Presentation on theme: "Greenleaf ® Ring Max Tooling Systems. Ring Max Tooling Systems Overview of the Ring Max TM system –What is a ring groove? –Application –Beginnings to."— Presentation transcript:
Greenleaf ® Ring Max Tooling Systems
Ring Max Tooling Systems Overview of the Ring Max TM system –What is a ring groove? –Application –Beginnings to current line New Ring Max TM designs –Greenleaf Ring Max TM 3 Milling cutters –Greenleaf Ring Max TM 2 Milling cutters –Greenleaf Ring Max TM STX stick tools Ring Max TM 3 application data Opportunities for you and your customers
Overview of the Ring Max TM System What is a ring groove? An API (American Petroleum Institute) specified groove used in the oil and gas industry that is machined in the face of 2 mating surfaces (flanges) to accept a metallic ring that forms the seal when assembled.
Large Valve Bodies for the deep sea oil industry 625 Inconel weld overlay around each connection area Overview of the Ring Max TM System
R ring gasket BX ring gasket RX ring gasket American Petroleum Institute (API) standard grooves Overview of the Ring Max TM System
R ring gasket M8, Model R oval is a standard ring joint gasket designed for flanges with standard ring joint grooves. M9, Model R octagonal is a standard ring joint gasket designed for flanges with standard ring joint grooves. Overview of the Ring Max TM System
RX ring gasket M12, Model RX is a ring joint gasket for pressures up to approximately 700 bar. This model is characterized as pressure energized, the outer sealing surfaces form the first contact with the flanges. Higher pressure causes increased gasket stress, improving the efficiency of the seal. RX seals are interchangeable with the R model groove. Overview of the Ring Max TM System
BX ring gasket M11, model BX is a ring joint gasket for very high pressures (up to 1500 bar). This gasket is suited only for API-type BX flanges and grooves. BX gaskets incorporate a pressure balance hole to ensure equalization of pressure. Overview of the Ring Max TM System
Ring gaskets Ring gasket materials vary dependant on the environment they are used in. Basic materials: Carbon Steel Stainless Steel304, 304L, 309, 316, 316L, 316 Ti, 321 Nickel200 Incoloy600, 800, 825 Monel400 HastelloyB2, C276 Overview of the Ring Max TM System
The original Ring Groove Concept BX-169 (2001) Overview of the Ring Max TM System
One Chamfer Insert One Grooving Insert New machining parameters using WG-300 in a special Head: Speed: 1,600 SFM (488 M/Min) Feed:.0012/rev (.03 MM/rev) Old method to mach Groove: Approximately 35-45 minutes to machine BX-169 Ring Groove 28 Second Time in Cut Concept sold to many company's around the world. 6.957 Cutting Diameter Overview of the Ring Max TM System
Face is milled with a standard Greenleaf ® C4 Cutter for larger diameters or positive style cutter for smaller diameters using WG-300 Machining the ring groove Overview of the Ring Max TM System
Weld overlay before machining Face is milled with a standard Greenleaf ® C4 Cutter for larger diameters or positive style cutter for smaller diameters using WG-300 Groove is machined with BX, RX, or R style Ring Max TM Cutter
First generation Ring Max TM Design 306 Different Variations!
Overview of the Ring Max TM System Reduce Ring Groove cut times in Inconel 625 clad material to less than one minute using Greenleaf ® WG-300 ceramic inserts! Available for machining Stainless Steel with carbide grade G-915 Available for machining Alloy Steel with carbide grade GA-5036 Most BX, R and RX ring groove sizes are available in multiple shank configurations. Since the beginning of the Ring Max TM program, we have sold over 700 Ring Max TM cutters.
Based on the many variations and success of this cutter design, Greenleaf ® has designed the next generation of Ring Max TM cutters for ease of use and to increase your productivity.
New Ring Max TM Cutting Systems Greenleaf Ring Max 3 –Cutter design and nomenclature –Shank information and nomenclature –Ring Max 3 connection system –Assembly and disassembly –Mounting specifications –Component design and nomenclature Greenleaf ® Ring Max 2 –Cutter design and nomenclature Greenleaf ® STX stick tooling –Holder design and nomenclature
Greenleaf ® Ring Max TM 3 System A NEW, outstanding tool to increase your productivity in the oil field industry
Greenleaf ® Ring Max TM 3 System
Shanks Greenleaf ® Ring Max TM 3 System
Shanks Greenleaf ® Ring Max TM 3 System
Standard Ring Max front end Industry standard shanks Parlec PC-7 connection Greenleaf ® Ring Max TM 3 System
Parlec PC-7 connection assembly and disassembly
Tightening of the PC screw results in line contact seating with high repeatable precision,.0002 (.0051 MM) on diameter. A cross pin is used to help in the alignment of the PC screw and transmits the extreme forces encountered in cutting.
Other Features: Grooving Cartridge specifically designed for next generation Ring Max Redesigned wedge for maximum security Universal clamps for each Groove group
Other Features: Grooving Cartridge System
3 Components! Other Features: Grooving Cartridge System
Old Grooving Cartridge System Many Components!
Other Features: Wedge Design
Other Features: Universal Clamping System
Other Features: Chamfer Cartridge
Other Features: Inserts
Other great tools to increase your productivity in the oil field industry!
Greenleaf ® Ring Max TM 2 System
Greenleaf ® Ring Max TM STX Series Stick Tooling
Greenleaf ® Ring Max TM Stick Tooling
Greenleaf ® Ring Max TM Order Sheet
There is now an easy-to-follow system for the defining and ordering of the Ring Max System. The Ring Max 2 & 3 are redesigned for maximum security and performance to be more in line with today's technology. We can now offer a large range of cutters and shank options with the new Ring Max 3. There will now be more availability and reduced lead times with the redefined Greenleaf ® Ring Max system. With the Greenleaf ® Ring Max order sheets, you can define what the customer requires and send in the information for a faster quotation turn around. Greenleaf ® Ring Max TM System Review
GREENLEAF ® RING MAX TM 3 Technical Data International Sales Conference July 2012 GREENLEAF ® RING MAX TM 3 Technical Data International Sales Conference July 2012
Greenleaf ® Ring Max TM 3 Technical Data 2 Piece Ring Max design Allows for multiple spindle mounts Gives more versatility to smaller Sub – Contract machine shops High accuracy of repeatability More integration allowing customers to use on all available machines Cost effective, efficient solutions for shank or head replacement in event of damage.
Imagine a subcontract machine shop manufacturing Oil & Gas equipment machining API ring grooves with : 2 x VMCs with HSK-100 spindle mounts 3 x HMCs with Cat 50 spindle mount 1 x VMC with BT-50 spindle mount 2 x Turn / Mill machines with DIN 69871-1 Where Does This Tool Fit Into The Marketplace? Where Does This Tool Fit Into The Marketplace?
Problems Presented By The Shop Manager: Too many machines with different back ends Too much investment required to be able to run on all machines Not enough ring grooves being machined to warrant tooling up all machines
The Solution: Greenleaf ® Ring Max TM 3
The customer prepared a test block with 14 test ports welded up The Test:
Cutters Tested: BX150 & BX152 Back End – DIN 69871-1 50 Taper Cutters Tested: BX150 & BX152 Back End – DIN 69871-1 50 Taper
How We Ran The Test: 3 4 6 10 11 12 13 14 BX152 – Test Nos 1, 2, 5, 7, 9, 11, 13 BX150 – Test Nos 3, 4, 6, 8, 10, 12, 14 We ran the above 2 tools as detailed on the ports above We had 2 x back ends and after each groove we changed the back end We machined 1 off each size with existing tooling to bench mark ovality & tolerance 1 2 8 7 9 5
Customer:Date:March 14th 2012Cust Add:- Contact:-Initials:WPLPart name:Test Block Machine:-G & LMax RPM3000 RPMDrawing:- Machine Details:- HBMCoolant / Air:-CoolantOperation:-Mill Ring Grooves Material:-Inco 625 CladHardness:-Un KnownCondition:- Clean Skimmed Face Cutter Speed m/min Speed SFM Speed RPM Feed mm/ Rev Feed IPR BX150 Cutter69491Back End:- Integral DIN69871 50 Insert:- BX150 427853 WG300 BX150 Cutter601194Back End:-G-D50-BCPC76Insert:- BX150 427853 WG300 BX150457150019790.3560.0014" BX152 Cutter69492Back End:- Integral DIN69871 50 Insert:- BX152 247668 WG300 BX152457150016860.360.0014" BX152 Cutter600702Back End:-G-D50-BCPC76Insert:- BX152 247668 WG300 The above shows the cutters tested with cutting conditions and parameters used The Results:
Test no.Cutter Back End Used Actual Groove Dia. mm Actual Groove Dia. Inch Actual Groove Depth mm Actual Groove Depth Inch Actual Groove Width mm 1BX152INTEGRAL86.3353.3996.0700.23912.700 2BX152No 186.3093.3986.0710.23912.675 3BX150INTEGRAL73.418 / 73.2792.8905 / 2.88855.7910.22811.443 / 11.455 4BX150No 273.5076 / 73.5332.894 / 2.8955.8420.23011.468 / 11.481 5 BX152No 186.2965 / 86.30923.3975 / 3.3986.0452 / 6.07060.238 / 0.23912.6619 / 12.6746 6BX 150No 173.533 / 73.57112.895 / 2.89655.8670.23111.506 7BX152No 286.3346 / 86.3603.399 / 3.4006.1720.24312.7254 / 12.7508 8BX150No 273.5457 / 73.57112.8955 / 2.89655.8420.23011.481 9BX152No 186.3092 / 86.32193.398 / 3.39856.0960.24012.6746 / 12.6873 10BX150No 173.5082.8945.8670.23111.443 11BX152No 286.2711 / 86.24573.3965 / 3.39556.0450.23811.4173 / 12.6619 12BX 150No 273.5203 / 73.49492.8945 / 2.89355.8930.23211.532 13BX152No 186.2838 / 86.29653.397 / 3.39756.0710.23912.6873 / 12.700 14BX150No 173.4949 / 73.5332.8935 / 2.8955.7910.22811.4554 / 11.5316 Min Groove Dia. Inch Max Groove Width mm Max Groove Width Inch Min Groove Depth mm Min Groove Depth Inch Actual Groove Dia. mm Actual Groove Dia. Inch Actual Groove Depth mm Actual Groove Depth Inch Actual Groove Width mm Actual Groove Width Inch BX1502.89773.4822.89311.5320.45411.4300.4506.0960.2405.5880.220 BX1523.39986.2333.39512.7510.50212.6490.4986.3500.2505.8420.230
Since the Ring Max program beginning we have sold many cutters around the world which has provided proven cost savings to those global customers. With this now being a standard product offering allowing shorter lead times we will be able to get the cutters to our customers faster. The Ring Max 3 adds versatility to the Ring Max line up and testing has proven the 2 piece construction to be accurate and effective. For those who do not like the Ring Max 3 two piece construction we still offer the Ring Max 2 one piece construction. Greenleaf ® Ring Max System