2 Ring Max™ Tooling Systems Overview of the Ring MaxTM systemWhat is a ring groove?ApplicationBeginnings to current lineNew Ring MaxTM designsGreenleaf Ring MaxTM 3 Milling cuttersGreenleaf Ring MaxTM 2 Milling cuttersGreenleaf Ring MaxTM STX stick toolsRing MaxTM 3 application dataOpportunities for you and your customers
3 Overview of the Ring MaxTM System What is a ring groove?An API (American Petroleum Institute) specified groove used in the oil and gas industry that is machined in the face of 2 mating surfaces (flanges) to accept a metallic ring that forms the seal when assembled.3
4 Overview of the Ring MaxTM System 625 Inconel weld overlay around each connection areaLarge Valve Bodies for the deep sea oil industry4
5 Overview of the Ring MaxTM System American Petroleum Institute (API) standard grooves“R” ring gasket“RX” ring gasket“BX” ring gasket
6 Overview of the Ring MaxTM System “R” ring gasketM8, Model R oval is a standard ring joint gasket designed for flanges with standard ring joint grooves.M9, Model R octagonal is a standard ring joint gasket designed for flanges with standard ring joint grooves.
7 Overview of the Ring MaxTM System “RX” ring gasketM12, Model RX is a ring joint gasket for pressures up to approximately 700 bar. This model is characterized as “pressure energized”, the outer sealing surfaces form the first contact with the flanges. Higher pressure causes increased gasket stress, improving the efficiency of the seal. RX seals are interchangeable with the R model groove.
8 Overview of the Ring MaxTM System “BX” ring gasketM11, model BX is a ring joint gasket for very high pressures (up to 1500 bar). This gasket is suited only for API-type BX flanges and grooves. BX gaskets incorporate a pressure balance hole to ensure equalization of pressure.
9 Overview of the Ring MaxTM System Ring gasketsRing gasket materials vary dependant on the environment they are used in.Basic materials:Carbon SteelStainless Steel 304, 304L, 309, 316, 316L, 316 Ti, 321Nickel 200Incoloy 600, 800, 825Monel 400Hastelloy B2, C276
11 Overview of the Ring MaxTM System The original Ring Groove ConceptBX-169 (2001)
12 Overview of the Ring MaxTM System One Chamfer InsertCutting DiameterOne Grooving InsertOld method to mach Groove:Approximately minutesto machine BX-169Ring GrooveNew machining parameters using WG-300 in a special Head:Speed: 1,600 SFM (488 M/Min)Feed: ”/rev (.03 MM/rev)28 Second Time in CutConcept sold to many company's around the world.12
13 Overview of the Ring MaxTM System Face is milled with a standardGreenleaf ® C4 Cutter for largerdiameters or positive style cutterfor smaller diametersusing WG-300Machining the ring groove13
14 Overview of the Ring MaxTM System Weld overlay before machiningFace is milled with a standardGreenleaf ® C4 Cutter for largerdiameters or positive style cutterfor smaller diametersusing WG-300Groove is machined with BX, RX,or R style Ring MaxTM Cutter14
16 First generation Ring MaxTM Design 306 Different Variations!
17 Overview of the Ring MaxTM System Reduce Ring Groove cut times in Inconel 625 clad material to less than one minute using Greenleaf ® WG-300 ceramic inserts!Available for machining StainlessSteel with carbide grade G-915Available for machining AlloySteel with carbide grade GA-5036Most BX, R and RX ring groove sizes are available in multiple shank configurations.Since the beginning of the Ring MaxTM program, we have sold over 700 Ring MaxTM cutters.17
19 Based on the many variations and success of this cutter design, Greenleaf ® has designed the next generation of Ring MaxTM cutters for ease of use and to increase your productivity.
20 New Ring MaxTM Cutting Systems Greenleaf Ring Max™ 3Cutter design and nomenclatureShank information and nomenclatureRing Max™ 3 connection systemAssembly and disassemblyMounting specificationsComponent design and nomenclatureGreenleaf ® Ring Max™ 2Greenleaf ® STX stick toolingHolder design and nomenclature
21 Greenleaf ® Ring MaxTM 3 System A NEW, outstanding tool to increase your productivity in the oil field industry
27 Greenleaf ® Ring MaxTM 3 System Standard Ring Max front endIndustry standard shanksParlec PC-7 connection
28 Parlec PC-7 connection assembly and disassembly
29 A cross pin is used to help in the alignment of the PC screw and transmits the extreme forces encountered in cutting.Tightening of the PC screw results in line contact seating with high repeatable precision, .0002” (.0051 MM) on diameter.
30 Other Features:Grooving Cartridge specifically designed for next generation Ring Max™Redesigned wedge for maximum securityUniversal clamps for each Groove group
31 Grooving Cartridge System Other Features:Grooving Cartridge System
32 Grooving Cartridge System Other Features:Grooving Cartridge System3 Components!
48 Greenleaf ® Ring MaxTM System Review There is now an easy-to-follow system for the defining and ordering of the Ring Max™ System.The Ring Max™ 2 & 3 are redesigned for maximum security and performance to be more in line with today's technology.We can now offer a large range of cutters and shank options with the new Ring Max™ 3.There will now be more availability and reduced lead times with the redefined Greenleaf ® Ring Max™ system.With the Greenleaf ® Ring Max™ order sheets, you can define what the customer requires and send in the information for a faster quotation turn around.
50 Greenleaf ® Ring MaxTM 3 Technical Data 2 Piece Ring Max™ designAllows for multiple spindle mountsGives more versatility to smaller Sub – Contractmachine shopsHigh accuracy of repeatabilityMore integration allowing customers to useon all available machinesCost effective, efficient solutions for shank orhead replacement in event of damage.50
51 Where Does This Tool Fit Into The Marketplace?Imagine a subcontract machine shop manufacturing Oil & Gasequipment machining API ring grooves with :2 x VMC’s with HSK-100 spindle mounts3 x HMC’s with Cat 50 spindle mount1 x VMC with BT-50 spindle mount2 x Turn / Mill machines with DIN51
52 Problems Presented By The Shop Manager: Too many machines with different back endsToo much investment required to be able to run on all machinesNot enough ring grooves being machined to warrant tooling upall machines52
54 The customer prepared a test block with 14 test ports welded up The Test:The customer prepared a test block with 14 test ports welded up54
55 Cutters Tested: BX150 & BX152Back End – DIN Taper55
56 How We Ran The Test: BX152 – Test No’s 1, 2, 5, 7, 9, 11, 13 43We ran the above 2 tools asdetailed on the ports aboveWe had 2 x back ends andafter each groove wechanged the back endWe machined 1 off each sizewith existing tooling tobench mark ovality & tolerance65879101112131456
57 The Results:Customer:Date:March 14th 2012Cust Add:-Contact:-Initials:WPLPart name:Test BlockMachine:-G & LMax RPM3000 RPMDrawing:-Machine Details:-HBMCoolant / Air:-CoolantOperation:-Mill Ring GroovesMaterial:-Inco 625 CladHardness:-Un KnownCondition:-Clean Skimmed FaceCutterSpeed m/minSpeed SFMSpeed RPMFeed mm/ RevFeed IPRBX150 Cutter69491Back End:-Integral DINInsert:-BX WG300601194G-D50-BCPC76BX150457150019790.3560.0014"BX152 Cutter69492BX WG300BX15216860.36600702The above shows the cutters tested with cutting conditions and parameters used57
60 Greenleaf ® Ring Max™ System Since the Ring Max™ program beginning we have sold many cutters around the world which has provided proven cost savings to those global customers.With this now being a standard product offering allowing shorter lead times we will be able to get the cutters to our customers faster.The Ring Max™ 3 adds versatility to the Ring Max™ line up and testing has proven the 2 piece construction to be accurate and effective.For those who do not like the Ring Max™ 3 two piece construction we still offer the Ring Max™ 2 one piece construction.