Presentation on theme: "Laboratory Instrumentation in a Mid-size Winery"— Presentation transcript:
1Laboratory Instrumentation in a Mid-size Winery The Winery of Napa ValleyMichael Mondavi Family EstateJeanette Schandelmier
2Topics to CoverWhich instruments were purchased for the winery lab with a 1500 ton bond (250,000 gallons).Focus on FSO2 using the Metrohm Titrino.Touch on how much it costs to set up and how much reagent expense is, as well as how long the analysis takes.Describe accuracy and precision, reliability and durability of the Metrohm Titrino.
3Mandatory Tools in a Winery Lab Autotitrator for F/TSO2 and TA/pH.Spectrophotometer for enzymatic analysis of Residual Sugar, Malic Acid, Acetic Acid, NOPA and AmmoniapH meter (separate from autotitrator) for preparing buffers, acid trials, etc.Alcohol Analyzer (NIR)Turbidimeter (Hach)Oxygen meters (portable and benchtop)Pipettes for dispensing accurate volumes, stir plates, vortexCentrifuge, analytical balance, fume hood, water bath and stability oven and refrigeratorMicroscopeUltrapure water for buffer preparationVacuum pump for degassing wine samplesMusic source
4FSO2 DETERMINATION BY METROHM TITRINO We run at least 4500 FSO2 per year.We run pre- and post- FSO2 on each lot at monthly topping, making sure we hit the target.Metrohm Titrino can also perform Total SO2 and TA /pH (separate cartridge). The tests can not be run concurrently.Manual dispensing of sample and reagents, no turntable, though they are available.My prime directive is accurate results with a quick turnaround time.
7FSO2 DETERMINATION BY METROHM TITRINO How:The measurement utilizes titration of an acidified sample containing iodine to an iodometric end-point. A double Platinum sheet electrode that is polarized by applying a current is used for determining the endpoint. As long as the SO2 is in excess, the voltage remains high and constant. As soon as iodine is present in excess, the electrodes depolarize and voltage drops toward 0 mV. (aka magic)
8Advantages of the Double Pt Sheet Electrode More appropriate for low level measurements–SO2(2 to 100 ppm)50 times more surface area than double Pt pin electrode allowing quicker response time.Larger potential change at endpoint–Improves accuracy and reproducibilityNo reference or filling solutionGreater sensitivity than Redox
9Free Sulfur by Metrohm Titrino Why: FSO2 is the amount of sulfur dioxide in wine that is functional as a preservative. It is important to make sure the correct amount of FSO2 is present to ensure protection of the wine.How: We use the Metrohm Titrino to analyze for FSO2. It utilizes titration of an acidified sample with iodine to an iodometric end-point. The endpoint is measured with a platinum electrode.Important Procedural Steps: Once you add the KI and the H2SO4, quickly place the beaker on the stir plate and push start. Make sure you have a stir bar in the beaker and that it is not stirring too fast. Keep the platinum electrode off to the side of the beaker so it does not get hit by the stir bar. Do not bend it and make sure the two plates are not touching.Safety: Safety glasses should be worn. The acid can burn you so use caution and if you get any on yourself, flush with water immediately.Procedure:If the instrument is not already programmed for SO2, put module with Platinum electrode on titrator. Push “user method”, “enter” and scroll using the arrow keys to SO2. Push “Enter”.Using a 20 ml volumetric pipette, put 20 ml of sample into a 50 ml beaker along with a small stir bean.Add 7 ml of 20% KI to the sample using the repipette.Add 5 ml of 25%H2SO4 to the sample using the repipette and immediately place the beaker on the Titrino stir plate.Using extreme care, lower the electrode, temperature probe and dispensing tip down into the beaker by squeezing the lever on the burette stand. Make sure the platinum electrode is near the side, away from the stir bean, so it does not get hit.Push “Start” to begin titrating with N Iodide-Iodate solution. Make sure the stir bean is mixing the solution. If it does not stir, push the “stir” button on the main panel.After the titration is complete, write down result, rinse probe, dispensing tip and temperature probe and leave in air.Reagents:1. Use premade and purchased Iodide-Iodate solution and 25% H2SO4.2. 20%KI: Weigh out 100 grams of KI using the analytical balance and put into a 500 ml graduated cylinder. QS to 500 ml using ultra pure water. Mix well.
11Accuracy: +/- 2 ppm for FSO2 and +/- 5 ppm for TSO2 +/- 0 Accuracy: +/- 2 ppm for FSO2 and +/- 5 ppm for TSO2 +/- 0.2 g/L TA and +/-0.02 pH The mean of my control is based on accumulation of data (at least 30 initial data points, plus data from the reference lab) and I use 2 standard deviations from the mean as acceptable. I use quality control charts so I can quickly see if I am outside 2 SD or have a trend or shift developing. Precision or reproducibility: +/- 1 ppm for FSO2 and +/- 4ppm for TSO2 +/- 0.2 g/L TA and +/-0.02 pHREFERENCE LABMMFEFSO2 (ppm)3231TSO2 (ppm)7475TA (g/L)5.85.71pH3.543.55
12TA 6.0 g/L Tartaric Acid High/// pH Control Supersaturated KHT 3.57 Out of control can be outside 2 std dev, 7 consecutive points in an upward or downward trend or 7 consecutive points above or below the mean.TA/pHTA 6.0 g/L Tartaric Acid High/// pH Control Supersaturated KHT 3.57TA123456789#x188.8.131.52 g/L5.95.8 x
13Time and MoneyEach sample takes 3 to 4.5 minutes including pipetting and clean up (I use bottletop dispensers).In 2007 I paid $7, for the instrument with SO2 and TA/pH cartridges and Pt electrode. The turntable would have doubled that price. Replacement Pt electrodes run $ pH probes run $Reagents include 20% KI ($77/500 g = ~350 tests), 25% H2SO4 ($27/L= 200 tests) and N Iodide-Iodate ($22/L = ~200 tests) solution. So reagents run 47 cents per test to run a FSO2.
14Since building the lab in 2007… There are over 65,000 results in WMDB.We have served 39 different clients.We’ve tracked ~750 lots from grape to bottle.We’ve gone through 3 Platinum electrodes and 5 pH electrodes.Annual maintenance recommended on Titrino and NIR.