2SAFETY: Central to Everything We Do Furmanite has a full-time safety director and a comprehensive safety programEvery technician must be certified in safety trainingRecently reached milestone of 6 million man-hours without a lost time accidentExperience Modification Rating (EMR) is currently at 0.45 and continues to trend downwards over previous years
3FURMANITE’S HISTORY & EXPERTISE Since 1929, Furmanite has maintained its leadership role in the research and development of on-site repair and maintenance2006, Furmanite purchases the General Services Group (GSG) of FlowserveFurmanite is the single most authoritative source for all of your global industrial services needsClay Furman was founder with idea for a repair kit for the ship industry, started in Baltimore.Original kit was targeted to fix leak under pressure.In the 1930’s the kits were marketed in the UKIn the 1960’s the kits re-introduced in the US.Furmanite was the 1st Leak Sealing Company in the US.For 75 years Furmanite has been considered the worldwide innovator and leader in not only development of engineered solutions, but also comprehensive on-site and on-line maintenance.
4DOMESTIC SERVICE CENTERS Speaking Points:Furmanite is a proven partner in global services - mention we have customers in eight continents.This map (slide) documents where we are in North America.Mention that Furmanite technicians travel to the customerFor a complete listing of regional and globalFurmanite locations, visit us online at
5GLOBAL COVERAGE 6 Continents 70+ Locations 1,400+ Technicians CanadaSwedenNorwayFinlandDenmarkGermanyEnglandNetherlandsAzerbaijanBelgiumFranceJapanPortugalChinaUSAHong KongThailandUAEIndiaBahrainMalaysiaSingapore6 Continents70+ Locations1,400+ TechniciansIndonesiaNew ZealandSouth AmericaAustraliaS. AfricaFor a complete listing of regional and globalFurmanite locations, visit us online at
6ADVANCED SOLUTIONS THAT WORK TOGETHER Engineering Support ServicesOn-Line Leak SealingOn-Site MachiningPipe Isolation and Weld TestBolt Torquing & TensioningHot-Tapping and Line StoppingValve Repair – Shop or On-siteTrevitest™ On-line Valve TestingSpecialty Concrete RepairField Polymers and CoatingsTank Roof RepairHeat Treatment Services
7LEAK SEALING APPLICATIONS Holes in pipes or valvesCracked weldsPacking glandsFlange leaksValve bonnetsThreaded fittingsExchanger leaksPressure seal valvesTurbine horizontal joints
13STRUCTURAL CLAMPS & RESTRAINTS “Non-Structural” and “Structural” Enclosure Clamps“Non-Structural” Enclosure Clamp – for Fluid Containment Only“Structural” Enclosure Clamp – for Fluid Containment AND Restraint of Axial Loads in Pipe
14SPECIALIZED DESIGN APPLICATIONS Full FEA CapabilitiesFinite Element Analysis can be used for certain clamps:Where strict code compliance is requiredOr where joint separation is an issue
15ON-SITE MACHINING The Furmanite Advantage Cost effective, quality solutions for routine and complex applicationsGlobal reputation and experience baseEnhanced by our ownership of machine manufacturer Silk™
16ON-SITE MACHINING SERVICES Flange facingDrilling / tappingLine boringMillingPipe cutting and bevelingSpecialty grinding and polishingShaft turningStud drillingOther specialized applicationsDrilling, Trepanning, Fine Boring and Reaming, for example
17ON-SITE MACHINING APPLICATIONS FlangesHeat exchangersCover jointsBoiler manwaysIndustrial pipelinesVessel jointsHub profilesBoiler Feed Water PumpsFront and back of heat exchangersOval manwaysOval handholesSealing surfaces of pressure vessels and boilersTurbine horizontal joints
18SELF LEVELING MACHINE (SLM) Acquired February 2011SLM specializes in machining very large circular and irregular shaped surfaces on structural componentsThere is virtually no size limit because our milling cutters are controlled by a scanning laser plane and are independent of any deflections which might occur in the portable machine frameThis allows large structures to be machined in a single set up with tolerances similar to those achieved on major workshop machinesOur equipment is readily portable and we cover the world for large size, on site machiningSpeaking Points:Silk machines are either pneumatically or hydraulically powered, and are robust, modular - for ease of assembly and manhandling, simple to operate and designed to exceed the latest design and safety standards.
19BOLTING SERVICESFurmanite provides complete Bolt Torquing and Tensioning services, from design to final tightening and measurementLow Profile Tools to 6-1/8” Nut Size and 48,000 foot poundsSquare Drive Tools to 6-1/8” Nut Size and 54,000 foot poundsServices include:Hydraulic Bolt TorquingHydraulic Bolt TensioningStud RemovalBolt Stress & Elongation MeasurementsJoint AlignmentNut Splitting
20BOLTING SERVICES PSIM – Pressurized System Integrity Management System Software system designed to manage critical bolted flangesInternet based allowing client access as the works are performedTagging of flanges allows tracking of individual joints during construction and subsequent outageCan handle in excess of 100,000 flangesStores data for historical information retrieval, planning and trouble-shooting
21THE TREVITEST SOLUTION Trevitest™ Diagnostic Recorder FeaturesDeveloped and patented worldwide by Furmanite to test safety and relief valves in place and onlineAccurately tests valves 1” and larger on-line and under normal operating pressure and temperatureNo operational interruptionsValve can be tested remotely for safety purposesState of the art technology measures force, pressure, lift or displacement and sound via acoustic detectionPC based system with data and document storage capability, using proprietary softwarePermanent graphical record for customerSpeaking Points:Emphasize that Furmanite engineered the Trevitest Diagnostic which is now seen as the industry benchmark in line testing of safety/safety relief valves while under pressure.Trevitest is unique from other diagnostic recorders due to its capability to measure several types of phenomena when a user is testing most steam, vapor and liquid safety and safety relief valves.The Trevitest has the ability to measure a valve’s spindle deflection (lift potentiometer) or valve discharge (acoustic detection), as well as inlet pressure (pressure transducer). This is in addition to measuring the spring relaxation force (load cell) that has been available with previous versions.Specifics to mention:Accurately tests valves 1” and larger on-line and under normal operating pressure and temperatureNo operational interruptionsValve can be tested remotely for safety purposesPC based system with data and document storage capability, using proprietary softwarePermanent graphical record for customer
22Nuclear Units Utilizing Trevitest Braidwood 1,2Byron 1,2CallawayCrystal River 3DC Cook 1,2Diablo Canyon 1,2Farley 1,2Fort CalhounNorth Anna 1,2Oconee 1,2Palo Verde 1,2,3,Prairie Island 1,2Robinson 2Saint LucieSea BrookSouth Texas 1,2Surry 1,2TMIVogtle 1,2Watts BarWolf Creek
23VALVE REPAIR & OEM PRODUCT SALES Furmanite - the largest, single-owned and operated valve repair organization in North America, with over 20 repair shops nationwideOnsite and In-House valve repair and testingRepairs include routine maintenance, outage and emergency responseIn-service valve testingNew valves and parts available at all locations; select locations are licensed assemblers for TycoTM, CrosbyTM, Anderson GreenwoodTM, KunkleTM, SpenceTM, AshcroftTM, FarrisTM, SuperiorTM and GlobalTM productsManufacturer of Wilson-Snyder coker switch valves and process control valvesUse of “ValveOne” as a Repair HistorianSpeaking Points:Furmanite’s valve repair services expand the gamut from routine repairs during outages to unscheduled repairs. Furmanite also repairs valves that cannot or are difficult to remove from the systems. Also, we repair scheduled or regulated by jurisdiction or code requirements.
24VALVE REPAIR SOLUTIONFurmanite provides routine and emergency services for all valve repair needsRepair capabilities for of a large variety of valves, including:Gate, Globe, Check & PlugSafety & Safety ReliefCheck, Butterfly & Pressure SealControl ValvesAOV and MOV ActuatorsFactory-Trained TechniciansProcedure based repair activitiesPerform in-service set pressure calibrationsSeat leak and assembled hydrotesting per applicable ANSI standardsComplete documentation of repairs through ValveOne
25VALVE REPAIR: MOBILE TRAILERS Cleaning & Sandblasting EquipmentMachining Lathes & ToolsGrinding EquipmentDrill PressesAir & Water Test StandsLapping EquipmentWork BenchesSpeaking Points:
26THE FURMANITED VALVE TAG REPAIR PROGRAM The Furmanite Guarantees:That the service was performed safely by professionally trained and certified techniciansOur guarantee of the quality of repair in restoring the valve to “like new condition”Our guarantee that all replacement parts used in the repairs are approved and accepted by the NBIC Repair ProgramOur guarantee that all repairs have been documented and records maintained.Our guarantee that all repairs have been performed in accordance with applicable ASME Codes and the NBIC Repair ProgramOur Warranty to you covers any defect that may occur due to workmanship or defective parts that may have been installed during the repairThe Furmanite Guarantees:That the service was performed safely by professionally trained and certified technicians.Furmanite’s training program is second to none in the industry. Every valve repaired, is performed by or under direct supervision of one of the industries best, and under the safest of conditions.Our guarantee of the quality of repair in restoring the valve to “like new condition”.Furmanite’s VR Quality Control Program is one of the best in the industry. The Quality program is audited annually by Furmanite’s Corporate Quality Auditors, at intervals which exceed the requirements of the NBIC Repair Program.Our guarantee that all replacement parts used in the repairs are approved and accepted by the NBIC Repair Program.This is a compliance feature of the NBIC Repair Program, to ensure that the valve, after repairs, will perform as designed.
27HOT TAPPING AND LINE STOPPING SERVICES Line FreezingOEM Fittings / Repair ClampsWeld-on and bolt-on designsManufacturer (OEM) of World Class EquipmentIPSCO brandsEngineering SolutionsWelding Procedures for all applicationsAll fittings, equipment & accessories are 100% interchangeable with alternative vendor options
28HOT TAPPING CAPABILITIES Diameters:½” Through 72”Pressures:Up to 2800 PSITemperatures:To +/- 750 Degrees Fahrenheit
241TYPES OF LINE STOPS Pivoting Head Folding Head Sure-Stop High Pressure Line Stop from 3” to 48”Folding HeadLow/Medium Pressure Line Stop from 12” to 84”Sure-StopPositive Seal Line Stop from 2” to 42”HTP (High Temperature/Pressure)High Temperature & Pressure Line Stop from 3” to 14”Line Freeze PluggingUp to 48”FloStopWater Main Line Stops from 4” to 16”EZ Valve Insertion AssemblyFrom 4” to 12”
242TYPES OF OPERATING SYSTEMS WaterWastewaterAirChemicalsBoiler water/steamNatural gasOil/fuelsPerformed on virtually all types of pipes and vessels
243FAI MANUFACTURED FITTINGS Full EncirclementWeld-onBolt-on (Mechanical)Shaped NozzleThree-Way TeesPerma StopsSpecial TypesSphericalBottom outTypical Delivery TimesRoutine: 10 to 14 DaysASAP: 7 to 10 Days
244HEAT TREATMENT CAPABILITIES Welding PreheatLocalized Electric PWHTCombustion Gas PWHTFixed-Hearth FurnacesTemporary FurnacesHydrogen Bake-OutsLine ThawingCoating CuresHeat Shrink/ExpansionsSpace HeatingProcess Start-UpRefractory Dry-OutsEquipment SalesEquipment RentalsEquipment CalibrationTurbine Warming Systems
245EXPERIENCE 100+ Man-Years of Heat Treating Management Experience 10-Year Average Technician Experience Level“Best of the Best”Applications Include:MaintenanceOutagesTurnaroundsCapital ProjectsCall-Outs24 Hour Service, 365 Days per Year
246CONCRETE RESTORATION / FIELD POLYMERS & COMPOSITE SERVICES Structural Repair and Expansion JointsWater Control (Leak Stoppage)Surface Repair (coatings and linings)Epoxy InjectionPump and Motor Base RepairSoil StabilizationPipe PenetrationTank Roof RepairSecondary containmentRestoration projectsSpeaking points:There is a tremendous amount of concrete that is now aging; Furmanite can provide solutions for many different needs
247STRUCTURAL REPAIR Applications Epoxy pressure injection method Heavy machinery base repairsPump and motor base repairStructural support base repairEpoxy pressure injection methodHoles drilled into concrete at strategic locationsTwo part epoxy resin is injected24 to 72 hours for final cure
248SURFACE REPAIRSPolymer cementitious products and chemical resistant coatings repair surface damage as a result of:CorrosionChemical AttackFreeze/ThawWear & AbrasionPhysical damage
249WATER CONTROL Urethane Injection Process Solution for problems such as:Freeze / thaw damageCorrosion of reinforcing steelErosion of the structureMineral depositsLoss of dry environmentRepair sealant capabilities:Thin enough to penetrate “hairline” cracksWork in flowing waterBond to wet surfacesRemain flexible and inert after quick curing
250COMPOSITE REPAIRS Permanent pipe repair Stronger than the existing materialPipe rehabilitationSmall-bore pipe repairsNozzle repairTank repairsStructural repairsApplied on siteNo WorkshopSimple Preparation
251COMPOSITE REPAIRS Benefits of FurmaWrap / Carbon Composites Simple to ApplyNo Hot-WorkingConformableNon-HazardousBack-fill in 2 hoursSmart Pig Detectable Features AvailableCost-Effective AlternativePressure to 3031 PSITemperatures from -13oF to 410oFSizes from 3/8” to 132”DOT CompliantMeets ASME PCC-2 Code & ISO Standards
252COMPOSITE REPAIRS Leak Management Solution Resin-impregnated fiberglass tape adheres to PVC, fiberglass, concrete and all forms of metal pipesImmediately repairs leaks and reinforces pipesProtects against corrosion, abrasion and impactRecommended for pressures up to 300 psiResistant to a wide range of dangerous chemicalsUsed for underwater repairs
253COMPOSITE REPAIRS Leak Management Solution Durable and cost-effective solution for permanent reinforcement and repairsResin-impregnated fiberglass composite wrapStronger than steel, high tensile-and high flexural- strength productIncreases axial load strength and load bearing capabilities in steel (pipe) and concreteRemediates pipes, elbows, tees and concrete structuresInhibits corrosion and restores pipeline integrityResistant to a wide range of dangerous chemicalsWorks in wet or dry conditions, including underwater repairsClassified according to ANSI/NSF 61 standards for drinking water safety
254CARBON FIBER WRAPS Structural repair provided bycarbon fiberFlexible materials conform to difficult shapesRepairs are close fitting & can be applied in confined spacesMaterials formed to shape on site with no pre-fabricationEpoxy bond to steel provides leak sealing capability, chemical & environmental resistanceLightweight repair kits are easy to transport & handleRepairs can be engineered to exceed the design life of the systemNo hot work requiredNo interruption to plant operation
255Industry-leading field safety performance Backing of a publicly traded company with a global presence and knowledge base80+ years of proven experience in solving unique problems and managing large projectsQuick response with over 70 locations on 6 continentsDiverse and flexible solutions for proactive repair, maintenance and turnaround supportExperienced and field-proven cross-trained techniciansOEM equipment and patented technologySpending the necessary capital to support your requirements with our state-of-the-art equipment and toolsFurmanite has a Professional Safety Manager on staff reporting to upper management.Over 75 year of experience compared to less than 30 for our competitors.Compounds and enclosure designs are completed by professional engineers….LaPorte has 3 PE on staff.Procedures are worldwide and documented for customer reviewTechnicians are trained in all service lines for use as field representatives, however, the technicians are certified in specific disciplines….eliminating the technicians that have less training in several disciplines.
256Or, for more immediate answers to your questions… TO LEARN MORE:Visit Furmanite online atOr, for more immediate answers to your questions…Contact Tony Raleigh