3 Hamworthy Gas Systems What are we? International company owned by Hamworthy PLC in UKListed on the London Stock ExchangeLargest company in the Hamworthy groupTotal commitment to innovationHigh tech products for production and transportation of oil & gas:Cargo handling on gas carriers & FSO/FPSO’sReliquefaction systems for LPG, LEG & LNGRecovery of VOC from crude on shuttletankers/terminalsCondensation of VOC with 100% emission reductionRegasification directly from LNG-carriers/FSRULNG production onshore and offshoreSmall scale plants e.g “Snurrevarden” (30 tonn/day )Mini LNG-plants (Sintef) (8 – 30 tonn/day)Floating LNG production
4 200 years of industrial heritage Hamworthy Gas SystemsWhere do we come from?200 years of industrial heritageVOC recovery modulesComplete LPGCargo systemsShip and FPSO pumps andinert gasLPG FPSO200 years of Norwegian and English industrial heritageMore than 40 years of gas technology experienceLNG tanker design
5 Hamworthy Gas Systems Who are we? 202 emplyees in Asker, Norway …growing rapidly!24% women.15% women in engineering.Average employee age is 39.Age range
6 Our technology in the gas market… Hamworthy Gas SystemsOur technology in the gas market…
7 The value chain LPG FPSO Offshore liquefaction Hamworthy Gas Systems in the LPG/LNG production and transportation chainLPG FPSOOffshore liquefactionSmall scale Liquefaction plantsTransportation: reliquefactionFloating regasification systems
8 LNG Liquefaction From natural gas to purified LNG at -163°C Two stage system: Pre-treatment (gas purification) Liquefaction (cooling to liquid state)Gas pre-treatment: Filtration and pressure reduction Sweetening (CO2 removal) Dehydration (H2O, glycol, Hg removal)Liquefaction based on N2 cycle
9 LNG Onshore Liquefaction Hamworthy Gas Systems’ LNG plants at Snurrevarden and KollsnesSnurrevarden, Karmøy, start-up March 2003Kollsnes II, Øygarden, start-up July 2007First free-standing small scale LNG plant in Scandinavia. Capacity 60 ton LNG per day. Unmanned operation.Production capacity 240 ton LNG per day, supplying LNG to local ferries, coastal vessels and local industry (ferrosilicium/ aluminium).
10 Floating Liquefaction Natural Gas FLNG Market potentialApproximately 25 % of the world’s gas reserves is ”unavailable” offshore fields (stranded gas) - FLNG makes it available!Estimated 10 billion ft3 gas flared worldwide every day - FLNG can make flaring history!Several analyses of projects under development show that FLNG costs compare favorable to land-based LNG production
11 Floating Liquefaction Natural Gas FLNG Status for Hamworthy Gas Systems FLNGWhere do we stand in this new market?Several projects in bid phase, ongoing studiesRapidly increasing interest among investors, shipowners and energy companiesEstablished technology fit for FLNGUnique position within LPG/LNG liquefaction and processing systems – land-based, marine, and offshore!Modules for Floating Liquefaction of Natural Gas (FLNG) shown on section of LNG vessel.
12 Patented - LNG plant, licenced by SINTEF Mini LNG plantsMarket potentialLocal utilization of natural gas in areas without central pipeline connection.Gas from local reservoirs, pipeline, landfills, flare, gas wells or coal mines.Sizes from 1 – 50 tons LNG per day.Patented - LNG plant, licenced by SINTEF
13 LNG transport Traditional propulsion system in LNG carriers LNG carriers built in the 1970s used boil-off gas from the cargo as fuel in turbine propulsion systems. The consequences were:Expensive fuel and reduced payloadHigher CO2 emissionsLow efficiency of turbinesLack of crew with turbine qualificationsExisting turbine design is at a limit to provide the power required by new large LNG carriersOption: Use other type of propulsion and return boil-off gas to the tank in liquid state.Re-liquefaction!
14 LNG transport LNG carriers’ propulsion systems today Newbuild LNG carriers (post ships):ST- Steam turbineSSD – Slow speed dieselDFDE – Dual fuel Diesel Electric100% HGS reliquefaction systems How did we get this piece of cake?SSD 29%ST 50%DFDE 21%Source: WoodMackenzie & ClarksonPropulsion type Relative energy consumption (%)Slow Speed DieselDiesel electricGas turbinesConventional steam turbine
15 LNG transport Leading the way in LNG Reliquefaction Systems Innovation - significant reduction in power consumption:Mark I – First 20 vesselsMark II – Developed for small scale onshore unitsMark III – Last generation LNG Carriers (11 orders)31 reliquefaction units contractedwith Hamworthy so far…
16 LNG regasification system Market outlookImport & spot/short term LNG trading is increasingExisting import terminals are booked or have limited capacityDifficult to get permission to build new onshore terminals in US and EuropeVaporization plant onboard LNG carriers or Floating Storage Units will not need onshore terminalsNot in my back yard !!
17 LNG regasification system What is a shuttle regasification vessel ?
18 LPG- and EthyleneReliquefaction and cargo handling on LPG- & Ethylene carriersTypical Scope of Supply to new-builds:Engineering of Cargo Handling SystemP&ID`s, Arrangement, AutomationMain Cargo Tanks & Deck TanksEquipment SupplyReliquefaction PlantsCargo Heat ExchangersCargo Control & Monitoring systemValves, Instruments, etc.Inert Gas- & N2 GeneratorsSvanehøj Cargo PumpsCommissioning and supervisionFully Pressurized 1300 m3 LPGC for Stena ShippingFully Refrigerated m3 LPGC for K-LineFully Refrigerated m3 VLGC for BWGasReliquefaction Unit60 ship references contractedlast 8 years for typical customers:Hyundai, Daewoo, Kawasaki, GdyniaBergesen, Geogas, Solvang, Exmar, A.P.Møller,Sonatrach, Stena, SK-Shipping, AMPTC, K-LineDaewoo and HyundaiShip-Yard in Korea
19 Volatile Organic Compounds recovery Typical emissions from crude oil cargo tanks each voyageCO2SO2NOXtNmVOC+5-20 ton methaneCurrent international practiceInert gas: 30 t HFONorwegian authorities’ minimum requirements(1st generation)20-48tNmVOC t+5-20 ton methaneInert gas: 30 t HFOCO2SO2NOX12 t dieselAvgass0 tons VOC to the atmosphere16 tons VOC to burner for steam prod.CO2SO2NOXInert gas: 30 t HFOHamworthy KSE
20 Global environmental challenge Flare gasAssociated gas production can create a problem.If there are no infrastructure/pipelines, gas is either flared or regulations are such that oil cannot be recovered without gas solution.Alternatives are to liquify all the gas or to produce power from the light hydrocarbons and liquefy the heavier hydrocarbons, then store the liquid onboard for export:Hamworthy solutions based on our LNG, LPG or VOC technology!
21 Environmental summary HGS in an environmental perspectiveHGS productEnvironmental contributionLNG CarrierReliquefactionReduced emissionsReduced power consumptionRegasificationReduced local environmental impactReduced HSE riskSmall Scale LNG Plants onshore or offshoreIncreased flexibility in energy supplyMini LNG PlantsVOC recoveryZero VOC emissionsMarketable recovery product