply31,006 Nos Broadcasting Towers Design, Fabrication & Supply49 Nos Monopoles / High Masts Design, Fabrication & Supply13,251 Nos Windmill Towers Fabrication Supply34 Nos In Overseas Market Telecom Towers Design, Fabrication & Supply19,067 MT Broadcasting Towers Design, Fabrication & Supply28 Nos Power Transmission Towers Design, Fabrication & Supply4,189 MT More information 28

29 29 Note: Logos used in this presentation are proprietary of the respective companies


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