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© 2007 by John Zink Company, LLC Clean Combustion. Clear Solutions. JOHN ZINK STEAMIZER XP JOHN ZINK ® STEAMIZER ® XP The Worlds Most Efficient Steam Flare.

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Presentation on theme: "© 2007 by John Zink Company, LLC Clean Combustion. Clear Solutions. JOHN ZINK STEAMIZER XP JOHN ZINK ® STEAMIZER ® XP The Worlds Most Efficient Steam Flare."— Presentation transcript:

1 © 2007 by John Zink Company, LLC Clean Combustion. Clear Solutions. JOHN ZINK STEAMIZER XP JOHN ZINK ® STEAMIZER ® XP The Worlds Most Efficient Steam Flare Press ESC to return to main menu Next

2 © 2007 by John Zink Company, LLC Clean Combustion. Clear Solutions. The JOHN ZINK XP Flare Provides Extreme Performance Benefits Including: Annual steam savings of up to $1,000,000 Increased flare tip operational life Reduced installation costs and simplified operation More than 40% increase in smokeless capacity Press ESC to return to main menu Next Previous

3 © 2007 by John Zink Company, LLC Clean Combustion. Clear Solutions. Proven Performance The XPs superior performance has been proven in a wide variety of full-scale tests at John Zinks world class Research, Development and Test Center, as well as in customer performance tests during actual plant operation. Press ESC to return to main menu Next Previous

4 © 2007 by John Zink Company, LLC Clean Combustion. Clear Solutions. The XP design initiative focused on improving the performance characteristics of current steam flare technology including: Steam efficiency Tip life Smokeless capacity Steam control complexity Installation costs Press ESC to return to main menu Next Previous

5 © 2007 by John Zink Company, LLC Clean Combustion. Clear Solutions. Current High Smokeless Capacity Technology Current industry technologies are sophisticated designs requiring complex control of multiple steam lines. Press ESC to return to main menu Next Previous

6 © 2007 by John Zink Company, LLC Clean Combustion. Clear Solutions. Breakthrough XP Design The XP advanced steam injection system was designed to provide ultra- high steam efficiency. The XP steam injection system features a single steam line and simplified steam controls. Single Steam Line Press ESC to return to main menu Next Previous

7 © 2007 by John Zink Company, LLC Clean Combustion. Clear Solutions. Ultra High Efficiency Steam Injection System Existing Technology Bent steam/air tubes that cause high pressure drop restricting the primary air that can mix with the flare gas. XP Technology Straight tubes that optimize the primary air entrainment and mixing with the flare gas. Bent Steam Tubes Press ESC to return to main menu Next Previous Straight Steam Tubes

8 © 2007 by John Zink Company, LLC Clean Combustion. Clear Solutions. Improved Mixing The XP utilizes a patent- pending Moderated Shear Mixing technique providing superior smokeless performance. This is achieved by optimizing turbulence in the steam/air/flare gas mixing zone. Press ESC to return to main menu Next Previous

9 © 2007 by John Zink Company, LLC Clean Combustion. Clear Solutions. Increased Secondary Air Efficiency The XP uses multiple small- diameter tubes. These tubes allow open paths for secondary air to be entrained and mixed into the flame prior to combustion. Existing high capacity steam flares use a large diameter barrel that does not allow internal secondary air entrainment. Secondary Air Press ESC to return to main menu Next Previous

10 © 2007 by John Zink Company, LLC Clean Combustion. Clear Solutions. XP Steam System Benefits Saves more than 30% of the steam used by current technologies at the same smokeless capacity. This combined reduction in steam usage provides significant annual operational cost savings. Uses much less standby steam (cooling steam) than existing technologies. Press ESC to return to main menu Next Previous

11 © 2007 by John Zink Company, LLC Clean Combustion. Clear Solutions. Typical XP Steam Savings Press ESC to return to main menu Results are dependent upon actual tip size and operating parameters. Next Previous

12 © 2007 by John Zink Company, LLC Clean Combustion. Clear Solutions. Additional XP Benefits In addition to the benefits associated with the advanced steam injection system, the XP has the added benefit of increasing the expected tip life. Press ESC to return to main menu Next Previous

13 © 2007 by John Zink Company, LLC Clean Combustion. Clear Solutions. Steam Capping Reduces Tip Life Upper steam Waste gas Lower steam Center steam Existing technologies are susceptible to severe damage due to steam capping, the phenomenon that results in flame backflow. This occurs when the upper steam is operated at too high a rate. Press ESC to return to main menu Next Previous

14 © 2007 by John Zink Company, LLC Clean Combustion. Clear Solutions. XP Improved Tip Life The XP steam flare eliminates upper steam nozzles and the associated damage due to steam capping. The XP single steam line simplifies operation and thereby reduces the possibility of tip damage due to improper steam control. Single Steam Line Press ESC to return to main menu Next Previous

15 © 2007 by John Zink Company, LLC Clean Combustion. Clear Solutions. XP Benefit Summary Steam Efficiency Greater than 30% reduction in steam requirement for a given smokeless rate Continuous steam savings during standby operation Increased smokeless capacity Greater than 40% additional smokeless capacity for a given flare tip size Single steam line Simplified operation Lower installation costs of piping, instruments and controls Longer tip life No flame engulfment due to capping Simplified steam control Press ESC to return to main menu Advance Next Previous

16 © 2007 by John Zink Company, LLC Clean Combustion. Clear Solutions. STEAMIZER XP-42 Performance Demonstration The following videos document a full-scale demonstration conducted for representatives of major operating companies in the refining and petro chemical industries. Press ESC to return to main menu Next Previous

17 © 2007 by John Zink Company, LLC Clean Combustion. Clear Solutions. STEAMIZER XP-42 Flaring Propane, October 24 th 2006 Press ESC to return to main menu Steam savings over conventional technology: 17,000 lb/hr (31%) Propane: 162,000 lb/hr Steam: 38,000 lb/hr Next Previous Click to start video

18 © 2007 by John Zink Company, LLC Clean Combustion. Clear Solutions. Propylene: 158,000 lb/hr Steam: 52,000 lb/hr Steam savings over conventional technology: 28,500 lb/hr (35%) STEAMIZER XP-42 Flaring Propylene, October 24 th 2006 Press ESC to return to main menu Next Previous Click to start video

19 © 2007 by John Zink Company, LLC Clean Combustion. Clear Solutions. PATENT INFORMATION for STEAMIZER XP FLARE AS OF NOVEMBER 2007 Patent pending in the United States. Patent applications are also pending in the following countries: Press ESC to return to main menu Next Previous Argentina (Application No. P ) Australia (Application No ) Brazil (Application No. PI ) Canada (Application No. 2,582,103) China (Application No ) Europe (Application No ) India (Application No. 400/KOL/2007) Japan (Application No ) Mexico (Application No. MX/a/2007/003415) Saudi Arabia (Application No ) South Korea (Application No ) Taiwan (Application No ) Venezuela (Application No ) Additional Information Visit Out website at: us at: STEAMIZER XP Hotline:

20 © 2007 by John Zink Company, LLC Clean Combustion. Clear Solutions. JOHN ZINK ® STEAMIZER ® XP Flare Press ESC to return to main menu The Worlds Most Efficient Steam Flare Previous Click to start


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