Presentation on theme: "Наименование презентации дата. 2 Омск (Центральный офис) Белград Астана Москва Omsk Institute of project engineering for petroleum refining and petrochemical."— Presentation transcript:
2 Омск (Центральный офис) Белград Астана Москва Omsk Institute of project engineering for petroleum refining and petrochemical industries OMSKNEFTEKHIMPROEKT Open Joint Stock Company February 17, 1953 Date of foundation 19A,Prospect Mira, Omsk, 644029, Russian Federation Legal address 19A,Prospect Mira, Omsk, 644029, Russian Federation Mailing address +7 (3812) 28-55-34 Contact us +7 (3812) 28-55-44 Fax ONHP@omsknet.ru E-mail
3 Omsk (Central Office) Belgrade Astana Moscow - currently existing ONHP branch offices - branch offices to be established in the near future Beijing ONHP branch offices Dubai Nakhodka
4 Омск (Центральный офис) Белград Астана Москва Basic trends in ONHP activities: Complex design development for the facilities of petroleum refining, petrochemical, gas-processing and chemical industries; Complex of design and exploration work performance for construction of new facilities, extension, reconstruction and modernization of existing industrial and civil facilities; Participation in selection of equipment, products and materials for the Clients construction sites; pre- commissioning and start-up; Field supervision and engineering supervision over construction of the designed buildings, structures and facilities. ONHP Profile
5 Омск (Центральный офис) Астана Москва Currently ONHP develops design of the facilities as follows: 1.Process units for petroleum refining, petrochemical and chemical plants, including: - Crude oil refining - FCC Naphtha Hydrotreating - Diesel Hydrotreating - Catalytic Cracker - Visbreaker - Reformer - Gas Fractionation - Isomerization - Hydrogen Production - PSA ONHP Profile 2. Deep Conversion Complexes; Storages; 3. Offsite Facilities and Utilities: - Tank farms for crude and products storage - LPG tank farms - Intermediate tank farms - Industrial and storm water treatment facilities and sanitary sewer - Nitrogen and oxygen stations - Air compressor stations - Rail tank car loading and unloading racks - Rail tank car on-spot loading racks - Road tank car loading racks - Vapor recovery unit - Chemical supply system - Naphtha self-blending stations - Fuel handling facilities - Flare system - Transformer substations - Hydrogen handling facilities - Laboratories - Networks and Utility Services (incl. Process, Combustion Engineering, etc.) - Control Stations - Chemical water conditioning systems - Fire Fighting Facilities - Water Supply Facilities - Water Drainage Facilities - Power Supply Facilities - Furnace Rooms, Boiler Rooms 5. Other facilities.
6 Pre-FEEDFEED, Detail Design ConstructionOperation Conceptual Project Basis; Pre-Feasibility Study ; Bankable Feasibility Study Basic Engineering (BDEP); Basic Implementation (Project Design); Definitive Implementaion (Detailed Design) Design Documentation development; Design and Estimate Documentation maintenance of expertise in accordance with law requirements of country of facility location; Bid Package Development for Contractors Work and Equipment Procurement; Performance of Engineering Survey (all types); Development of Engineering Design Documents; Optional Equipment Design Development; Development of Method Statements Reference Standards. ЕРСм services for new construction; Apart: Schedule Control; Project Budget Management; Equipment delivery management; Engineering Supervision for Equipment Manufacturing, Equipment Forwarding; Field and Engineering Supervision over Construction ЕРСм services for reconstruction and modernization facilities, including field and engineering supervision; Operation Documents Development (Emergency Response Plans; Process and Engineering Procedures) Pre-Investment Phase Investment PhaseOperation Phase ONHP Action Fields
7 Омск (Центральный офис) Белград Астана Москва ONHP authorization to perform activities Authorization to exercise activities in the Russian Federation: 1. Design: Certificate СРО-НП-СПАС-П-5501035050-0030-2 Of access permit to perform design activities effecting safety of capital structures. The company is granted permission to perform all types of design activities (13 types). Self-regulated organization Interregional union of Siberian designers and architects. 2. Engineering survey: Certificate И-03-11-25-025 Of access permit to perform design activities effecting safety of capital structures. The company is granted permission to perform 4 types of work. Self-regulated organization Union of surveyors for "Neftegazizyskaniya-alliance energy complex design and construction. 3.Construction: Certificate 0375.02-2010-5501035050-С-021 Of access permit to perform specific work type or types effecting safety of capital structures. The company is granted permission to perform 4 types of work. Self-regulated organization Union of surveyors for "Neftegazizyskanija-alliance energy complex design and construction. Availability of licenses to implement activities in the Republic of Kazakhstan: 1.State License (General License) granting permission to perform design and survey activities in the Republic of Kazakhstan. 2.State License (General License) granting permission to perform expert works and engineering services in the Republic of Kazakhstan 3.State license granting permission to perform and render environmental protection works and services in the Republic of Kazakhstan. 4.State License (General License) granting permission to perform design of facilities in petrochemical, gas- and petroleum refining industries. 5.State License (General License) granting permission to perform design of boilers operating under working pressure of min. 0.7 kg/cm 2 and heat-transfer agent temperature of min. 115 o С, vessels and pipelines operating under pressure of min. 0.7 kg/cm 2 in oil and gas industries. 6.Certificate granting permission to perform industrial safety activities in the Republic of Kazakhstan.
8 Омск (Центральный офис) Белград Москва Staff strength
9 Омск (Центральный офис) Белград Москва Personnel structure as of October 01, 2011 The general labour experience of employees (average value) 19 years Personnel mean age – 37,5 years Labour experience of employees in ONHP (average value) 12 years % % %
10 Company s strategic pool of trained reserve ONHP Professionals Companys pool of trained reserve ONHP Young Professionals Program of vocational adjustment Program School – Higher School – Company ONHP Junior Assistants Companys strategic pool of trained reserve (Schoolchildren, Students) School Higher school Company 10
ONHP Ministry of Education, Omsk region Department of Education, Omsk city Atyrau Institute of Oil and Gas (Republic of Kazakhstan) 6 Higher Schools of Omsk city Marine Engineering Institute (Vladivostok city, Nakhodka city) Belgrade State University (Republic of Serbia) Schools of Omsk city (among them there are 11 sponsored schools) Participants of the Program "School – Higher School – Company" Ministry of Education, (Republic of Serbia) AO "Oil Company KazMunaiGas (Republic of Kazakhstan) 11
Familiarization conducted loop tour around ONHP departments Computerized work station in ONHP department Tutor (ONHP Young Professional) Schoolchildren study activities of ONHP Russian and foreign partners Individual rating of schoolchildren School rating ONHP Certificates for Student's Industrial Practice Job-oriented assignment to Higher Schools for fundamental (engineering) specialties Industrial practice in ONHP 12
Data on Program 2010 Participants Matriculation (2011 school-leavers) 13
Experience in General Design Oil CompanyRefinery Capacity, MTA Site, ha OAO Gazpromneft (Russia)OAO Gazpromneft – Omsk Refinery19,51125 NIS a.d. (Serbia)Pančevo Refinery, Novi Sad Refinery5,7320 Oil Company Alliance (Russia)OAO Khabarovsk Refinery3,090 AO Oil Company KazMunaiGaz (Kazakhstan) TOO Atyrau Refinery5,0242 14
15 Омск (Центральный офис) Белград Астана Москва Стратегия создания и развития филиалов компании направлена на приближение места разработки рабочей документации к месту строительства для сокращения коммуникации в процессе производства строительно-монтажных работ. - существующие на сегодняшний день офисы ОАО «Омскнефтехимпроект» - офисы, открытие которых запланировано в ближайшем будущем ONHP Major Projects Feed Capacity Gazpromneft – Omsk Refinery FCC Naphtha Hydrotreating & Diesel Hydrotreating Complex (General Designer) FCC Naphtha Hydrotreating. Diesel Hydrotreating. Off-site Facilities 1.2 MTA 3 MTA Gazpromneft – Omsk Refinery Off-site Facilities for Light Naphtha Isomerisation Plant (Isomalk-2) (General Designer) Off-site Facilities for Isomerisation Plant 800 TTA Gazpromneft – Omsk Refinery Gasoline Quality Upgrading Complex (General Designer) Continuous Catalytic Reforming Plant. Off-site Facilities 1 MTA Feed Capacity Primorsky Refinery Petrochemical Complex. Terminal 20 MTA OOO RN-Tuapse Refinery Hydrogen Unit (the largest in Russia) LPG Storage and Self-Loading Complex Crude Oil Tank Farm Modernization (3 Spheres + concrete dike with the capacity of 20 000m3) 236 TTA (hydrogen) OAO Komsomolsky Refinery Hydrocracking Complex 1.8 MTA
16 Омск (Центральный офис) Белград Астана Москва ONHP Major Projects Feed Capacity Khabarovsk Refinery Hydroprocess Complex Facilities (General Designer) Off-Site Facilities for Hydrocracking, Hydrotreating Combined Unit 1 MTA 500 TTA Khabarovsk Refinery VT-Visbreaker Complex (General Designer) VT Unit; Visbreaker; Off-Site Facilities. 1.8 MTA 750 TTA Feed Capacity OOO Tobolsk-Neftekhim Broad Fraction of Light Hydrocarbons Processing Complex Expansion (min. 5.8 MTPA) Gas Fractionation Unit – 2. Northern and Southern Bases 3.2 MTA Feed Capacity OAO SurgutNefteGas Gas Processing and Compression Facilities No.1, 2 for associated gas processing and recovery of broad fractions of light hydrocarbons from such gas and dry stripped gas recovery Gas Processing and Compression Facility No.1, 2. Facility Commissioning Year – 2010 4.0 bln.m3 / year
17 Омск (Центральный офис) Белград Астана Москва Стратегия создания и развития филиалов компании направлена на приближение места разработки рабочей документации к месту строительства для сокращения коммуникации в процессе производства строительно-монтажных работ. - существующие на сегодняшний день офисы ОАО «Омскнефтехимпроект» - офисы, открытие которых запланировано в ближайшем будущем ONHP Major Projects Feed Capacity TOO Atyrau Refinery Petrochemical Complex (General Designer) Catalytic Reforming Plant. Aromatics Plant (benzene, toluene, paraxylene). Off-Site Facilities. 1 MTA TOO Atyrau Refinery Deep Conversion Complex (General Designer) 16 Process Units: 1. Fluid Catalytic Cracker 2. Non-Saturated Gas Fractionation Section 3. LPG Desulphurization Unit. 4. Pre-Treatment. Oligomerization Unit. 5. Butene Oligomerization Unit. 6. Polybenzine Hydrogenation. 7. Cat Naphtha Selective Hydrogeneration Unit. 8. LCCN (Light Catalytically Cracked Naphtha) Etherification Unit. 9. Naphtha Hydrotreater. 10. Gasoil Hydrotreater. 11. Sulphur Recovery Unit. 12. Amine Regeneration Unit. 13. Sulphur Recovery and Forming (Granulation) Unit 14. Saturated Gas Fractionation Section 15. Isomerization Unit 16. Hydrogen Production Unit 2,4 MTA 1,2 MTA 1,4 MTA Feed Capacity MHC/DHT Complex at Pančevo Refinery (General Designer) Hydrotreater / Hydrocracker (FEED+DD) Sour Water Stripper Gas Fractionation Unit Modernization Off-Site Facilities LPG Storage 3 MTA
18 Engineering: Sinopec Engineering (China) KBR (USA) Marubeni (Japan) Technology Development: AXENS (France) CB&I Lummus (Czech Republic ) UOP (Great Britain) Foster Wheeler (USA) ONHP has signed agreements with world leading engineering companies such as Sinopec Engineering (China), Kellogg Brown & Root (Great Britain), CB&I (Czech Republic), who are experienced and applying the most modern technical resources and up-to-date software products Cooperation with Foreign Companies
19 Омск (Центральный офис) Белград Астана Москва Стратегия создания и развития филиалов компании направлена на приближение места разработки рабочей документации к месту строительства для сокращения коммуникации в процессе производства строительно-монтажных работ. - существующие на сегодняшний день офисы ОАО «Омскнефтехимпроект» - офисы, открытие которых запланировано в ближайшем будущем Cooperation Experience with foreign engineering companies ONHP develops design in compliance with International and European codes (ASME, API, DIN, ANSI, EN): NIS a.d.: General design development for Oil Refineries in Novi Sad and Pancevo, Republic of Serbia. NIS a.d.: Oil Refinery Modernization Project in Pancevo, Republic of Serbia. OAO "Oil Company KazMunaiGas: General Contract on FEED (project design documents development) and BDEP management for new petrochemical complex with the capacity of 1 MTA (feed) at TOO Atyrau Refinery – in cooperation with AXENS. OAO "Oil Company KazMunaiGas: FEED (project design documents) development for Deep Conversion Complex, which includes 16 process units at TOO Atyrau Refinery in cooperation with AXENS, UOP, Foster Wheeler. OAO "Oil Company KazMunaiGas: Design Engineering of Offsite facilities as well as consulting engineering under detailed design project developed by JGC Corporation at TOO Atyrau Refinery.
20 Техническое оснащение Взаимосвязь программных продуктов на всех стадиях проектирования PreFEEDBasic Engineering Design Packages FEED, Design documentation Detailed Design Documentation ProcurementConstruction, pre- commissioning Operation Method Statements (work production plan) development taking into consideration sales requirements by means of units operation mode change SmartPlant Instrumentaton (Intergraph) SmartPlant Electrical (Intergraph) Detailed Design Documentation on Electrical part PIMS (AspenTech) Orders development and processing procedures, order technical part (requisition), attachment to a contract (purchase order) PIMS (AspenTech) Refinery process diagram improvement based upon linear simulation taking into consideration market researches on product yield maximum increase Aspen Icarus (AspenTech) Decisions economic evaluation SmartPlant P&ID (Intergraph) Process diagrams for processes SmartPlant P&ID (Intergraph) Process diagrams itemization at Project stage SmartPlant 3D (Intergraph), AVEVA PDMS Layout decisions in 3D SmartPlant P&ID (Intergraph) Process diagrams itemization at Detailed Design stage SmartPlant 3D (Intergraph), AVEVA PDMS Aspen Icarus (AspenTech) Economic evaluation itemization SmartPlant Materials (Intergraph) SmartPlant 3D (Intergraph), AVEVA PDMS Physical simulation for all construction and installation nodes, isometrics. Control based upon laser scanner. SmartPlant 3D (Intergraph), AVEVA PDMS Operating production 3D simulation SmartPlant P&ID (Intergraph) Process diagrams for all processes Aspen Icarus (AspenTech) Analysis based upon construction results Aspen Icarus (AspenTech) Analysis based upon operation results Piping classes, equipment interconnection in 3D simulation including equipment tags in accordance with P&ID SmartPlant Foundation (Intergraph) Facility 3D simulation Facility data storage and systematization Detailed Design Documentation on Instrumentation 20 Hardware and Software Software interconnection at all design stages ONHP is applying the most modern equipment, technical resources and up-to-date software products, which allow planning and control implementation of entire project at the earliest stage. That is in accordance with all recent international requirements pertaining to each design stage from Justification of Investments to Operation. 20
Technical resources and software products for project management 21 Software complexes integration allows covering all processes within the refinery Projects planning and control Entire enterprise resources management Document flow management Finance PS Controlling Sales management Human resources management Production management Procurement Project Management. Project management including planning and control. Timesheets. Data acquisition on actual working hours and material expenditures PrimaveraWeb (MyPrimavera). Remote access for internal and external users + additional functions providing visualization at analytical data review Document flow and document archives 3D It allows defining major process and construction blocks, which influence start point of commissioning depending on their readiness state; it also enables to accurately coordinate installation sequence of major equipment and critical construction structures. It allows performing quality control of critical structures and process equipment installation at early installation stage by scanning implemented works and performing stacking on target model. 3-D Design Projects system
22 Организация коммуникаций по проекту Client General Designer Ftp-server Project participants Initial data Design and estimate documentation, including revisions Letters, messages Reports, MOMs Accountancy Initial data Design and estimate documentation, including revisions Letters, messages Reports, MOMs Design and estimate documentation, including revisions Letters, messages Accountancy Initial data Design and estimate documentation, including revisions Letters, messages Reports, MOMs Initial data Letters, messages Reports, MOMs Accountancy Client General DesignerVendorsGeneral contractor Licensors Design companies Contractors Communication procedure defines a specialist responsible for carrying on correspondence and providing coordination with other project participants Communication procedure defines technical resources and access rights of project participants Communication procedure determines project procedures: Letters, MOMs, other documents designation procedure; Addressees and mailing lists; Format of documents to be submitted; Electronic documents arrangement rules (placing onto ftp-server); Project reporting forms; Letters reply and reporting submission deadlines. Communication procedure determines: Letters, MOMs, other documents designation procedure; Forms of accompanying documents (Transmittal); Requirements for naming files of design and estimate documentation, including revisions and considering automatic processing of document packages based upon attached list (Transmittal); Applied code numbers for design and estimate documentation Communication procedure 22
23 ONHP development concept Expansion of ONHP activities geography (including ONHP new branch offices establishment); Expansion of ONHP activities geography (including ONHP new branch offices establishment); Formation of backlog of business, where the share of international business projects shall make min. 80% (currently it makes 64%); Formation of backlog of business, where the share of international business projects shall make min. 80% (currently it makes 64%); Rendering complete package of engineering services; Rendering complete package of engineering services; Increase in scope of work to be performed in petrochemical and chemical industries Increase in scope of work to be performed in petrochemical and chemical industries
24 THANK YOUR FOR YOUR ATTENTION! 19А, Prospect Mira, Omsk, Russia Tel. +7(3812) 28-55-34, Fax +7(3812) 28-55-44. E-mail: firstname.lastname@example.org Web: www.ONHP.ru