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Kohinoor Mills 1. DISCLAIMER The present information package (the "Information Package") is being furnished for use by recipient in considering a transaction.

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Presentation on theme: "Kohinoor Mills 1. DISCLAIMER The present information package (the "Information Package") is being furnished for use by recipient in considering a transaction."— Presentation transcript:

1 Kohinoor Mills 1

2 DISCLAIMER The present information package (the "Information Package") is being furnished for use by recipient in considering a transaction in relation to the Business. Distribution of this document should be limited to specific qualified persons within recipients organization who will further discuss the package with Kohinoor. By accepting this Information Package, the recipient agrees to keep confidential, the information contained herein or made available in connection with any investigation of the Company. Without limiting the foregoing, the recipient acknowledges and agrees that: 1. Kohinoor will not be subject to any liability based on the information contained in the Information Package, errors therein or omissions there from, 2. the recipient will not copy, reproduce or distribute to any third party this Information Package, in whole or in part, other than in accordance with the written permission obtained by the recipient from the Kohinoor 3. if either the recipient or Kohinoor elects not to pursue this matter, the recipient will return to Kohinoor this Information Package and any other material relating to the Kohinoor Business that the recipient may have received from the Company, without retaining any copies thereof; 4. the recipient undertakes to keep secret the planned transaction and the fact that he is or has been involved, or is no longer involved in reviewing information concerning the Business; and 5. any proposed actions by the recipient which are inconsistent in any manner with the foregoing will require the prior written consent of Kohinoor. 2

3 TABLE OF CONTENTS 1.PAKISTAN ADVANTAGEPAKISTAN ADVANTAGE I.COTTONCOTTON II.PAKISTAN AS A TEXTILE EXPORTERPAKISTAN AS A TEXTILE EXPORTER III.PAKISTAN AS A TEXTILE EXPORTER TO USPAKISTAN AS A TEXTILE EXPORTER TO US IV.TEXTILE IS A MAJOR INDUSTRY OF PAKISTANTEXTILE IS A MAJOR INDUSTRY OF PAKISTAN 2.KOHINOOR SRENGTH I.ABOUT KOHINOORABOUT KOHINOOR II.WE WORK WITHWE WORK WITH III.KOHINOOR MANFACTURING OPREATIONSKOHINOOR MANFACTURING OPREATIONS IV.KOHINOOR STRENGTHKOHINOOR STRENGTH V.INFRA STRUCTUREINFRA STRUCTURE VI.MACHINERY & EQUIPMENTMACHINERY & EQUIPMENT VII.PROFESSIONAL MANAGEMENTPROFESSIONAL MANAGEMENT VIII.HRM & COMPLIANCEHRM & COMPLIANCE IX.QUALITY MANAGEMENT SYSTEMSQUALITY MANAGEMENT SYSTEMS X.ERP SYSTEMSERP SYSTEMS 3 3.DIVISIONAL PROFILEDIVISIONAL PROFILE I.KOHINOOR WEAVINGKOHINOOR WEAVING II.KOHINOOR DYEINGKOHINOOR DYEING III.KOHINOOR APPARELKOHINOOR APPAREL IV.KOHINOOR GENERTEKKOHINOOR GENERTEK

4 PAKISTAN ADVANTAGE Cotton is not only an export-earning crop but also provides raw material to local textile industry. A huge investment in the form of over 1000 ginning factories, over 400 textile mills heavily depends upon cotton. Pakistani coarse count cotton yarns are most competitively priced and are being exported world wide including China. Coarser count yarn is the primary raw material for sports socks, apparel fabric & garments making the final product from Pakistan very competitive. COTTON Pakistan is one of the ancient homes of cultivated cotton, and a leading exporter of yarn in the world. 4

5 PAKISTAN AS A TEXTILE EXPORTER Fourth largest producer of Cotton in the world. Sixth largest exporter of category 347 (Cotton Trousers) to US with a market share of 5% of quantity shipped valuing US $ 206 million till Nov Ninth largest exporter of category 12 (Cotton Fabric) to US with a market share of 3% of quantity shipped valuing US $ 150 million till Nov Eighth largest exporter of total textile products to US with exports of US$ 2,940 million till Nov PAKISTAN ADVANTAGE (Source: 5

6 PAKISTAN ADVANTAGE (Source: CATEGORYDESCRIPTION VALUE MILLION $ US TILL Nov-2007 VALUE BASED RATING VOLUME BASED RATING VOLUME BASED MARKET SHARE % 361COTTON SHEETS % 32 COTTON NON-APPAREL PRODUCT % 347 MEN'S & BOYS COTTON TROUSERS/SHORTS % 11YARN EXPORTS % 12COTTON FABRIC % Pakistan is the fourth largest producer of Cotton in the world. PAKISTAN AS A TEXTILE EXPORTER TO US: 6

7 PAKISTAN ADVANTAGE TEXTILE IS MAJOR INDUSTRY OF PAKISTAN: it imparts 46% share in the manufacturing sector; contributes 66% of total exports; provides 38% of total employment; and have 30% share in GDP. The availability of one of the top quality cotton in Pakistan, a cheap & efficient workforce and investment in the sector over the past few years, will give Pakistan competitive edge in the new trade regime, despite strong competition from China and India. Pakistans textile sector has been steadily gearing up, with over $5 billion invested since year 2000 under its Balancing, Modernization & Replacement program. Recent appreciation of the Indian Rupee & Chinese Yuan against the US Dollar coupled with slight devaluation of Pak Rupee will give our Export sector a competitive edge over India & China. The reduction of export rebates & significant increase in wages have made the Chinese products more expensive. Consequently some brands have reduced their business volumes in China & are sourcing now from Pakistan. (Source:

8 ABOUT KOHINOOR Kohinoor is involved in Textile business since Publicly listed on all stock exchanges of Pakistan. Leading business organization. Textile operations include socks manufacturing, weaving, fabric dyeing and apparel production. Annual Sales around US$ 130 million. Employing over 4,300 work force. 8

9 WE WORK WITH 9

10 KOHINOOR MANUFACTURING OPERATIONS KOHINOOR MILLS LIMITED 10

11 InputsConversion Process Outputs Satisfied Business Goals Excellent Infrastructure Excellent Infrastructure State of the Art Equipment State of the Art Equipment Professional Management Professional Management QMS ERP Systems Capabilities Capabilities Product and Services Product and Services Competitive Advantage Competitive Advantage Value Short-Term Profit Long-Term Profit Increased Market Share KOHINOOR STRENGTH HRM Compliance HRM Compliance 11

12 KOHINOOR STRENGTH EXCELLENT INFRASTRUCTURE: Kohinoor has planned infrastructure and buildings available which have been designed to take the current capacity to the next levels. LANDACRE OCCUPIED IN FACTORY BUILDINGS, RESIDENTIAL BUILDING, ROADS AND GREEN BELTS 62 UNOCCUPIED AVAILABLE FOR FUTURE EXPANSION48 TOTAL LAND110 BUILDINGS FACTORY BUILDING SQFT RESIDENTIAL BUILDING SQFT TOTAL SQFT HOSIERY301,665189,090490,755 WEAVING285,606140,339425,945 DYEING244,54330,642275,185 APPAREL146,808- GENERTEK71,56013,98285,542 TOTAL AREA1,050,182374,0531,424,235 12

13 KOHINOOR STRENGTH STATE OF THE ART EQUIPMENT: Kohinoor has modern machinery and equipment. We can expand capacity on the need of our strategic business partners, within a reasonable period of time. The detail of machinery and equipment is given later in the presentation. 13

14 KOHINOOR STRENGTH PROFESSIONAL MANAGEMENT: Kohinoor has professional staff as well as trained labor which are successfully running the current operations and can also take this to the next level. MANAGINGDIRECTORHOSIERYGENERAL MANAGER MANAGERWEAVINGMANAGINGDIRECTORDYEINGGENERAL MANGER MANGERAPPARELMANAGING DIRECTOR DIRECTORGENERTEK CHIEFFINANCIALOFFICER GENERAL MANAGER HUMAN RESOURCE GENERAL MANAGER INFORMATIONTECHNOLOGYCHIEFINTERNALAUDITOR 14

15 KOHINOOR WEAVING ORGANOGRAM : MARKETINGPROCUREMENTQUALITYASSURANCEENGINEERINGPRODUCTION HUMANRESOURCEINFORMATIONTECHNOLOGYFINANCE PRODUCTION PLANNING & CONTROLWARPINGSIZINGWEAVINGINSPECTIONFOLDINGPACKINGFINISHEDGOODS PRODUCTDEVELOPMENT 15

16 KOHINOOR DYEING ORGANOGRAM : HUMANRESOURCEINFORMATIONTECHNOLOGYFINANCE GENERAL MANAGER OPERATIONS PRODUCTION PROCUREMENTQUALITYASSURANCE MARKETINGPRODUCTION PLANNING & CONTROL BLEACHINGDYEING DYEING QC LABFINISHING ENGINEERINGPRODUCTDEVELOPMENT 16

17 KOHINOOR APPAREL ORGANOGRAM: MARKETINGPROCUREMENTQUALITYASSURANCEENGINEERINGPRODUCTION HUMANRESOURCEINFORMATIONTECHNOLOGYFINANCE PRODUCTION PLANNING & CONTROLSPREADINGCUTTINGSEWINGWASHINGCHECKINGPACKINGFINISHEDGOODS PRODUCTDEVELOPMENT 17

18 KOHINOOR GENERTEK ORGANOGRAM: PROCUREMENTMECHANICALELECTRICALBOILER HUMANRESOURCEINFORMATIONTECHNOLOGYFINANCE GENERAL MANAGER OPERATIONS 18

19 KOHINOOR MAN POWER DIVISIONMDGMDGMMANAGEREXECUTIVESUPERVISORWORKERSTOTAL HOSIERY WEAVING DYEING APPAREL GENERTEK POOL TOTAL

20 HUMAN RESOURCE MANAGEMENT TRAINING & DEVELOPMENT SOCIAL COMPLIANCE SAFETY HEALTH & ENVIRONMENT INDUSTRIAL RELATIONS COMPENSATION & BENEFITS KOHINOOR STRENGTH KOHINOOR HRM PHILOSOPHY Our people are our most valuable asset. We view Human Resources as a competitive advantage. To ensure business goals are realized through people while meeting their own personal aspirations. To ensure only motivated and professionally qualified people are employed. Kohinoor is an equal opportunity employer with policies to ensure there is no discrimination on the basis of caste, creed, sex, religion etc. 20

21 SAFETY, HEALTH & ENVIRONMENT (SHE) : The principles by which we operate: All work related injuries and illnesses are preventable. Compliance with local regulations are a priority. Line management are accountable for continuous improvement in Safety, Health & Environment performance. Energy, water and other resources, both natural and man-made, will be utilized efficiently to minimize waste. KOHINOOR STRENGTH 21 EMPLOYEE TRAINING AND DEVELOPMENT: Management supports training and development programs to ensure motivated and professionally competent people are available within the organization. This is an essential responsibility of every manager and is a part of their key result area and objectives. A corporate training department which apart from assessing individual training needs also provides extensive in-house training and consultancy for the development of employees. Each division has its own training facility are continuously train the work force.

22 KOHINOOR STRENGTH HOSIERY SA 8000 ISO (IN PROCESS) WRAPWAL MARTTARGETSEARS/KMARTFOLTESCO OEKO TEX (IN PROCESS ) WEAVING SA 8000 ISO (IN PROCESS) OEKO TEX (IN PROCESS) FAIR TRADE (IN PROCESS) ORGANIC (IN PROCESS) WPHSPRING DYEING SA 8000 ISO (IN PROCESS) LIZ CLAIBORNEHAGGERPVHOEKO TEX LEVIS (IN PROCESS) NEXT (IN PROCESS) ITS (IN PROCESS) APPAREL SA 8000 ISO (IN PROCESS) WRAPKOHLSCHFJCPENNEYWALMARTLI & FUNG CERTIFICATIONS & COMPLIANCES Social Responsibility is one of the central values & we believe in Socially responsible trading. 22

23 KOHINOOR STRENGTH We comply with all applicable labour laws; Company Profits Act, 1968 (Workers Participation) Act regarding participation of workers in company profits. Employee Old Age Benefits Act, 1976 Act relating to old age pension. Employment of Children Act, 1991 Act to prohibit child labour Factories Act, 1934 Law regulating labour in factories. Provincial Employees Social Security Ordinance, 1965 Scheme providing health benefits to employees or their dependents. Industrial Relation Ordinance, 2002 Law relating to trade unions & regulations of relation between employer & worker. West Pakistan Industrial and Commercial Employment Ordinance, 1968 Law relating to industrial and commercial employment Workers Compensation Act, 1923 Act provide for the payment by employers to workmen for compensation relating to injury by accident. INDUSTRIAL RELATIONS 23

24 KOHINOOR STRENGTH Over Time: At double than the normal rate Contributory Provident 10% Workers Participation in Profit Profit Bonus Annual Increment Canteen Subsidized & self service facility Leaves 8 sick, 10 casual & 14 earned leaves annually Colony Free accommodation with canteen facility. Free Transport Facility Social Security Group Health Insurance Group Life Insurance Old Age Pension Free Uniform Efficiency Award Man of the Month Cash award plus commendation certificate COMPENSATION BENEFITS & FACILITIES 24

25 QUALITY MANAGEMENT SYSTEM Complete tracking of product on production floor through barcode scanning system. Product traceability is available from finished product back to raw material & machine operator. Online stocks positions at each level of production. Defects and fault analysis reports at each stage of production ensuring best quality standards. Performance appraisal of workers. KOHINOOR STRENGTH 25

26 KOHINOOR STRENGTH WELL EQUIPPED LAB AT EACH DIVISION WEAVINGDYEING TESTING IS CARRIED OUT ON ISO, AATCC, ASTM, STANDARDS 26

27 PRODUCTION MONITORED BY DATA COLLECTION NETWORK SYSTEMS Each machine is connected with central server; Real time information from all machines; Online efficiency, production, rejection and faults; Integrated with Product Traceability systems. ERP SOLUTIONS PROVIDED BY ORACLE With Oracle E-Business Suite, Kohinoor has moved from optimizing pieces of its business to optimizing the entire enterprise. Integrated with product traceability systems and data collection systems. KOHINOOR STRENGTH INTEGRATED IT SYSTEMS COMPANY WIDE 27

28 KOHINOOR STRENGTH 28 CUSTOMER SERVICE PORTAL Online order and shipment status Projected shipments Online inquiry CCTV NETWORK Web enabled cctv network Real time videos of workspace Accessible from anywhere in the world through internet Camera control through internet

29 KOHINOOR MILLS DIVISIONAL PROFILE WEAVING DYEING APPAREL GENERTEK 29

30 KOHINOOR WEAVING 30

31 270 air-jet Looms produce 36 million meters/annum. Flexibility to produce fabrics up to 143. Weave greige fabric for Home Textile and Apparel with dobby and jacquard capability. Quick style article changes in < 1 hour. Off loom batching allowing larger rolls. TEXTILE–WEAVING 31

32 WEAVINGPROCESS FLOW Yarn Supplies WARPINGSIZING WEAVING INSPECTIONPACKING WAREHOUSE & DISPATCH 32

33 MACHINE TYPEQty BENTRONICE BENNINGER ZELL ZCR ZB 24 TKD DIA 1016 MM2 1 TKD-TKD CT 4/4/4 UB1 WARPING & SIZING CAPACITY PER MONTH 3.6 MILLION METERS PER MONTH 33

34 MACHINE TYPEQty TSUDAKOMA 7572 TSUDAKOMA TOYODA EUROTECH 7556 TOYODA EUROTECH 8328 TOYODA DOBBY 8314 PICANOL OMNI PLUS DOBBY PICANOL OMNI PLUS CAM PICANOL OMNI +WITH STAUBLI JACQUARDS 75 8 PICANOL OMNI +WITH STAUBLI JACQUARDS TOTAL 270 CAPACITY 3.3 Million Meters PER MONTH WEAVING 34

35 MACHINE TYPEQTY INSPECTION CUM ROLLING6 INSPECTION FRAMES 134 / 1545 INSPECTION FRAMES 1103 INSPECTION FRAMES 80 / 906 PELLET MACHINE 1201 ROLLING MACHINE 1303 FOLD MACHINE 1301 FOLD MACHINE 751 BALING PRESS 2500 LBS1 INSPECTION FOLDING & PACKING CAPACITY MILLION PER MONTH INSPECTION3.75 ROLLING PALLETIZING BALING

36 GREIGE WAREHOUSE Fabric warehouse has the capacity to store in excess of 3 million meters fabric, equivalent to almost one month production. 36

37 WEAVING LEAD TIME SAMPLING LEAD TIMEDays Greige Weaving 07 Weaving with dyed yarn 14 PRODUCTION LEAD TIMEDays Greige Weaving 30 Weaving with dyed yarn 45 37

38 PRODUCTS Twills Poplin / canvases Sateen Jacquards Dobbies Yarn dyes Broken twills Herring bone Bfc Ripstop CUSTOMERS A significant portion of our weaving capacity is consumed in house by our dyeing division. We also supply greige fabric to dyeing facilities in Europe, Asia and Australia. 38

39 KOHINOOR DYEING 39

40 TEXTILE – DYEING Capacity – 30 million meters/annum. Started production in June One of the most modern, automated plant in Pakistan. Specialized in apparel dyeing. Machines controlled & monitored through PLCs. Automated Recipe storage/recall. Automated chemical dozing. 40

41 DYEING PROCESS FLOW Greige Supplies Greige Issued to Singeing/ Desizing Process From Singeing/ Desizing Greige Transferred for Bleaching From Bleaching Greige Transferred for Mercerizing & Dyeing From Mercerizing & Dyeing Greige Transferred for Finishing From Finishing Greige Transferred to QA inspection After QA Inspection Greige Transferred to Finished Goods Warehouse for Dispatch 41

42 RAW MATERIAL WAREHOUSE Greige Store with a storage capacity of 3 million meters, equivalent to one month of production. Dyes, Chemicals & Packing material ware house with a capacity to store materials of more than one month production. 42

43 MACHINE TYPEQty PRE-TREATMENT RANGE (SING AND DESIZE) VP99/H, GERMANY 1 CAPACITY 3,000,000 METERS PER MONTH SINGEING, DESIZING 43

44 MACHINE TYPEQty TWO STAGE PRE-TREATMENT RANGE (BLEACHING RANGE) BRUGMAN, HOLLAND 1 WASHING RANGE JIANGSU SAGA / CHINA 1 CAPACITY 3,800,000 METERS PER MONTH BLEACHING 44

45 MERCERIZING MACHINE TYPEQTY MERCERIZING RANGE BRUGMAN, HOLLAND 1 CAPACITY 3,000,000 METERS PER MONTH 45

46 DYEING MACHINE TYPEQty CONTINUOUS PAD-STEAM DYEING RANGE BWT 104, HOLLAND 1 CONTINUOUS DYEING RANGE THERMAX / GERMANY 1 PAD STEAM MACHINE TA / GERMANY 1 CAPACITY 2,400,000 METERS PER MONTH 46

47 FINISHING MACHINE TYPEQty STENTER FRAME RANGES MONTEX 5000-TCF ½ E.V.A KOMBI / GERMANY 2 SHRINKING RANGE MODEL MONFORTEX RECKMAN / GERMANY 1 EMERISING MACHINE SF-4C / HOLLAND 1 LAFER MICROSAND SUEDING MACHINE LAFER / ITALY 4 CAPACITY 3,000,000 METERS PER MONTH 47

48 FINISHES Lubricants Silicon/soft finish Soil release Fire retardant Organic finish/anti microbial Nano/cool comfort Pre-cure/post cure (wrinkle free/crease resistant) Stiff /industrial finish Water repellant/stain defender (teflon, 3m) Micro-sand/heavy sand/aqua sand/peach skin/brushing Anti-static finish All finishes meet the requirements of green dyeing as well as OEKO-TEX standards. 48

49 MACHINE TYPEQty CURING RANGE MODEL THERMEX-KTB E.V.A KOMBI / GERMANY 1 CAPACITY 2,200,000 METERS PER MONTH CURING 49

50 FINISHED FABRIC WAREHOUSE Storage capacity of 1.5 million meters equivalent to 15 days of production in warehouse. 50

51 DYEING LEAD TIME SAMPLING LEAD TIMEDays We can develop the Lab dips based on the Spectrometer readings 3-4 Salesman sampling.14 PRODUCTION LEAD TIMEDays Dyeing from Greige available in stock14 Dyeing from Greige to be woven45 Replenishment of program based orders14 The above stated times depend on in time order from buyer. 3rd party Inspection add days / Fabric Testing (As required) 51

52 GEOGRAPHIC LOCATION Strategically located for Sourcing of Apparel fabrics into Worlds main Textiles garmenting hubs. 52

53 SAILING TIME TO TEXTILE GARMENTING HUBS 53

54 PRODUCTS Reactive, Disperse, VAT, Sulpher and Pigment dyed fabrics for bottom wear in; 100% Cotton Poly cotton blends Stretch fabrics CUSTOMERS Kohinoor Dyeing has a diversified customer base in USA, Europe, Asia and Australia. We work with brands and labels such as: LEVIS, Banana Republic, GAP, Collins, Vf, Liz Claiborne, Next, Mango, Zara, and retailers like: Wal-Mart, Target, C&A, BHS, Tema Carrefour directly or through their nominated cutters. 54

55 KOHINOOR APPAREL 55

56 TEXTILE – APPAREL Production capacity of 300,000 pieces per month. Production management system from ETON. Auto spreading from GERBER. 56

57 Checking & Packing TrimmingPressing APPAREL PROCESS FLOW Fabric Supplies Fabric Testing & Inspection Marker Making Cutting Sewing Washing Buttons/Rivets Attachment 57

58 RAW MATERIAL WAREHOUSE Fabric Storage Capacity 500,000 meters, sufficient for 35 days production. 58

59 SPREADING AND CUTTING MACHINE TYPEQty SPREADER GERBER SY251 - SWEDEN1 CUTTING MACHINE EASTMAN 629X15 CAPACITY SPREADING 600,000 PIECES PER MONTH CUTTING 300,000 PIECES PER MONTH 59

60 SEWING MACHINE TYPEQty JUKI SINGLE NEEDLE DDL WB/SV500/CP BROTHER FEED OF ARM20 JUKI DOUBLE NEEDLE LH-3168SF FIX BAR15 JUKI 5 THREAD OVER LOCK20 BROTHER BARTAK MACHINE20 BROTHER EYE LET MACHINE04 SINGLE NEEDLE LOCK COMPUTERIZED JOKI BLIND STITCH BS-101H/TMC-1010 KANSAI SPECIAL DFB-1404PMD ¼20 KANSAI SPECIAL DFB-1412PTV ¼20 VIVI-MACK BACK POKET SETTER06 REECE AUTO VELT06 TOTAL370 CAPACITY 300,000 PIECES PER MONTH 60

61 WASHING MACHINE TYPEQty CUBO TEX PMT ITALY2 POLY CRAFT PAKISTAN12 CAPACITY 300,000 PIECES PER MONTH WASHING TYPES STONE WASHBLEACH WASH ENZYME WASHENZYME SILICON WASH GARMENT WASHGARMENT DYE ACID WASH DISTRESS & SAND BLASTING 61

62 PRESSING, INSPECTION & PACKING CAPACITY 300,000 PIECES PER MONTH MACHINE TYPEQty STEAM PRESS12 MANUAL STEAM PRESS25 62

63 APPAREL WAREHOUSE Finished warehouse has the capacity to store 300,000 pieces, equivalent to one month production. 63

64 VERTICAL INTEGRATION WEAVING In house facility for weaving twills, drills, sateen, dobby and jacquard fabrics. Capability to weave cotton and blended fabrics for trousers, shirting and outer wear. DYEING Modern dyeing and finishing plant. Expertise in creating, special processing and finishing of apparel fabrics for world class brands like Levis, GAP, next, Vf & ZARA. APPAREL Exceptionally short turn around time due to in house weaving and dyeing capability with the benefit of quality under one roof. To facilitate customers in terms of lead time and prompt service from yarn to fashion. Advantage of vertical integration with in-house weaving & dyeing 64

65 APPAREL LEAD TIME Kohinoor has certain lead time advantages of vertical integration with in-house weaving, dyeing and Apparel manufacturing explained below. 65 SAMPLING LEAD TIME KOHINOOR Fabric Weaving 07 Dyeing Process 07 Apparel Development 05 Total Time (Days) 19 PRODUCTION LEAD TIME Fabric Weaving 21 Transportation- Greige fabric to Dye House 0 Dyeing Process 14 Transportation- Dyed fabric to apparel manufacturing 0 Apparel manufacturing 25 Total Time (Days) 60

66 PRODUCTS MENS WEAR Chinos, Basic 5 pockets, regular, relaxed. Special finishes such as: Pre cure, Teflon, Dual action, YOUNG MENS Shorts, Cargos, Multi Pockets. Special Finishes such as: Scrapping, Grinding, knotting and Heavy enzyme affects. LADIES WEAR Pants, Skirts, Caprice. WORK WEAR Trousers, Shorts, Overalls, Coveralls. Special finishes such as: Resin, Fire retardant, Water repellent, Stain resistant, Wickable soil release. CUSTOMERS Kohinoor Apparel is geared up to service re-known brands and private label for retailers in USA, Europe, and Asia. Kohinoor is already a nominated fabric supplier for brands like LEVIS, GAP, VF, Next, Collins and is now offering complete garments to them. 66

67 KOHINOOR GENERTEK 67

68 KOHINOOR GENERTEK OWN POWER GENERATION: Kohinoor has its own power generation which gives the unit access to dependable and un interrupted power supply. Kohinoor currently have installed power generation capacity of 31 mega watts. Gas Fired turbine and engines generate 13 MW electricity and 18 tons of steam per hour. Furnace oil/Gas fired engines provides a backup of 18 MW power during no gas period. Uninterrupted power supply to manufacturing units. 68

69 GAS TURBINE MACHINE TYPEQty TURBO MACH GAS TURBINE 1 FUEL TYPEGAS FUEL COST $ CENTS 1.95/KWH CAPACITY ELECTRICITY 7.5 MWH STEAM 14 TON/HR 69

70 GAS ENGINES MACHINE TYPEQty CATERPILLAR GAS ENGINES 3 FUEL TYPEGAS FUEL COST $ CENTS 3.34/KWH CAPACITY ELECTRICITY 5.85 MWH STEAM 4.2 TON/HR 70

71 DUAL FUEL ENGINES MACHINE TYPEQty NIIGATA ENGINES 3 FUEL TYPE GAS/ HOFF FUEL COST $ CENTS 11.38/KWH CAPACITY ELECTRICITY 17.88MWH STEAM 5.28 TON/HR 71

72 ELECTRICITY CAPACITY NIIGATA _1HFO/GAS5.96 NIIGATA _2HFO/GAS5.96 NIIGATA _3HFO/GAS5.96 TOTAL17.88 CAT _1GAS1.95 CAT _2GAS1.95 CAT _3GAS1.95 TOTAL5.85 EQUIPMENTRAW MATERIAL CAPACITY MEGA WATTS GAS TURBINEGAS7.50 TOTAL CAPACITY

73 FUEL FIRED BOILERS MACHINE TYPEQty FUEL FIRED BOILER3 FUEL TYPE GAS/ HFO CAPACITY STEAM 43 TON/HR 73

74 CO-GENERATION Genertek plant is classified as co-generation plant and we are generating both electricity & steam from it. Co-generation plants are 80% efficient as compared to simple captive plants which are about 35% efficient as far as gas consumption is concerned. We are using this steam in our Hosiery, Weaving, Processing & Apparel divisions. EQUIPMENTQTY CAPACITY TON/HR WASTE HEAT RECOVERY BOILER – GAS TURBINE114.0 WASTE HEAT RECOVERY BOILER – CAT ENGINES24.2 WASTE HEAT RECOVERY BOILER – NIIGATA ENGINES35.3 TOTAL

75 Genertek have 2 Main HFO Storage tanks which have the capacity to store HFO about 2000 Tons each which is equivalent to 75 days of electricity generation if 100% generation made from HFO. We have sufficient gas load to add more power & steam generation capacity for future expansions. Genertek have 1 Main HSD Storage tank which have the capacity to store HSD about 275,000 Liters. RAW MATERIAL STORAGE 75

76 Thank you 76


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