Presentation on theme: "ITC Some Aspects of Energy Efficiency and Energy Conservation"— Presentation transcript:
1 ITC Some Aspects of Energy Efficiency and Energy Conservation Krzysztof BadydaINSTITUTE OF HEAT ENGINEERINGWARSAW UNIVERSITY OF TECHNOLOGYSome Aspects of Energy Efficiencyand Energy Conservationin Power Generation Industry(Round Table discussion)Conference on the Future of Energy in Enlarged Europe: Perspectives for R&D Co-operationA contribution within the context of the Weimar TriangleOctober 7- 8th, 2004, Warsaw
3 ITC General information The Warsaw University of Technology (WUT) is the largest academic school of technology in Poland, employing professors. The number of students is , most of them study full-time. There are 17 faculties covering almost all fields of science and technology.The Institute of Heat Engineering is part of the Faculty of Power and Aeronautical Engineering (FPAE - MEiL) of the WUT.Staff of the Institute persons, incl. 30 doctor students, and 25 technical and administration staff.
5 Institute of Heat Engineering: structure ITCInstitute of Heat Engineering: structureManagement: Prof. Janusz LewandowskiProf. Jerzy Banaszek - didactics and researchDr Tomasz Wiśniewski - technical aspects,organisation and financeDivision of Refrigeration, Machines andEquipment for Chemical and Food Industry - Prof. Jerzy SadoDivision of Power Engineering - Prof. Andrzej MillerDivision of Thermodynamics - Prof. Roman DomańskiDivision of Aircraft Engines - Prof. Piotr WolańskiDivision of Pumps,Drivers and Power Stations - Prof. Waldemar Jędral
6 ITC Division of Power Engineering: specialities Objects Scientific fundamentals of machine design and operation.Apparatus and their sets in power engineering.Development of methods for mathematical modelling and simulation of performance under design, off-design and transient conditions.ObjectsUtility and captive power plantsSteam and gas turbinesCombined and cogeneration setsDigital simulators of power plant equipment – turbosets, boilersNew applications of distributed control systemsClean coal and environment protection technologiesHydrogen and fuel cells
7 ITC Division of Power Engineering: partners/customers Transition Technologies (TT) – a company specialised in implementation of new computer technologies in power plant engineeringAlstom Power Poland – steam and gas turbine manufacturerVattenfall – owner of the largest combined heat and power plant in Europe (Siekierki – 620 MWel and 2000 MWth)BOT Group – owner of the largest power plant in Poland (capacity of 12370 MWel)PKN ORLEN – owner of the largest oil refining and petrochemical plant in Poland, and of the largest captive CHP plant in PolandPower plants and combined heat and power plants (utility and captive, including the distributed power sector)
8 ITC Division of Power Engineering: international partners/co-operation National Institute of Advanced Industrial Science and Technology, Tsukuba, JapanSan Diego State University, California, USAKharkov University of Technology, UkraineMoscow Power Engineering Institute (MEI), RussiaUniversity of Western Australia, Perth, AustraliaInternational Industrial Assessment Center DOE, Philadelphia USA (energy audits in industry)
9 ITC Division of Power Engineering: Typical projects in the area of energy saving(realised in co-operation with industry)ITCModernisation of turbines: adapting of flow systems to off-design operating conditionsModernisation of boilers: adapting to off-design operating conditions and/or increase of efficiencyEnergy audits for power and other industrial plants, proposals of production process modernisation or modificationModelling of energy and technology systems, process losses determinationOptimisation of load distribution in combined heat and power plants using automatic model construction (DCS)New applications of distributed control systems in power generation industry
10 at Siekierki Combined Heat and Power Plant ITCEnergy auditat Siekierki Combined Heat and Power PlantSankey diagram of energy flows for part of the Siekierki CHP plant in typical conditions
11 Boiler driving with neural networks in Połaniec Power Plant ITCBoiler driving with neural networks in Połaniec Power PlantPrimary steamCombustiontemperatureTemperaturesand theirdifferencesSecondarysteamPW1...6Concentration L,R COO2NOxOFAWM1...6MW1...6Secondary airTotal airOutlet gasestemperature L,R
12 ITC Optimisation results Reduction of NOx emission by approx. 15-25% Efficiency increased by approx %Elimination of CONumber of flammable parts not increasedEconomic operation of actuatorsSafe switching over (supervision system)Improved system reliability
13 ITC Optimisation of load distribution at a CHP plant B1gasoilB5B3B2B6B7B412.8 MPa0.12 MPa3.4 MPa1.8 MPa0.75 MPaTG1TG2TG3TG4TG5Simplified heat diagram
14 ITC Optimisation results Generated electric power Nel[MW]t [h]t [h]Generated electric powerRelative obtainable fuel savings
15 Hydrogen Turbine Project WE-NET – co-operation with Japan ITCHydrogen Turbine Project WE-NET – co-operation with JapanModified New Rankine Cycle (MNRC)proposal of ITCH2O2H2O2H2O2hc= 84,5%R= 66,4%HHVLHV= 77,2%HPTMPTLPT
16 Pressurised fluidised bed boiler ITCPressurised fluidised bed boilerinstallation diagram
17 Power generation industry in Poland ITCPower generation industry in PolandInstalled capacity: MW.Electricity generation of distributed power generation sector: very low – installed capacity (end of 2002 – excl. industrial power): wind power 31 MW, biogas 42 MW, small water plants 492 MW. Contribution to the energy production: 0.2%.Needed intensive development of electricity sources using renewable energy.Relatively high rate of electricity production combined with heat generation.Combined heat and power plant capacity: domination of large plants.Domination of coal in the energy sector.
18 Cogeneration electricity production rate in Poland from 1985 to 2002 ITCCogeneration electricity production rate in Poland from 1985 to 2002Average for EC („old” 15) in 2000: about 10%.
19 ITC Rate of combined electricity production 2001 (selected „old” and „new” EC members)
20 ITC Domination of coal in the electricity production in Poland Hard coal and lignite: 93% !!
21 Energy efficiency and energy savings: proposals of co-operation ITCEnergy efficiency and energy savings:proposals of co-operationResearch on advanced power systems with use of hydrogen, esp. two-source systemsResearch and analysis of clean coal technologiesAnalysis of new concepts of zero CO2 emission power generation technologiesFuel cell hybrid systems - research and developmentImplementation of mathematical modelling of power installations in collaboration with distributed control systems (DCS)New concept of power plant information system
22 ITC Fuel cell hybrid systems Recently, the interest in investigation on ultra-efficient electricity generation systems is focused on the application of fuel cells. From distributed generation point of view (200 kW to 20 MW), two types of fuel cells are considered: Molten Carbonate Fuel Cell and Solid Oxide Fuel Cell. These types of fuel cells require more complex configuration of power plant cycle for proper operation.The introduction of fuel cell into power plant cycle creates a hybrid system. The research and development of these hybrid systems is a key for future use of this kind of energy sources. The focus of investigations should be laid on design, off-design and dynamic simulations of hybrid systems.
23 Implementation of mathematical modelling of power installations in collaboration with distributed control systems (DCS)ITCThe new abilities for data transfer and recording within the DCS make the implementation of different application software possible. The software co-operating with DCS can also generate information for the system. That makes simulation of operation of controlled installation elements possible.Examples of projects of implementation of mathematical modelling for DCS applications, realised in our Institute: digital simulator of a back-pressure extracting steam turbine, digital simulator of a steam boiler, optimisation of load distribution in captive and utility power plants (combined heat and power), software products supporting operation of power plants .
24 ITC New concept of power plant information system Distributed control systems (DCS) are installed in all major power and industrial plants. The automatic collection of technical data and computer processing ability open and even force new opportunities of process control and maintenance. On the other hand, a new concept of management information system (MIS) organisation in power plants and companies should be done. The new policy on the Polish energy market strongly speeds the consolidation of generators into power concerns up. Therefore, in several enterprises kind of remote management centres will be created. New MISs need to be used for them. A concept of complex utilisation data warehouse and “power portal” (internet type GUI), which seems to be the most suitable for this kind of application, was presented in multiple papers.
25 ITC THANK YOU FOR YOUR KIND ATTENTION ! Krzysztof Badyda INSTITUTE OF HEAT ENGINEERINGWARSAW UNIVERSITY OF TECHNOLOGYTHANK YOUFOR YOUR KIND ATTENTION !Krzysztof Badyda D.Sc., Ph.D. Professor Warsaw University of Technology Institute of Heat Engineering Nowowiejska 25 Str. pl Warszawa tel. (+48-22) , fax. (+48-22)Conference on the Future of Energy in Enlarged Europe: Perspectives for R&D Co-operationA contribution within the context of the Weimar TriangleOctober 7- 8th, 2004, Warsaw