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Success in Exporting BHA Annual Conference 2012. SME established in 1991 Engineering Consultancy with 30 Engineers We specialise in Hydraulic Steel Structures.

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Presentation on theme: "Success in Exporting BHA Annual Conference 2012. SME established in 1991 Engineering Consultancy with 30 Engineers We specialise in Hydraulic Steel Structures."— Presentation transcript:

1 Success in Exporting BHA Annual Conference 2012

2 SME established in 1991 Engineering Consultancy with 30 Engineers We specialise in Hydraulic Steel Structures for: Hydro Power River Control and Flood Defence Leisure Marinas Commercial Docks & Harbours In addition to; Moving Bridges and Linkspans Special Purpose Machinery

3 Office Locations Poole Suite 4, Bourne Gate, Bourne Valley Road, Poole BH12 1DY Tel: +44 (01202) Fax: +44 (01202) Wakefield 16 Appleton Court Calder Park Wakefield WF2 7AR Gloucester The Small Barn, Marina Walk Offices, Walk Farm, Frampton on Severn GL2 7PR

4 Typical UK Projects

5 Hydro Power Replacement of Reservoir Regulating Spillway Radial Gates

6 Flood Defence River Hull Tidal Surge Barrier 30m Clear Span x 10.7m Deep x 220 Tonnes

7 Leisure Marina Sector Lock Gates – Swansea Marina

8 Commercial Docks and Harbours Port of Barrow Mitre Gates 460 Tonnes Fabrication

9 Special Purpose Machinery Falkirk Wheel Exemplar Design and Performance Specification

10 Previous export projects in; India Mexico Thailand Oman Korea Vietnam Brunei USA Current export projects in; Australia Laos

11 Xayaburi Hydro Electric Power Project Laos

12 Location of Site

13 Owner – Xayaburi Power Co. (J.V. between GOL & C.H.Karnchang Constn) GOL Engineer - Poyry Main Contractor – C.H.Karnchang 30 Year B.O.T.

14 1285 MW Run of River 8 Kaplan Turbines 7 x Power for Export 1 x Power for Laos

15 Early impression of barrage Looking Up Stream

16 Location of Barrage – June 2012 Dry Season

17 Location of Barrage – August 2012 Wet Season

18 Close up – June 2012 Dry Season

19 Close up – August 2012 Wet Season

20 Remote location of barrage Difficult access to site New main access roads going in

21 Remote location of barrage Until then: Every visit is an adventure!!

22 Layout of Barrage

23 Main Components of the Barrage Navigation Lock Spillway Power House Fish Pass

24 Package 1 – Civil Works C.H.Karnchang AF Consult + Team Consult Package 2 – Hydro mechanical Whessoe Sdn.Bhd. + KGAL Package 3 – Electro mechanical TBC

25 Package 2 – Hydro mechanical Whessoe Sdn.Bhd. Manufacture, Installation and Commissioning KGAL Design, Quality Surveillance, Technical Support, Site Supervision

26 KGAL Scope on the Barrage Design of Hydraulic Steel Structures including; 7x Spillway Radial Gates 19m Span x 25m High 4x Flushing Radial Gates 12m Span x 16m High 3x Nav Lock Mitre Gates 12m Span x 30m High 23x Power Intake Gates 7m Span x 18m High 23x Power Intake Screens 7m Span x 45m High 23x Draft Tube Gates 7m Span x 12m High 14x Sand Flushing Gates 4m Span x 6m High 71 Gates of Varying sizes for the Fishpass System Fishpass Pumping System Numerous Lock Filling Sluice Gates Small Boat Lift & Transfer System for Navigation Lock

27 Section Through Main Spillway Radial Gate 19m Span x 25m High

28 Solid Model of Flushing Radial Gate 12m Span x 16m High

29 Solid Model of Mitre Lock Gates 12m Span x 30m High

30 Seismic Analysis of Mitre Lock Gates 12m Span x 30m High

31 Seismic Analysis of Mitre Lock Gates 12m Span x 30m High

32 KGAL Scope on the Barrage In excess of 30,000 man hours UK design work Seismic assessment of all gates in accordance with the latest ICOLD Requirements Quality surveillance of local fabrication drawing office Sign off of all fabrication drawings Quality surveillance of manufacture at site facility Technical support and supervision of site installation

33 KGAL programme of works Duration of UK design work – Years 1 to 3 Drawing office quality surveillance – Years 1 to 3 Manufacture quality surveillance – Years 2 to 4 Technical support for site works – Years 2 to 6

34 Xayaburi Current status of Site construction

35 Everything comes in by haul road

36 New site access roads and accommodation

37 Main site office comlex

38 Early excavations adjacent to the River for the Navigation lock and Spillway

39 Excavation and foundations for Whessoe site fabrication facility

40 Very little flat land available Fabrication shop will be 300m Long

41 Summary It is possible to reverse the trend and win export work Market place is difficult and competitive UK no longer regarded the leader in Hydropower Financial support no longer available from UKTI Websites provide access to World Market Essential to get out and meet people BHA provide a very cost effective way to do it Hydro 2012 next week in Bilbao Hydro 2013 will be held in Innsbruck


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