Presentation on theme: "II-C Power & Energy Systems Dennis Buckmaster"— Presentation transcript:
1II-C Power & Energy Systems Dennis Buckmaster dbuckmas@purdue II-C Power & Energy Systems Dennis Buckmaster https://engineering.purdue.edu/~dbuckmas/OUTLINEInternal combustion enginesHydraulic power circuitsMechanical power transmissionElectrical circuit analysis (briefly)
2ReferencesEngineering Principles of Agricultural Machinery, 2nd ed Srivastava, Goering, Rohrbach, Buckmaster. ASABE.Off-Road Vehicle Engineering Principles Goering, Stone, Smith, Turnquist. ASABE.
3Other good sourcesFluid Power Circuits and Controls: Fundamentals and Applications Cundiff. CRC Press.Machine Design for Mobile and Industrial Applications Krutz, Schueller, Claar. SAE.
4EnginesPower and EfficienciesThermodynamicsPerformance
12Related equations Compression ratio = r r = V1/V2 Displacement De,l = (V1-V2)*(# cylinders)= π(borecm)2(strokecm)*(# cyl)/4000Ideal gasp1V1/T1 = P2V2/T2Polytropic compression or expansionp2/p1 = rn[n = 1 (isothermal) to 1.4 (adiabatic), about 1.3 during compression & power strokes]
13Related equations Air intake ṁa,kg/h = .03De,lNe,rpmρa,kg/cu mηv,decimalFrom Stoichiometry (fuel chemistry)A/F = air to fuel mass ratio = 15:1 for cetane
14What is the displacement of a 6 cylinder engine having a 116 mm bore and 120 mm stroke?
15For this same engine (7.6 l displacement, 2200 rpm rated speed), what is the air consumption if it is naturally aspirated and has a volumetric efficiency of 85%? Assume a typical day with air density of 1.15 kg/m3.With a stoichiometric air to fuel ratio based on cetane, at what rate could fuel theoretically be burned?
16Consider the this same (595 Nm, rpm) engine which has a high idle speed of 2400 rpm and a torque reserve of 30%; peak torque occurs at 1300 rpm. Sketch the torque and power curves (versus engine speed).Torque (Nm)Power (kW)Speed (rpm)
17A quick problem … Diesel engine generating 60 kW at 2300 rpm Q: torque available
19About Pressure 14.7 psia STP (approx __ in Hg) Gage is relative to atmosphericAbsolute is what it says … absolute & relative to perfect vacuumWhat causes oil to enter a pump?Typical pressures:Pneumatic systemOff-road hydraulic systems
224/1/2017Pascal’s LawPressure Exerted on a Confined Fluid is Transmitted Undiminished in All Directions and Acts With Equal Force on Equal Areas and at Right Angles to Them.--Hydraulics is a means of power transmission--Oil is the most commonly used medium because it serves as a lubricant and is practically non-compressible (it will compress approximately 1/2 of a 1 percent per 1000 PSI).--Weight of oil varies with viscosity, but averages between 55 to 55 lbs per cubic foot. (at 100 degrees F).NOTE: A cubic foot of oil is 1728 Cu.In (12x12x12). A gallon is 231 Cu.In., so a Cubic Foot of oil is equivalent to 7.48 Gallons.--A liquid is pushed, NOT DRAWN, into a pump. Atmospheric pressure equals 14.7 PSI at sea level.--Oil takes the course (path) of least resistance.FORMULAS;1. H.P. = GPM x Pressure x or- H.P. = GPM x PSI / 17142. One H.P. = ft./lbs. per minute (33000 lbs raised 1 ft in 1 minute)One H.P. = 746 Watts, One H.P. = 42.4 BTU per minute3. Required Area of a transmission line;Area = GPM x / velocity (ft./sec) -or- Velocity (ft./sec) = GPM / x AreaPascal’s Law, named after Blaise Pascal (French )22Hydraulic Fundamentals
23Application Principles 4/1/2017Application Principles1 lb (.45kg) Force1 sq in (.65cm2) Piston Area10 lbs (4.5kg)10 sq in (6.5cm2) Piston AreaThis slide illustrates one of the basic principles of hydraulics;LIQUIDS TRANSMIT APPLIED PRESSURE EQUALLY IN ALL DIRECTIONS.BUILDS:1. When a one pound force is applied to this handle and the area of the piston is one square inch, with the confined fluid, what PSI pressure will be produced? Note that this pressure is exerted in every direction2. With a 10 square in piston, how much weight will this system lift?This principle is what allows us to multiple our work efforts. With one lb of down pressure, we are able to lift 10 lbs.--Pressure is caused by a resistance to flow. In this case the 10 lb weight.Point out that resistance to flow is what causes pressure. In this example, if there were a 100 lb weight on the right side (in place of the 10 lb weight), how much pressure would be required to lift it. (10 PSI).1 psi(6.9kpa)23Hydraulic Fundamentals
25Types of Hydraulic Systems Open CenterClosed CenterThe control valve that regulates the flow from the pumpdetermines if system is open or closed.Do not confuse Hydraulics with the “Closed Loop” of thePower Train. (Hydro)
26Closed Center Hydraulics Open Center Flow in Neutral 4/1/2017Closed Center HydraulicsOpen Center Flow in NeutralTrapped OilOpen Center ValveHydraulic flow continually moves through the system because the hydraulic pump is constantly pumping fluid. The valve is open to return in neutral to allow the fluid to circulate back to the reservoir.Oil is drawn out of the reservoir because atmospheric pressure (14.7 psi) pushes it through the lines into the pump.26Hydraulic Fundamentals
31Pump InefficiencyLeakage: you get less flow from a pump than simple theory suggests.Increases with larger pressure differenceFriction: it takes some torque to turn a pump even if there is no pressure riseIs more of a factor at low pressures
32Efficiency of pumps & motors Em – mechanical efficiency < 1 due to friction, flow resistanceEv – volumetric efficiency < 1 due to leakageEo =overall efficiency = Em * EvEo = Power out/power in
35Theoretical pumpEffect of leakageRelief valve or pressure compensatorFlowPressure
36Constant power curveFlowPressurePhp = Ppsi Qgpm/1714
371a. If a pump turns at 2000 rpm with a displacement of 3 in3/rev, theoretically, how much flow is created?1b. If the same pump is 95% volumetrically efficient (5% leakage), how much flow is created?Example pump problems
382a. If 8 gpm is required and the pump is to turn at 1750 rpm, what displacement is theoretically needed?2b. If the same pump will really be is 90% volumetrically efficient (10% leakage), what is the smallest pump to choose?Example pump problems
39Example pump problems3a. A 7 in3/rev pump is to generate 3000 psi pressure rise; how much torque will it theoretically take to turn the pump?3b. If the same pump is 91% mechanically efficient (9% friction & drag), how much torque must the prime mover deliver?
40Example motor problemIf a motor with 2 in3/rev displacement and 90% mechanical and 92% volumetric efficiencies receives 13 gpm at 2000 psi …a. How much fluid power is received?b. What is it’s overall efficiency?c. How fast will it turn?d. How much torque will be generated?
41CylindersForce balance on piston assembly:FexternalP2 * A2P1 * A1
42Example cylinder problem 3000 psi system2” bore cylinderExtends 24 inches in 10 secondsQ: max force generatedmax work donepower usedflow required
43Example cylinder problem Tractor source with 2500 psi and 13 gpm availableReturn pressure “tax” of 500 psiCylinder with 3” bore, 1.5” rod diametersQ1: How much force will the cylinder generate?Q2: How long will it take to extend 12 inches?Example cylinder problem
51Example gear problemIf rpm drives a pinion gear with 30 teeth and the meshing gear has 90 teeth (assume 98% efficiency)…Q1: What is the speed of the output shaft?Q2: How much power leaves the output shaft?Q3: How much torque leaves the output shaft?
52Example planetary gear problem If the sun of a planetary gear set turns at 1000 rpm, what speed of the ring would result in a still planet carrier? Teeth on gears are sun: 20 and ring: 100.
53Example belt problem Php = Tft-lbNrpm/5252 If a belt drive from a 1750 rpm electric motor is to transmit 5 hp to a driven shaft at 500 rpm and the small sheave has a pitch diameter of 4” … Q1: What should the pitch diameter of the other pulley be? Q2: Which shaft gets the small sheave? Q3: How much torque does the driven shaft receive?Php = Tft-lbNrpm/5252
54V I R Electricity Voltage = Current * Resistance Vvolts = Iamps * RohmsPower = voltage times currentPWatts = Vvolts*IampsVIROhm’s Law expresses the relationship between the current (I), the voltage (E), and the resistance (R) in a circuit. Ohm’s law can be expressed in three different ways, and can be applied to the entire circuit or to any part of the circuit. WHEN ANY TWO FACTORS ARE KNOWN, THE THIRD UNKNOWN FACTOR CAN BE CALCULATED FROM OHM’S LAW.Virtually no one refers to “Electromotive Force” anymore. Voltage is the MEASURE of the difference in POTENTIAL between two points. The potential is the electromotive force, the unit of measure is the volt.The unit of measure for resistance is the OHM.
55Three Types of Circuits SeriesSame current, voltage dividedParallelSame voltage, current dividedSeries / Parallel1. A good example of a series circuit is the “old time” Christmas tree lights where if one bulb burned out, none of the bulbs would light. Of course this was because when there is only one path for current to travel and that path is cut off (bulb filament burns out), there is no longer a complete path, current can’t flow and nothing works.Series circuits are low amps, high resistance.2. Parallel circuits offer multiple paths for the current to travel each one offering a complete path from positive to negative. To calculate resistance with two 10 ohm resistors in parallelresistance value * resistance value (10 x 10 = 100)resistance value + resistance value ( = 20) 100/20 = 5 ohmsParallel circuits are high amps, low resistance3. Series / Parallel circuits are a combination of the two resulting in resisters in series as well has parallel.+-12 v.
56Example 12 V DC problemA 12 V DC solenoid a hydraulic valve has a 5 amp fuse in its circuit. Q1: What resistance would you expect to measure as you troubleshoot its condition? Q2: How much electrical power does it consume?
57Example 12 V DC problemQ1: Identify specifications for a relay of a 12 V DC lighting circuit on a mobile machine if the circuit has four 60W lamps. Q2: Would the lamps be wired in series or parallel?
58Good luck on the PE Exam! My email address: email@example.com My web page:https://engineering.purdue.edu/~dbuckmas/Note … ASABE members can access ASABE texts electronically at: