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HIGH INTEGRITY FASTENER ENGINEERING

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Presentation on theme: "HIGH INTEGRITY FASTENER ENGINEERING"— Presentation transcript:

1 HIGH INTEGRITY FASTENER ENGINEERING
Tel: + 44 (0) Fax: + 44 (0) Manufacturers and suppliers of high quality special and standard fasteners, bar turned and hot forged in all materials, including petrochemical grades. Website: About Us Markets Products Materials Manufacturing Quality Approvals Contact Us ABOUT US At BNML we specialise in the manufacture and supply of high integrity special fasteners and petrochemical grade bolting. We are extremely customer focused and specialise in “on time” deliveries. This combined with a wealth of international experience will ensure that our multilingual sales force can offer a quick and reliable service whatever your requirements. Unit 19, Cannon Business Park, Gough Road, Coseley, West Midlands, WV14 8XR Registered in England No

2 HIGH INTEGRITY FASTENER ENGINEERING
Tel: + 44 (0) Fax: + 44 (0) Manufacturers and suppliers of high quality special and standard fasteners, bar turned and hot forged in all materials, including petrochemical grades. Website: About Us Markets Products Materials Manufacturing Quality Approvals Contact Us MARKETS At BNML we have extensive experience of supplying both special and standard fasteners to many of the Worlds quality critical industries. The industries we supply include:- Power Generation, Oil & Gas, Petrochemical, Nuclear, Heavy Engineering, Offshore, Defence, Automotive. Our products are used in the manufacture of the following:- Turbines, Boilers, Pumps, Nuclear Reactors, Pipework Fabrications, Racing Cars, Pressure Vessels, Mining Equipment, Subsea Equipment, Valves & Actuators, Wellheads, Heat Exchangers, Offshore Cranes, Bridges, Filters, Diesel Engines, Ship Building. Unit 19, Cannon Business Park, Gough Road, Coseley, West Midlands, WV14 8XR Registered in England No

3 HIGH INTEGRITY FASTENER ENGINEERING
Tel: + 44 (0) Fax: + 44 (0) Manufacturers and suppliers of high quality special and standard fasteners, bar turned and hot forged in all materials, including petrochemical grades. Website: About Us Markets Products Materials Manufacturing Quality Approvals Contact Us PRODUCTS At BNML we manufacture and stock fasteners in both metric and imperial sizes from M1–M150 (1/16”–6”) in all materials, conforming to both DIN and ANSI/ASME standards. We also manufacture special bespoke turned parts to your drawings in all materials, and we are also able to reverse engineer parts from samples you supply! We carry large stocks of Studbolts/Studding, Hexagon Nuts, Hexagon Bolts/Blanks/Setscrews, Socket Head Capscrews and Washers in various Petrochemical Grades. Unit 19, Cannon Business Park, Gough Road, Coseley, West Midlands, WV14 8XR Registered in England No

4 HIGH INTEGRITY FASTENER ENGINEERING
Tel: + 44 (0) Fax: + 44 (0) Manufacturers and suppliers of high quality special and standard fasteners, bar turned and hot forged in all materials, including petrochemical grades. Website: About Us Markets Products Materials Manufacturing Quality Approvals Contact Us MATERIALS At BNML we manufacture fasteners in a wide variety of materials, from carbon and stainless steels, through to exotic alloys. These materials include such grades as:- 304, 310, 316, 321, 410, 420, 431, 080M40 (EN8), 709M40 (EN19), 817M40 (EN24), 826M40 (EN26), Inconel 600/625/718/800/925, Hastelloy C22/C276, Monel 400/K500, Nimonic 80A/90, Durehete 950/1055, Titanium, Phosphor Bronze, Aluminium Bronze, Mild Steel, Copper, Aluminium, Cupro Nickel, etc. We also stock over £2,000,000 of petrochemical grade bolting which includes such grades as:- ASTM A193 B7, B7M, B16, B8 (class 1 & 2), B8M (class 1 & 2), B8T (class 1 & 2), etc. ASTM A320 L7, L7M, L43, B8 (class 1 & 2), B8M (class 1 & 2), B8T (class 1 & 2), etc. ASTM A194 2H, 2HM, G4, G7, G7M, G8, G8M, G8MA, G8T, G8TA etc. Duplex (UNS S31803), Super Duplex (UNS S32760), ASTM A etc. If you require fasteners in any other grade of material, please try us? Unit 19, Cannon Business Park, Gough Road, Coseley, West Midlands, WV14 8XR Registered in England No

5 HIGH INTEGRITY FASTENER ENGINEERING
Tel: + 44 (0) Fax: + 44 (0) Manufacturers and suppliers of high quality special and standard fasteners, bar turned and hot forged in all materials, including petrochemical grades. Website: About Us Markets Products Materials Manufacturing Quality Approvals Contact Us MANUFACTURING At BNML we have a 46,000 sq ft manufacturing facility which has the following capabilities:- Hot Forging, CNC Machining, Conventional Lathe Machining (Capstan Lathes etc.), Automatic Capstan Lathes, Milling, Polygonal Turning, Thread Rolling (up to M100/4”), In house Heat Treatment. In addition we also supply a variety of plating options such as:- PTFE (Xylan, Xylar, Teflon etc.), Hot Dip Galvanising, Bright Zinc Plating/Zinc Bichromate, Sheradizing, Cadmium Plating, Anodizing, Silver Plating, Nickel Plating/Zinc Nickel Plating, Dacromet©/Geomet©. If you require some other plating finish, please call us! Unit 19, Cannon Business Park, Gough Road, Coseley, West Midlands, WV14 8XR Registered in England No

6 HIGH INTEGRITY FASTENER ENGINEERING
Tel: + 44 (0) Fax: + 44 (0) Manufacturers and suppliers of high quality special and standard fasteners, bar turned and hot forged in all materials, including petrochemical grades. Website: About Us Markets Products Materials Manufacturing Quality Approvals Contact Us QUALITY At BNML we operate a quality management system in compliance with ISO 9001 : 2008 certified by BSI (British Standards Institute). Nothing is of more importance than the quality of our products. When supplying customers in such quality critical industries as Petrochemical, Power and Defence, product integrity is of the utmost importance. This is why we are the first choice supplier for many of the Worlds leading “Blue Chip” companies eg. Alstom, Cameron, General Electric etc. Levels of certification we offer include:- BS EN :2 (Certificate of Conformity).  BS EN :1 (Full Mechanical and Chemical Analysis).  BS EN :2 (Fully Witnessed by Independent Third Party Inspectors (TUV, Lloyds Register, Bureau Veritas, DNV etc.). As well as this we offer PPAP levels 1-5, and ISIR’s (Initial Sample Inspection Reports) where required.  As we are certified by a European Governing Body (BSI) we can certify products to P.E.D. (97/23/EC), and also to NACE MR-0175. We also work closely with various independent laboratories, who provide a full range of independent services:- Ultrasonic Testing, MPI (Magnetic Particle Inspection), DPI (Dye Penetrant Inspection), PMI (Positive Material Identification), Charpy/Izod Testing, Proof Load Testing, Tensile Testing, Hardness Testing. Unit 19, Cannon Business Park, Gough Road, Coseley, West Midlands, WV14 8XR Registered in England No

7 HIGH INTEGRITY FASTENER ENGINEERING
Tel: + 44 (0) Fax: + 44 (0) Manufacturers and suppliers of high quality special and standard fasteners, bar turned and hot forged in all materials, including petrochemical grades. Website: About Us Markets Products Materials Manufacturing Quality Approvals Contact Us APPROVALS Unit 19, Cannon Business Park, Gough Road, Coseley, West Midlands, WV14 8XR Registered in England No

8 24 HOUR BREAKDOWN SERVICE. TEL. + 44 (0) 1902 355110
HIGH INTEGRITY FASTENER ENGINEERING Tel: + 44 (0) Fax: + 44 (0) Manufacturers and suppliers of high quality special and standard fasteners, bar turned and hot forged in all materials, including petrochemical grades. Website: About Us Markets Products Materials Manufacturing Quality Approvals Contact Us CONTACT US Joe Brennan – Australasia– Danny Amado – Latin America – Alberto Ferrando - Spain – Vladimir Mescheryakov – (CIS) and Caspian Region – David Bradley – Benelux Countries – Lee Braia – South of England – Brian Wright – Scotland – Kath Pearson – UK Power Generation/Netherlands – Allan Aston – Scandinavia – General Sales Enquiries – 24 HOUR BREAKDOWN SERVICE. TEL (0) Unit 19, Cannon Business Park, Gough Road, Coseley, West Midlands, WV14 8XR Registered in England No

9 HIGH INTEGRITY FASTENER ENGINEERING
Tel: + 44 (0) HIGH INTEGRITY FASTENER ENGINEERING Fax: + 44 (0) Manufacturers and suppliers of high quality special and standard fasteners, bar turned and hot forged in all materials, including petrochemical grades. Website: PLANT LIST CNC Milling Equipment 1 x Mori-Seiki MV45 ~ 4 Axis CNC Vertical Machining Centre (X= 1000mm, Y = 500 mm, Z = 500 mm). 1x Bridgeport Interact 412 ~ 4 Axis CNC Vertical Machining Centre (X= 450mm, Y= 310mm, Z=300mm) 1x Bridgeport Interact 412 ~ 3 Axis CNC Vertical Machining Centre 1 x XYZ Prototrak 3000 ~ CNC Universal Miller (X= 800mm, Y= 430mm, Z=400mm)    Conventional Turning & Threading Equipment 1 x Colchester Triumph 600 Centre Lathe (50mm spindle bore x 1500mm bed length) 2 x Herbert 4 Senior Pre-Op Capstan Monoslide Lathe 2 x Ward 2DB Capstan Lathe 3 x Ward 3DB Capstan Lathes 2 x Ward 3DB Capstan Lathes with bar feed 1 x Ward 7E Capstan Lathe (127mm spindle bore x 1200mm bed length) CNC Turning – Chucking Lathes 1 x Mori-Seiki SL15 ~ 2 Axis Slant Bed CNC Lathe (200mm chuck x 36mm spindle bore x 300mm between centres) 1 x Mori-Seiki SL25B/500 ~ 2 Axis Slant Bed CNC Lathe (250mm chuck x 75mm spindle bore x 500mm between centres) 1 x Mori-Seiki SL25/1000 ~ 2 Axis Slant Bed CNC Lathe (300mm chuck x 65mm spindle bore x 1000mm between centres) 1 x Yang ML25 ~ 2 Axis Slant Bed CNC Lathe + 1 with bar feed (250mm chuck x 52mm spindle bore x 600mm between centres) 1 x Yam CK2-A ~ 2 Axis Slant Bed CNC Lathe (250mm chuck x 65mm spindle bore x 500mm between centres) 1 x Yang CK2-A ~ 2 Axis Slant Bed CNC Lathe 1 x Yang CK3-A ~ 2 Axis Slant Bed CNC Lathe (250mm chuck x 65mm spindle bore x 700mm between centres) 1 x Yang CK3-B ~ 2 Axis Slant Bed CNC Lathe (300mm chuck x 75mm spindle bore x 1320mm between centres) 1 x XYZ Proturn 410 ~ 2 Axis CNC Gap Bed Centre Lathe (250mm chuck x 75mm spindle bore x 1000mm between centres) CNC Turning – Bar Feed Lathes 1 x Takisawa TM20 ~ CNC Lathe with sub spindle and power tooling (with Symco RS-565 magazine bar feed- 65mm bar feed capacity) (250mm chuck x 125mm chuck on sub spindle x 800mm between centres) 2 x Yang ML15 ~ 2 Axis Slant Bed CNC Lathe (with Hydrafeed ML1 magazine bar feed – 52mm bar feed capacity) (200mm chuck x 52mm spindle bore x 450mm between centres) 1 x Yang ML15 ~ 2 Axis Slant Bed CNC Lathe (with Hydrafeed ML1 magazine bar feed – 42mm bar feed capacity) (200mm chuck x 42mm spindle bore x 450mm between centres) Unit 19, Cannon Business Park, Gough Road, Coseley, West Midlands, WV14 8XR Registered in England No

10 HIGH INTEGRITY FASTENER ENGINEERING
Tel: + 44 (0) HIGH INTEGRITY FASTENER ENGINEERING Fax: + 44 (0) Manufacturers and suppliers of high quality special and standard fasteners, bar turned and hot forged in all materials, including petrochemical grades. Website: PLANT LIST Conventional Milling & Polygon Turning Equipment 1 x Wera Profilator RM60 ~ Polygon Turning Lathe 1 x Hahn & Kolb Tornomat V3 ~ Polygon Turning Lathe 1 x Kearney & Tracker ~ Horizontal Production Miller 1 x Cincinnati ~ Horizontal Production Miller Hot Forging & Broaching Equipment 1 x Etchells No 1 ~100 tonne Twin Saddle Vertical Upset Hot Forging Press 1 x Etchells No 2 ~125 tonne Twin Saddle Vertical Upset Hot Forging Press 1 x Rascher ~100 tonne Vertical Upset Hot Forging Press 1 x FJ Edwards ~ 28 tonne Vertical Upset Hot Forging Press 1 x Clarke Strongarm ~ 15 tonne Hydraulic Broaching Press 1 x Norton D50 ~ 50 tonne Double sided Hydraulic Broaching Press Automatic Lathes 1 x EMI-MEC Microsprint 50 2 x EMI-MEC Microsprint 32   Thread Rolling Equipment 1 x Ernst Grob 30 tonne ~ Hydraulic Thread Roller (30 tonnes maximum pressure, up to 100 mm diameter) 1 x ORT 2RP30 ~ Hydraulic Thread Roller 1 x TRT Thread Roller (100 tonnes maximum pressure – up to 100mm diameter) Sawing Equipment 2 x Forte SBA 241M Hydraulic ~ Twin Pillar Automatic Saw 2 x Armada HA250 Hydraulic ~ Twin Pillar Automatic Saw 2 x Sawcraft C-260NC CNC bundlecut saws 1 x Chamfermate chamfering machine Spark Erosion 1 x Sparkatron Spark Eroder Lifting Equipment 1 x Still FM17 Reach truck (1500 kgs lifting capacity) 1 x Still Cherry Picker (1000 kgs lifting capacity) Inspection Equipment 1 x Baty Projector / Shadowgraph 2 x Avery Hardness Testing Machine Vibro-Etching Equipment 2 x Pro-Pen 3000 ~ Pneumatic Marking Machine Unit 19, Cannon Business Park, Gough Road, Coseley, West Midlands, WV14 8XR Registered in England No


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