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SUPERIOR FLUX & MFG. CO.. SUPERIOR FLUX & MFG. ELECTRONICS PRODUCTS Superior Flux & Mfg. Co. founded in 1932. A complete line of primary assembly, touch-up,

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Presentation on theme: "SUPERIOR FLUX & MFG. CO.. SUPERIOR FLUX & MFG. ELECTRONICS PRODUCTS Superior Flux & Mfg. Co. founded in 1932. A complete line of primary assembly, touch-up,"— Presentation transcript:

1 SUPERIOR FLUX & MFG. CO.

2 SUPERIOR FLUX & MFG. ELECTRONICS PRODUCTS Superior Flux & Mfg. Co. founded in A complete line of primary assembly, touch-up, and maintenance products for electronics Superior Supersafe ® No. 30, first Battelle formula flux, introduced SyberGel TM and SyberLiquid TM introduced for repair/rework and hand-soldering.

3 SUPERIOR PRODUCT LINE Solder Pastes Tacky Fluxes Wave Solder Fluxes Component Tinning Fluxes Wire Tinning Fluxes Hand Solder Fluxes Copper and Nickel Pre-Cleaners Detergent/Saponifier Descaler Dross Reduction Powder Omega Meter Test Solution

4 SOLDER PASTE 3000 Series Conventional No-Clean 4000 Series Synthetic, Low-Residue No-Clean 8000 Series Water-Soluble 9000 Series Rosin Mildly Activated (RMA) Solders: Tin/Lead, Lead-Free

5 3000 SERIES NO-CLEAN SOLDER PASTE Classification: IPC ANSI-J-STD 004, Type ROL0 Meets and exceeds Bellcore standards. Pin-testable post-solder joints. Translucent residue. Capable of printing 12 mil pitch.

6 4000 SERIES SYNTHETIC NO-CLEAN SOLDER PASTE Classification: IPC ANSI J-STD-004, Type REL0. Meets and exceeds Bellcore standards. Translucent, protective post-solder residue. Pin-testable post-solder joints. General residue levels of 2.5 – 3.3%. In proper conditions, can be as low as 1.1%. Capable of printing 12 mil pitch.

7 8000 SERIES WATER- SOLUBLE SOLDER PASTE Passes Bellcore Passes IPC Residues are truly water-soluble. Post-reflow residues can be left on boards for extended time and NOT reduce SIR values. Post-solder residues do not foam in aqueous cleaning systems. Capable of printing 12 mil pitch.

8 9000 SERIES RMA SOLDER PASTE Exceptional reflow profiling characteristics. Capable of printing 16 mil pitch. Superior wetting characteristics. Residues can be aqueous cleaned using SyberKleen 2000 Saponifier.

9 RECOMMENDED REFLOW PROFILE: 63Sn/37Pb and 62Sn/36Pb/2Ag

10 REFLOW PROFILE FOR LEAD-FREE

11 APPLICATION METHODS Screen printing Cartridge printing Dispensing

12 WHAT SETS SUPERIOR SOLDER PASTES APART? 1. All are non-halide. 2. All have a minimum 12 hour open-time between printing, placement, and reflow. 3. All are formulated for high-speed dispensing. 4. All No-Clean and RMA pastes can be aqueous cleaned in Superior SyberKleen 2000 Saponifier. 5. NO slumping. 6. NO tomb-stoning when stencil and reflow profile are properly set. 7. NO white residues on PCBs. 8. All Paste should be frozen or refrigerated for storage.

13 WHAT SETS SUPERIOR SOLDER PASTES APART? (cont.) 9. Consistent rheology, thixotropy, and viscosity from lot-to-lot. 10. Consistent, clear, pin-testable residues with all No-Cleans. 11. Consistent metal-load due to no pre-thinning or post-thinning manufacturing process Series Synthetic No-Clean residues act as protective barrier against humidity and outside elements Series Water-Soluble residues can be washed any time after reflow. SIR values remain the same when PCBs are cleaned three (3) minutes or three (3) days after reflow.

14 SOLDER PASTE STORAGE Shelf life for all solder pastes extended with freezer-storage first formulations. Freezer Storage (0ºC and below): 9-12 months. Refrigerator Storage (1-12ºC): 3-9 months. Room temperature storage (18-23ºC): 3 months.

15 TACKY FLUXES 4000 Synthetic No-Clean 3000 Conventional No-Clean 8000 Water-Soluble 9500 High Temperature Applications: BGA Attachment and Repair Custom manufacturing applications Dispensable applications Preform soldering

16 WAVE SOLDERING FLUXES Flux-types No-Clean Water-Soluble RMA Flux-base VOC-FREE Alcohol-based Applications 63Sn/37Pb, 96.5Sn/3.5Ag, 99.3Sn/0.7Cu and other alloys.

17 WAVE SOLDERING FLUX APPLICATION METHODS Spray Foam Drag Wave

18 NO-CLEAN WAVE SOLDERING FLUXES VOC-Free: No. 420 (Spray or Foam) No. 425 Alcohol-based No. 312 No. 325 No. 340 RFE 14Y3N All No-Clean fluxes classified as: IPC ANSI J-STD 004 Type ORL0 When post-solder cleaning is specified, all No-Clean fluxes are water-soluble. No white residues or water-stains.

19 WATER-SOLUBLE WAVE SOLDER FLUXES Alcohol-based No. 84 RFE C VOC-Free No. 32 All Water-Soluble fluxes classified as: IPC ANSI J-STD 004 Type ORM1

20 ROSIN FLUXES Type R: No. 97 Type RMA: No. 99 Type RA: No.100 Solids content variations are available for all fluxes.

21 ADDITIONAL PCB ASSEMBLY PROCESS PRODUCTS SyberGel TM and SyberLiquid TM Hand solder, repair and rework gel or liquid that act as flux and cleaner. Superior SyberKleen 2000 Saponifier Detergent/saponification solution for aqueous cleaning systems. Superior Descaler A descaling solution for removing scale residual build-up in batch and in-line aqueous cleaners. Superior OMTS A test solution of IPA and DI water for PCB testing in Omega Meters. Superior Dross Reducer Powder for dross and oxidation removal from solder bath to extend solder life.

22 COMPONENT TINNING PRECLEANERS & FLUXES Lead tinning for semiconductor, component, and fuse leads. Fluxes formulated for Tin/Lead, Lead-Free, and fusible alloys. Base Metals: Copper Nickel Alloy 42 Alloy 51 Kovar Other specialty alloys

23 SEMICONDUCTOR AND COMPONENT LEAD PRE-CLEANERS Copper Pre-Cleaner VOC-Free, non-hazardous, OA formulation. Light, pink color that changes if pH exceeds a 3.5 reading. Nickel Pre-Cleaner A high activity nickel cleaner that contains no sulfuric acid.

24 DIFFERENT FLUXES FOR DIFFERENT APPLICATIONS VOC-FREE, HALIDE No. 30, No. 30DS, No. 40MM4, No. 43 ALCOHOL-BASED HALIDE No. 45, No. 48, No. 48S VOC-FREE, NON-HALIDE 430 Series ALCOHOL-BASED, NON-HALIDE No. 435, No :1, No. 91

25 WIRE TINNING FLUXES No-Clean: Small gage (14-22) automatic or manual cut/strip/tin operations. VOC-Free: No. 425 Alcohol-based: No. 325, No Water-soluble: Large gage (2-12) wires; Copper and brass crimped terminal wires. VOC-Free: No. 30 Alcohol-based: No. 45 Applications: Automotive, Industrial, and Appliances.

26 SUPERIOR MANUFACTURES QUALITY SOLDER PASTES AND FLUXES. OUR BUSINESS IS SOLVING PROBLEMS


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