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© 2008 OSIsoft, Inc. | Company Confidential NAMs Offshore PI Project Theo Huizinga Arjan Korzilius
3 © 2008 OSIsoft, Inc. | Company Confidential The SCADA replacement project Objectives: –Replace obsolete systems –De-man platforms –Send more real-time data to the shore To enable: –Full remote monitoring and control –Production optimizing –Production maximizing –Process improvement
4 © 2008 OSIsoft, Inc. | Company Confidential STRUCTURE
5 © 2008 OSIsoft, Inc. | Company Confidential PAS Control System IPF HIPPS IPS F&G. (Vendor A) Control Bus PAS HMI. Gate Way. Gate Way. PAS Control System. IPF HIPPS IPS F&G. (Vendor A) Control Bus PAS Control System IPF HIPPS IPS F&G. (Vendor B) Control Bus PAS HMI. PAS NODE PAS NODE Process Control Network Yokogawa Fast Tools Office Network PCAD/PDG PI SERVER Data historian PI NODE Access management PI NODE POMC HMI. Future CCK HMI. FWPAS Server Redundant PI Client PAS vendor Remote access Process Control Network OSIsoft PI Data Historian Process Control Network Remote Engineering & Maintenance OFFICE DOMAIN PROCESS CONTROL DOMAIN PI Client Glass Fiber Eng. Station PI Data Hist. Process Control Network 3th Party PI to PI connections 3th Party Data Historians 3th Party Data Historians Firewall Network structure
6 © 2008 OSIsoft, Inc. | Company Confidential SOME FIGURES EPE 9 PI Servers 3 Development Servers > 400.000 PI tags 716 Registered Users (NAM) NL Offshore epnlpi3 35.000 tags total 18.000 Digital points 14.500 Float 1.000 Integer 1.500 String
7 © 2008 OSIsoft, Inc. | Company Confidential Rosemount Micro Motion Rosemount Analytical Daniel Mobrey Fisher Baumann Bettis El-O-Matic Shafer Measurement Valves & Regulators DeltaV Ovation Industry Solutions Chemical Oil & Gas Refining Power & Water Life Sciences Remote Automation Marine Terminal Automation Production Management Systems & Solutions Asset Optimization AMS Suite Services and Technologies Mechanical Equipment Electrical Systems Process Equipment Instruments & Valves
8 © 2008 OSIsoft, Inc. | Company Confidential Emerson is OSIsoft Platinum Partner Platinum VAR (Value Added Reseller) Emerson Process Management is a member of the highest tier of global partners for OSIsoft.
9 © 2008 OSIsoft, Inc. | Company Confidential Customers Need Help Applying the Right Technology to Achieve Results Project Planning & Management Project Engineering Plant Start-up & Commissioning Process & Asset Optimization
10 © 2008 OSIsoft, Inc. | Company Confidential Emersons project execution Project Planning and Management Project Engineering
11 © 2008 OSIsoft, Inc. | Company Confidential DCS Invensys L9 PI Server DEN HELDER PI API Test line-up EMR 2xWS PI ACE Assen BUF PI API OPC INT SDK OPC Server DCS EXA OPC Windows Yokogawa Centum CS HICAL BUF PI API OPC CLient SDK APP OPC Server DCS APP station PDC Windows Honeywell TDC 2000 LOCAL OPC Server DCS NT EXA OPC Windows Yokogawa Centum CS K8FA1 K8FA2 K7FB1 K7FD1 BUF PI API OPC INT SDK Maintenance Station @ Emerson Conference room DCS-vendorEmerson Process Management Responsible SW : Emerson Process Management Invensys Responsible HW : ATT SW : SiemensYokogawa NAM Honeywell =script code =client *.exe file =none=ATT OPC Server DCS ExaOPC Windows NOGAT BUF PI API OPC INT SDK BUF PI API OPC INT SDK OPC Server Yokogawa Centum CS Asset Offshore
12 © 2008 OSIsoft, Inc. | Company Confidential AutoTagTool Configure and maintaining the PI Database –Create new tags –Delete obsolete tags –Modify existing tags Benefits: –Flexible due to site-specific rules file –No load on your DCS –Intuitive sequence with GUI –Customize option like exceptions and skips –Excel output file from each run –Extensive logging –Write changes to PI
13 © 2008 OSIsoft, Inc. | Company Confidential AutoTagTool
14 © 2008 OSIsoft, Inc. | Company Confidential Emerson Conclusion Good planning Good approach Good teamwork Good technical knowledge Good software = Project successfully executed in time and a satisfied customer
15 © 2008 OSIsoft, Inc. | Company Confidential Example K81 K81 Cluster Centum CS DCS 15.000 tags 72 DCS Block types PI 29 block types 7500 PI tags Tags AIN.PV PID.PV.MV.SV.MODE SIO.PV.MV
16 © 2008 OSIsoft, Inc. | Company Confidential PI Users Well Engineers Process engineers Control and Automation Engineers Operation managers Forecasting/Dispatching Safety Department
17 © 2008 OSIsoft, Inc. | Company Confidential Lessons Learned MANAGEMENT The needle in the haystack No Excel OPC Browser tool DCS Deviation report END USERS The needle in the haystack Tag Conventions K7FD1.74PI041.PV K15FA1.PT-11.U K8FA1.81PI41.PV L9FF1.WELL_AA:AA_PI_4.PNT AWG1.PI-04-108.U Search
18 © 2008 OSIsoft, Inc. | Company Confidential ???
19 © 2008 OSIsoft, Inc. | Company Confidential
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MULT. INTEGERS 1. IF THE SIGNS ARE THE SAME THE ANSWER IS POSITIVE 2. IF THE SIGNS ARE DIFFERENT THE ANSWER IS NEGATIVE.
Marketing Department Industrial Automation Business Headquarters Yokogawa Electric Corporation ISD-MASP-S05031 Copyright © Yokogawa Electric Corporation.
Migrating Operations Applications to PI, by Rayan Hafiz – 2005 OSIsoft User Conferences, Frankfurt.
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