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NET Certificate No. 277 MW-NIR Drying Technology Microwave-Near Infrared Rays Drying Technology 2011. 02.

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Presentation on theme: "NET Certificate No. 277 MW-NIR Drying Technology Microwave-Near Infrared Rays Drying Technology 2011. 02."— Presentation transcript:

1 NET Certificate No. 277 MW-NIR Drying Technology Microwave-Near Infrared Rays Drying Technology

2 NET Certificate No. 277 MW-NIR Drying Technology 1. Technology 2. Principle 3. Electric Components 4. Advantages 5. Mechanism 6. Intellectual Properties 7. Standard Model ContentsContents

3 NET Certificate No. 277 MW-NIR Drying Technology Internal Heating (Microwave) Surface Heating (Near Infrared) Uniform Heating (Combination) 1. Technology for Drying Smart!

4 NET Certificate No. 277 MW-NIR Drying Technology 2. Principle of Simultaneous heating of MW and NIR heating of MW and NIR

5 NET Certificate No. 277 MW-NIR Drying Technology 3. Electric Components of MW and NIR Drying Plant MW and NIR Drying Plant MW Wavelength: 1mm ~ 1m (300MHz ~300GHz) NIR Wavelength: 0.75 ~ 3

6 NET Certificate No. 277 MW-NIR Drying Technology 4. Advantages of MW-NIR Simultaneous using MW and NIR is world-first proven by Korea Institute of Patent Information – Supreme Energy Efficiency across the world. Agitators in the Multi-screws guarantee deep penetration of Microwave and Near Infrared Rays Using only Electricity, not Fossil Fuels Reduction of processing cost through highly efficient energy use Destroys 100% of pathogens (Momentary Reflective Heat amounts to 150~900 ) Integrates easily with all dewatering machinery Reduction in emissions and foul odors Easy to maintain with simplified facility with the use of PLC (Programmable Logic Control) Immediate warm up and cool down -no waiting time Multiple-phase integrated installations, small sites possible and scalable depending on volume

7 NET Certificate No. 277 MW-NIR Drying Technology 5. Mechanism of MW-NIR Combination of Microwave- NIR(Near Infrared Rays) makes uniform heating and hard-to-dry object possible Saves energy because not the atmosphere but the object itself is heated i.e., Direct heating, not heat conduction Achieved the top efficiency of heating amounting to 80% above Sterilization of micro-organism by destroying and evaporating internal water by MW-NIR Reliable with an intelligent service and maintenance

8 NET Certificate No. 277 MW-NIR Drying Technology 5.1. Mechanism of MW-NIR - Evaporation Efficiency & Energy Item Electricity+ Hot air Heat Medi- um(Oil)MW-NIR Evaporation Efficiency(%) Evaporation Energy(kcal/kg) Energy Source Electricity+ Fossil Fuel (Steam)Electricity Empirical Authentication in 2009~2010 by

9 NET Certificate No. 277 MW-NIR Drying Technology 5.2. Mechanism of MW-NIR - Microwave Safety ItemsElectric field strength(V/m)Magnetic field strength(A/m) Electric power density(W/ ) Tolerance Limit KEITI test Conducted by KEITI in 2009, 2010 and met the BS EN 50366, 2003 standard

10 NET Certificate No. 277 MW-NIR Drying Technology 5.3. Mechanism of MW-NIR - Mechanical Stability Tested by Konkuk University in 2009 Noise test conducted by KEITI, noise of machine 74.26db/ site 53.55db, below tolerance limit of machine 85db/ site 70db Tested by KTL External surface temperature limit of incineration (Korea Ministry of Environment notice ) : 80

11 NET Certificate No. 277 MW-NIR Drying Technology 6. Intellectual Properties PatentsReg. No. Sludge drying method and apparatus Waste water evaporation method and apparatus Exhaust gas processing device for energy efficient using of microwave electric heating element and plasma ultraviolet rays lamp Exhaust gas processing device for energy efficient using of microwave electric heating element Apparatus for drying processing object containing moisture An apparatus and method for rapid drying sludge NET(New Excellent Technology) Certificate No. 277: Waste water sludge drying technology by the simultaneous use of Microwave and NIR(Near Infrared Rays) – Energy Efficiency 83.27% ( ) Applicable New Technology Certificate by LH Corp. Drying Plant by using both Microwave and NIR ( )

12 NET Certificate No. 277 MW-NIR Drying Technology 7. Standard MT2011 MW-NIR Drying Plant for Waste water sludge in Gangneung City KG Chemical Co., Ltd. produces PNS waste gypsum powder GS Cosmo Chemical Co., Ltd. are converting Titan waste gypsum to Ferrous/ Ferric sulfonate and recycling them. Ecowave LLC dries orange peels

13 NET Certificate No. 277 MW-NIR Drying Technology 7.1. Standard MT2011 – Design – Design

14 NET Certificate No. 277 MW-NIR Drying Technology 1.1 st Chamber MW-NIR DRYER 3. MAGNETRON QTY1 SET QTY 120SET TYPE CHAMBER WITH 8 units MULTI-SCRE W MODEL 2M246 SIZE5,000L x 1,100W x 532H ANODE VOLTAGE 4,200 VDC CAPACITY1.2 TON/HR ANODE CURRENT 330 Madc SURFACE AREA13.04 m² OUTPUT POWER 1,050W MATERIALSS400 FREQUENCY 2,460 MHz FILAMENT CURRENT / VOLTAGE 10A / 3.15V ANODE TEMPERATURE nd Chamber MW-NIR DRYER 4. NIR – LAMP w/GOLD COATED QTY1 SET QTY168 SET TYPE CHAMBER WITH 8 units MULTI-SCRE W MODELDOUBLE LAMP SIZE5,000L x 1100W x 532H OUTPUT POWER1.5KW CAPACITY1.2 TON/HR FREQUENCY60Hz SURFACE AREA13.04 m² CURRENT / VOLTAGEab. 17A / 200V MATERIALSS400 LEAD WIRE 500 L X 2 SQ X 6mm RING TERMINAL w/FIBER GLASS 7.2. Standard MT2011 – Specification 1 – Specification 1

15 NET Certificate No. 277 MW-NIR Drying Technology 5. TRANSFORMER8. VENTILATION TURBO FAN QTY120 SET QTY3 SET MODELHK FLOW RATE27 m3/min X 300 mmAq OUTPUT POWER4,200V OUTPUT POWER1.5 HP / SET FREQUENCY60Hz REVOLUTION3400 rpm CURRENT / VOLTAGE8A / 220V FREQUENCY60Hz CURRENT / VOLTAGE / 380V 6. MAGNETRON COOLING TURBO FAN QTY120 SET9. ELECTRIC ASSY MODELJW-85A QTY1 LOT FLOW RATE2.7 m3/min x 25 mmAq MCC & CONTROL PANELSS t OUTPUT POWER37W TEMPERATURE INDICATOR & CONTROL UNIT FREQUENCY60Hz INVERTER CURRENT / VOLTAGE / 220V PILOT LAMPS VOLT METER, AMPERE METER 7. SCREW SHAFT ACCUMULATED POWER METER QTY16 SET MATERIAL SPPS 65A SCH 80 LENGTHab. 5,000L 7.3. Standard MT2011 – Specification 2 – Specification 2

16 NET Certificate No. 277 MW-NIR Drying Technology ( 277 ), ( 122 ) MW-NIR


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