3 Profile Manufacturing Facility Towers Hyderabad -5 Units Manufacturing Locations in IndiaManufacturing FacilityTowersHyderabad -5 UnitsRaipur UnitsVadodara -1 UnitMonopoles & High MastsHyderabad -1 UnitAll Manufacturing Facilities are Approved by BSNL, TEC Wing and PGCIL as a Part of Infrastructure AssessmentVadodaraRaipurHyderabad
4 Profile Global Presence www.aster.in Kabul Kathmandu Riyad Sharjah MauritiusKabulRiyadPhnom PenhSharjahColomboHyderabadDar Es SalaamNairobiDoualaKathmanduTowers Shipped up to September 30th, 2011LegendRegional office
5 Towers Design & Development ProcessDesignDetailCertificationPrototypeFabricationLatticeCellTransmissionSub-stationLattice BroadcastMonopolesLattice Windmill
6 Towers Design & Development Aster engineering division has qualified and experienced structural design engineers. We have developed over 200+ designs complying with multinational tower standards.Towers are designed using latest software based programs taking into account various parameters such asAdded Loads : Antennae, Conductors, Ground Wires, Insulators, Lights and Other Accessories etc.,Climatic Loads : Wind, Seismic, Ice and Temperature etc.,Technical Considerations : Topographical Factor, Dynamic Effect of wind, Risk Coefficients, Factor of Safety, Certification Standards requirements etc.,Ctnd.
7 Towers Design & Development Design software utilizedPLS-Tower 2011iTOWERS Designer TL STAAD.Pro 2005iTOWERS Designer MW MS Pole ver.6Design standards utilizedIS 875:1987 and IS 802:1995/ IndianEIA/TIA-222-G AmericanSEI/ASCE & AmericanBS8100-1:1986, BS8100-3:1999 BritishAS AustralianSABS South AfricanILE TR7, BritishDesigns validated by Structural Engineering Research Center (SERC), Chennai, Govt. of India; Indian Institute of Technology (IIT)-Chennai; Central Power Research Institute (CPRI)
8 Towers Design & Development DetailingGeneration of Bill Of Material (BOM)Shop floor drawing for manufacturingAssembly drawing for field installationSoftware utilizedbocad-3DAutoDesk Inventor 2011progeCAD 2010
9 Towers Design & Development Prototype Assembly & InspectionDedicated independent prototype assembly unitsIn House Proto Test FacilitySpectro Analyzer for Materials Strength measurementPrototype inspection done by internal QA Team, Third party & by Customers also as applicable for the final approval and for Mass production
10 Fabrication Facility Geographical Spread - 3 Strategic Locations Key StrengthsGeographical Spread Strategic LocationsManufacturing Facilities - 8 Self Driven UnitsHuman Resources - Highly SkilledSophisticated Machinery - Meeting the Industrial StandardsFabrication Capacity – 142,320 MT/AnnumGalvanization Capacity ,320 MT/AnnumQuality Certification - Accredited With ISO 9001:2000 & 14001:2004Quality Assurance Plan - As Mutually Agreed upon with CustomerMore information
12 Fabrication Facility Fabrication and Galvanization units Choutuppal, Hyderabad, IndiaFabrication and Galvanization unitsMore information
13 Fabrication Facility Fabrication Capacity – 30,000 MT/Annum Cherlapally, Hyderabad, IndiaFabrication Capacity – 30,000 MT/AnnumGalvanization Capacity – 30,000 MT/AnnumMachines - Lattice TowersCNC –Plasma cuttingCNC – Angle punching and stampingCNC – Plate punching and stampingAngle cropping with StampingHydraulic press machines for angle cutting, hole and number punching machinesNotch cutting machinesAngle bending machinesRadial drilling machinesMIG welding machinesMore information
14 Manufacturing Facility Cherlapally, Hyderabad, India36,000 MT Capacity, Galvanization unit40 m GBT Materials Bundles at Materials Yard, DomesticMaterials Dispatch Yard, DomesticMaterials Dispatch Yard, Telecom Towers, DomesticBSNL’s TEC-GR 60 m Prototype Assembled at Proto Yard
15 Fabrication Facility Fabrication Capacity – 10,800 MT/Annum Cheriyala, Hyderabad, IndiaFabrication Capacity – 10,800 MT/AnnumMachines - Lattice TowersHydraulic press machines for angle cutting, hole and number punching machinesNotch cutting machinesAngle bending machinesRadial drilling machinesMIG welding machinesMore information
16 Fabrication Facility Fabrication Capacity – 21,000 MT/Annum Raipur, Unit-I, Chhattisgarh, IndiaFabrication Capacity – 21,000 MT/AnnumGalvanization Capacity – 21,000 MT/AnnumMachines - Lattice TowersCNC – Angle punching and stampingCNC – Plate punching and stampingAngle cropping with stampingHydraulic press machines for angle cutting, hole and number punching machinesNotch cutting machinesAngle bending machinesRadial drilling machinesMIG welding machinesMore information
17 Fabrication Facility Fabrication units and Dispatch yard Raipur, Unit-I, Chhattisgarh, IndiaFabrication units and Dispatch yardMore information
18 Fabrication Facility Fabrication Capacity – 24,000 MT/Annum Raipur, Unit-II, Chhattisgarh, IndiaFabrication Capacity – 24,000 MT/AnnumGalvanization Capacity – 24,000 MT/AnnumMachines - Lattice TowersCNC – Plasma cuttingCNC – Angle punching and stampingCNC – Plate punching and stampingAngle cropping with stampingHydraulic press machines for angle cutting, hole and number punching machinesNotch cutting machinesAngle bending machinesRadial drilling machinesMIG welding machinesMore information
19 Fabrication Facility Fabrication & Galvanization units Dispatch Yard Raipur, Unit-II, Chhattisgarh, IndiaFabrication & Galvanization unitsDispatch YardMore information
20 Fabrication Facility Fabrication Capacity – 4,320 MT/Annum Vadodara, IndiaFabrication Capacity – 4,320 MT/AnnumGalvanization Capacity – 4,320 MT/AnnumMachines - Lattice TowersHydraulic press machines for angle cutting, hole and number punching machinesNotch cutting machinesAngle cropping with stamping machinesAngle bending machinesRadial drilling machinesMIG welding machinesMore information
21 Fabrication Facility Typical CNC & Other Machinery www.aster.in CNC MachinePlasma Cutting MachinePress Break of 1,280 Tones Capacity to Press Poles up to 12m LengthPoles Straightening Machine
22 Manufacturing Facility Typical Laboratory Setup at Manufacturing FacilitiesTensile and Band Testing EquipmentSpectro Analysis Test FacilityImpact Testing EquipmentMaterial Chemical Property Testing LaboratorySoil Testing Laboratory
23 Fabrication FacilityPacking & TransportationTransportation to customers is done by both sea and Air waysMaterials are Packed in 20 feet and 40 feet containers as per the requirementContainers placed on Trailers transported up to nearest PortAll the containers shipped properly under proper and strict supervision of our Transportation AgentsDifferent towers are loaded into the same container with color coding and can be easily identified based on the site.Cntd.
24 Fabrication Facility International packing standards adhered to Packing & TransportationInternational packing standards adhered toDescription of packing material with Customer Name, Batch No, Location etc. is mentioned on the packed items.Wooden cases are used for packing of small Plates. Packing is done using Jute strip and bags.Sufficient care is taken in the process of storing, packing and Handling of Galvanized products.During Transportation adequate ventilation is provided to prevent white rust or wet storage stains.Post treatment like chromating done to minimize the chances of formation of white rust and Silica jell for de-oxidation effects.NS Toner and Stripping dispenser of ITW Signode are used for metal strapping mechanically.
25 Cell Site on completion of all Civil Works, AP, India Towers CategoriesCivil & Structural ConstructionRaft Tower FoundationInside View of a 150 m TV Broadcast Tower at Sagar, MP, IndiaCivil Raft Foundation constructed for 40m Tower Installed for US Army, AfghanistanCell Site on completion of all Civil Works, AP, IndiaMore information
26 Towers Categories Transmission & Telecom Towers www.aster.in 400 kV Transmission Line Tower atSonipat, Haryana, India40 m Square Angular GBT installed for Bharti AirTel, AP, India50 m Square Angular Ground Based Tower installed for Roshan at Logar , AfghanistanMore information
27 Towers Categories Monopole, Broadcast and Windmill www.aster.in 50 m Windmill Tower supplied for Vistas RRB Ltd, TN, India40 m Monopole Designed, Supplied and Installed for Ericsson India Pvt Ltd at Bengaluru International Airport149 m FM Tower Designed, Supplied andInstalled for BECIL at Delhi Which is shownin all templates of this presentation