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2 Furmanite Confidential - 1/9/04 Furmanite has a full-time safety director and a comprehensive safety program Every technician must be certified in safety.

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Presentation on theme: "2 Furmanite Confidential - 1/9/04 Furmanite has a full-time safety director and a comprehensive safety program Every technician must be certified in safety."— Presentation transcript:

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2 2 Furmanite Confidential - 1/9/04 Furmanite has a full-time safety director and a comprehensive safety program Every technician must be certified in safety training Recently reached milestone of 6 million man-hours without a lost time accident Experience Modification Rating (EMR) is currently at 0.45 and continues to trend downwards over previous years

3 3 Furmanite Confidential - 1/9/04 Since 1929, Furmanite has maintained its leadership role in the research and development of on-site repair and maintenance 2006, Furmanite purchases the General Services Group (GSG) of Flowserve Furmanite is the single most authoritative source for all of your global industrial services needs

4 4 Furmanite Confidential - 1/9/04 For a complete listing of regional and global Furmanite locations, visit us online at

5 5 Furmanite Confidential - 1/9/04 USA Canada S. Africa Australia New Zealand UAE Japan China Hong Kong Netherlands Belgium France Singapore Malaysia 6 Continents 70+ Locations 1,400+ Technicians South America Germany Norway England For a complete listing of regional and global Furmanite locations, visit us online at Azerbaijan Finland Portugal Sweden India Indonesia Thailand Denmark Bahrain

6 6 Furmanite Confidential - 1/9/04 Engineering Support Services On-Line Leak Sealing On-Site Machining Pipe Isolation and Weld Test Bolt Torquing & Tensioning Hot-Tapping and Line Stopping Valve Repair – Shop or On-site Trevitest On-line Valve Testing Specialty Concrete Repair Field Polymers and Coatings Tank Roof Repair Heat Treatment Services

7 7 Furmanite Confidential - 1/9/04 Holes in pipes or valves Cracked welds Packing glands Flange leaks Valve bonnets Threaded fittings Exchanger leaks Pressure seal valves Turbine horizontal joints

8 8 Furmanite Confidential - 1/9/04

9 9 Piping Configurations (some examples):

10 10 Furmanite Confidential - 1/9/04 Piping Configurations (some examples):

11 11 Furmanite Confidential - 1/9/04 Piping Configurations (some examples):

12 12 Furmanite Confidential - 1/9/04 Piping Configurations (some examples):

13 13©2011 Furmanite Corporation Non-Structural and Structural Enclosure Clamps Non-Structural Enclosure Clamp – for Fluid Containment Only Structural Enclosure Clamp – for Fluid Containment AND Restraint of Axial Loads in Pipe

14 14 Furmanite Confidential - 1/9/04 Full FEA Capabilities Finite Element Analysis can be used for certain clamps: Where strict code compliance is required Or where joint separation is an issue

15 15 Furmanite Confidential - 1/9/04 Cost effective, quality solutions for routine and complex applications Global reputation and experience base Enhanced by our ownership of machine manufacturer Silk

16 16 Furmanite Confidential - 1/9/04 Flange facing Drilling / tapping Line boring Milling Pipe cutting and beveling Specialty grinding and polishing Shaft turning Stud drilling Other specialized applications –Drilling, Trepanning, Fine Boring and Reaming, for example

17 17 Furmanite Confidential - 1/9/04 Flanges Heat exchangers Cover joints Boiler manways Industrial pipelines Vessel joints Hub profiles Boiler Feed Water Pumps Front and back of heat exchangers Oval manways Oval handholes Sealing surfaces of pressure vessels and boilers Turbine horizontal joints

18 18 Furmanite Confidential - 1/9/04 SLM specializes in machining very large circular and irregular shaped surfaces on structural components There is virtually no size limit because our milling cutters are controlled by a scanning laser plane and are independent of any deflections which might occur in the portable machine frame This allows large structures to be machined in a single set up with tolerances similar to those achieved on major workshop machines Our equipment is readily portable and we cover the world for large size, on site machining

19 19 Furmanite Confidential - 1/9/04 Furmanite provides complete Bolt Torquing and Tensioning services, from design to final tightening and measurement Low Profile Tools to 6-1/8 Nut Size and 48,000 foot pounds Square Drive Tools to 6-1/8 Nut Size and 54,000 foot pounds Services include: Hydraulic Bolt Torquing Hydraulic Bolt Tensioning Stud Removal Bolt Stress & Elongation Measurements Joint Alignment Nut Splitting

20 20 Furmanite Confidential - 1/9/04 Software system designed to manage critical bolted flanges Internet based allowing client access as the works are performed Tagging of flanges allows tracking of individual joints during construction and subsequent outage Can handle in excess of 100,000 flanges Stores data for historical information retrieval, planning and trouble- shooting PSIM – Pressurized System Integrity Management System

21 21 Furmanite Confidential - 1/9/04 Developed and patented worldwide by Furmanite to test safety and relief valves in place and online –Accurately tests valves 1 and larger on-line and under normal operating pressure and temperature –No operational interruptions –Valve can be tested remotely for safety purposes State of the art technology measures force, pressure, lift or displacement and sound via acoustic detection –PC based system with data and document storage capability, using proprietary software –Permanent graphical record for customer

22 22 Furmanite Confidential - 1/9/04 Nuclear Units Utilizing Trevitest Braidwood 1,2 Byron 1,2 Callaway Crystal River 3 DC Cook 1,2 Diablo Canyon 1,2 Farley 1,2 Fort Calhoun North Anna 1,2 Oconee 1,2 Palo Verde 1,2,3, Prairie Island 1,2 Robinson 2 Saint Lucie Sea Brook South Texas 1,2 Surry 1,2 TMI Vogtle 1,2 Watts Bar Wolf Creek

23 23 Furmanite Confidential - 1/9/04 Onsite and In-House valve repair and testing Repairs include routine maintenance, outage and emergency response In-service valve testing New valves and parts available at all locations; select locations are licensed assemblers for Tyco TM, Crosby TM, Anderson Greenwood TM, Kunkle TM, Spence TM, Ashcroft TM, Farris TM, Superior TM and Global TM products Manufacturer of Wilson-Snyder coker switch valves and process control valves Use of ValveOne as a Repair Historian

24 24 Furmanite Confidential - 1/9/04 Furmanite provides routine and emergency services for all valve repair needs Repair capabilities for of a large variety of valves, including: Gate, Globe, Check & Plug Safety & Safety Relief Check, Butterfly & Pressure Seal Control Valves AOV and MOV Actuators Factory-Trained Technicians Procedure based repair activities Perform in-service set pressure calibrations Seat leak and assembled hydrotesting per applicable ANSI standards Complete documentation of repairs through ValveOne

25 25 Furmanite Confidential - 1/9/04 Cleaning & Sandblasting Equipment Machining Lathes & Tools Grinding Equipment Drill Presses Air & Water Test Stands Lapping Equipment Work Benches

26 26 Furmanite Confidential - 1/9/04 The Furmanite Guarantees: That the service was performed safely by professionally trained and certified technicians Our guarantee of the quality of repair in restoring the valve to like new condition Our guarantee that all replacement parts used in the repairs are approved and accepted by the NBIC Repair Program Our guarantee that all repairs have been documented and records maintained. Our guarantee that all repairs have been performed in accordance with applicable ASME Codes and the NBIC Repair Program Our Warranty to you covers any defect that may occur due to workmanship or defective parts that may have been installed during the repair

27 27 Furmanite Confidential - 1/9/04 Hot Tapping Line Stopping Line Freezing OEM Fittings / Repair Clamps –Weld-on and bolt-on designs Manufacturer (OEM) of World Class Equipment – IPSCO brands Engineering Solutions Welding Procedures for all applications All fittings, equipment & accessories are 100% interchangeable with alternative vendor options

28 28 Furmanite Confidential - 1/9/04 Diameters: ½ Through 72 Pressures: Up to 2800 PSI Temperatures: To +/- 750 Degrees Fahrenheit

29 29 Furmanite Confidential - 1/9/04 Diameters: ½ Through 84 Pressures: To 1480 PSI Temperatures: To +/- 750 Degrees Fahrenheit

30 30 Furmanite Confidential - 1/9/04 TYPICAL HOT TAP OPERATION

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77 77 Furmanite Confidential - 1/9/04 Once the cutter is through by calculated measurement, machine is stopped and cutter advanced to confirm tap completed

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102 102 Furmanite Confidential - 1/9/04 Coupon retained by U Wire Coupon retained by U Wire

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165 165 Furmanite Confidential - 1/9/04 Install Plugging Tees Install Bypass Tees Install Vent Points Fabricate Bypass

166 166 Furmanite Confidential - 1/9/04 Install Temporary Sandwich type valves Install Temporary Sandwich type valves Drill and Tap all connections Drill and Tap all connections

167 167 Furmanite Confidential - 1/9/04 Install bypass and commission pipework FLOW Upstream plugging housing ready for installation Upstream plugging housing ready for installation Downstream plugging housing ready for installation Downstream plugging housing ready for installation

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230 230 Furmanite Confidential - 1/9/04 FLOW Downstream head goes in first to reduce flow Downstream head goes in first to reduce flow

231 231 Furmanite Confidential - 1/9/04 Upstream head goes in second to isolate section of pipeline Upstream head goes in second to isolate section of pipeline

232 232 Furmanite Confidential - 1/9/04 Mid-section de-pressurized through vents Mid-section de-pressurized through vents

233 233 Furmanite Confidential - 1/9/04 Mid section can now be cut out and modified/repaired Mid section can now be cut out and modified/repaired

234 234 Furmanite Confidential - 1/9/04 After modification/repair, the mid section is connected to the plugging housing After modification/repair, the mid section is connected to the plugging housing

235 235 Furmanite Confidential - 1/9/04 Mid section can now be re-pressurized through the vents and the plugging housing Mid section can now be re-pressurized through the vents and the plugging housing

236 236 Furmanite Confidential - 1/9/04 Mid section can now be re-pressurized through the vents and the plugging housing Mid section can now be re-pressurized through the vents and the plugging housing

237 237 Furmanite Confidential - 1/9/04 FLOW Upstream head is removed first Upstream head is removed first

238 238 Furmanite Confidential - 1/9/04 FLOW Followed by Downstream plugging head Followed by Downstream plugging head

239 239 Furmanite Confidential - 1/9/04 FLOW Bypass can now be de-commissioned Bypass can now be de-commissioned

240 240 Furmanite Confidential - 1/9/04 All fittings blanked off - Job Complete All fittings blanked off - Job Complete

241 241 Furmanite Confidential - 1/9/04 Pivoting Head High Pressure Line Stop from 3 to 48 Folding Head Low/Medium Pressure Line Stop from 12 to 84 Sure-Stop Positive Seal Line Stop from 2 to 42 HTP (High Temperature/Pressure) High Temperature & Pressure Line Stop from 3 to 14 Line Freeze Plugging Up to 48 FloStop Water Main Line Stops from 4 to 16 EZ Valve Insertion Assembly From 4 to 12

242 242 Furmanite Confidential - 1/9/04 Water Wastewater Air Chemicals Boiler water/steam Natural gas Oil/fuels Performed on virtually all types of pipes and vessels

243 243 Furmanite Confidential - 1/9/04 Full Encirclement –Weld-on –Bolt-on (Mechanical) Shaped Nozzle Three-Way Tees Perma Stops Special Types –Spherical –Bottom out Typical Delivery Times –Routine: 10 to 14 Days –ASAP: 7 to 10 Days

244 244 Furmanite Confidential - 1/9/04 Welding Preheat Localized Electric PWHT Combustion Gas PWHT Fixed-Hearth Furnaces Temporary Furnaces Hydrogen Bake-Outs Line Thawing Coating Cures Heat Shrink/Expansions Space Heating Process Start-Up Refractory Dry-Outs Equipment Sales Equipment Rentals Equipment Calibration Turbine Warming Systems

245 245 Furmanite Confidential - 1/9/ Man-Years of Heat Treating Management Experience 10-Year Average Technician Experience Level –Best of the Best Applications Include: Maintenance Outages Turnarounds Capital Projects Call-Outs 24 Hour Service, 365 Days per Year

246 246 Furmanite Confidential - 1/9/04 Structural Repair and Expansion Joints Water Control (Leak Stoppage) Surface Repair (coatings and linings) Epoxy Injection Pump and Motor Base Repair Soil Stabilization Pipe Penetration Tank Roof Repair Secondary containment Restoration projects

247 247 Furmanite Confidential - 1/9/04 Applications Heavy machinery base repairs Pump and motor base repair Structural support base repair Epoxy pressure injection method –Holes drilled into concrete at strategic locations –Two part epoxy resin is injected –24 to 72 hours for final cure

248 248 Furmanite Confidential - 1/9/04 Polymer cementitious products and chemical resistant coatings repair surface damage as a result of: Corrosion Chemical Attack Freeze/Thaw Wear & Abrasion Physical damage

249 249 Furmanite Confidential - 1/9/04 Repair sealant capabilities: Thin enough to penetrate hairline cracks Work in flowing water Bond to wet surfaces Remain flexible and inert after quick curing Solution for problems such as: Freeze / thaw damage Corrosion of reinforcing steel Erosion of the structure Mineral deposits Loss of dry environment

250 250 Furmanite Confidential - 1/9/04 Permanent pipe repair Stronger than the existing material Pipe rehabilitation Small-bore pipe repairs Nozzle repair Tank repairs Structural repairs Applied on site No Workshop Simple Preparation

251 251 Furmanite Confidential - 1/9/04 Simple to Apply No Hot-Working Conformable Non-Hazardous Back-fill in 2 hours Smart Pig Detectable Features Available Cost-Effective Alternative Pressure to 3031 PSI Temperatures from -13 o F to 410 o F Sizes from 3/8 to 132 DOT Compliant Meets ASME PCC-2 Code & ISO Standards

252 252 Furmanite Confidential - 1/9/04 Resin-impregnated fiberglass tape adheres to PVC, fiberglass, concrete and all forms of metal pipes Immediately repairs leaks and reinforces pipes Protects against corrosion, abrasion and impact Recommended for pressures up to 300 psi Resistant to a wide range of dangerous chemicals Used for underwater repairs

253 253 Furmanite Confidential - 1/9/04 Durable and cost-effective solution for permanent reinforcement and repairs Resin-impregnated fiberglass composite wrap Stronger than steel, high tensile-and high flexural- strength product Increases axial load strength and load bearing capabilities in steel (pipe) and concrete Remediates pipes, elbows, tees and concrete structures Inhibits corrosion and restores pipeline integrity Resistant to a wide range of dangerous chemicals Works in wet or dry conditions, including underwater repairs Classified according to ANSI/NSF 61 standards for drinking water safety

254 254 Furmanite Confidential - 1/9/04 Flexible materials conform to difficult shapes Materials formed to shape on site with no pre- fabrication Lightweight repair kits are easy to transport & handle Structural repair provided by carbon fiber Epoxy bond to steel provides leak sealing capability, chemical & environmental resistance Repairs are close fitting & can be applied in confined spaces Repairs can be engineered to exceed the design life of the system No hot work required No interruption to plant operation

255 255 Furmanite Confidential - 1/9/04 Industry-leading field safety performance Backing of a publicly traded company with a global presence and knowledge base 80+ years of proven experience in solving unique problems and managing large projects Quick response with over 70 locations on 6 continents Diverse and flexible solutions for proactive repair, maintenance and turnaround support Experienced and field-proven cross-trained technicians OEM equipment and patented technology Spending the necessary capital to support your requirements with our state-of-the-art equipment and tools

256 256 Furmanite Confidential - 1/9/04 Or, for more immediate answers to your questions… Visit Furmanite online at Contact Tony Raleigh


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