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S C. Natu Sr. Vice President (Power Division) MITCON Consultancy & Engineering Services Ltd.

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Presentation on theme: "S C. Natu Sr. Vice President (Power Division) MITCON Consultancy & Engineering Services Ltd."— Presentation transcript:

1 S C. Natu Sr. Vice President (Power Division) MITCON Consultancy & Engineering Services Ltd.

2 All India potential, 7000 MW (650 sugar mills) Achievements as of September 30, 2012, 2250 MW (200 projects) Under construction, 750 MW (50 projects) Total, 3000 MW (250 projects), 43% penetration Private sector leading in States like UP, Tamil Nadu, Karnataka & Andhra Pradesh

3 Co-operatives leading in Maharashtra & Tamil Nadu Own investment & BOOT models established Conducive CERC / SERC orders, CDM, REC & power trade, the key drivers Results of promotional measures, mainly by MNRE

4 Conventional rankine cycle technology Own / saved bagasse, biomass & coal used as primary fuels, during season & off season of the sugar mills Travel grate type boilers designed for multi-fuel operations High pressure / temperature steam generated and expanded through back pressure or double extraction cum condensing TG set

5 Medium pressure steam at 8 kg/cm2 pressure used for HP heater & process requirements Back pressure steam at 1.5 kg/cm2 pressure used for process requirements & de-aerator Balance steam condensed through the condenser Power generated during season used for cogen plant auxiliaries, sugar / by-product process & balance exported to the grid

6 Power generated during off season used for cogen plant auxiliaries, by-products, colony & balance exported to grid Steam to fuel ratios range from 2.4 kg/kg to 2.65 kg/kg Steam to power ratios range from 5.2 – 5.6 kg/kw during season & 3.6 – 4.0 kg/kw during off season PLF, 55 – 60% during season & 90% during off season

7 Boiler efficiencies, 68-72% on bagasse & 80% on coal TG efficiency of 90% Station heat rates, 3600 – 3800 kcal/kwh Capex, Rs crore / MW for cogen power plant & Rs. 1.0 – 1.5 crore / MW for concurrent sugar factory modernization O&M, 3-5%

8 Main packages Boiler & auxiliaries Turbine, generator & auxiliaries Cooling tower or ACC Fuel & ash handling Electrical distribution / evacuation Water treatment plant Civil works

9 Main packages (contd.) Plant DCS EOT crane AC & ventilation system Air compressor DG set Interface HP / MP / LP steam, cooling water, DM water & compressed air piping Fire fighting

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12 Extra high pressure boiler (87 kg/cm2 pressure & 110 kg/cm2 pressure), commercialized Matching back pressure, single / double extraction cum condensing type TG sets, commercialized Air cooled condensers and RO type water treatment plants for overcoming water quality and availability issues, commercialized

13 Plant DCS, VFDs, ACVFD drives, grid synchronization, etc. technologies, commercialized Extended off season by utilization of cane trash & other biomass materials, getting progressively commercialized Equipment, technology & services available indigenously

14 All India potential, MW from agro waste materials (excluding sugar mills) Potential will explode with energy plantation on waste lands for power generation Achievements as of September 30, 2012, 1250 MW (160 projects) & under construction, 250 MW (20 projects), only 8% penetration Conducive CERC / SERC orders, CDM, REC & power trade, the key drivers Results of promotional measures, mainly by MNRE

15 Conventional rankine cycle technology, similar to bagasse cogen Extra high pressure boiler (67 kg/cm2 pressure & 87 kg/cm2 pressure), commercialized Variety of biomass materials established, although fuel linkage difficult Equipment, technology & services available indigenously Independent biomass power plant models established, yet captive power plants in industries through biomass in experimental stages

16 Continuation of MNRE / MoF fiscal & financial support Rationalization of tariffs, other provisions of ERC orders & adequate hikes due to rise in capital & operating costs Consideration capex for essential sugar mill modernization for tariff determination Demonstration & commercialization of fuel linkage mechanisms & energy plantation models Capacity building & information Dissemination Technology development / demonstration, difficult biomass materials like paddy straw, mustard husk Level playing field for CDM, REC & power trade

17 Engineering / consultancy services Technology transfer & equipment / EPC supply O&M contracts Financing, equity & debt Capacity building Information dissemination

18 Consultancy / engineering company, established in 1982 Central / State Government stakeholders, 59.5% of shares & Private shareholders, 40.5% shares Profit making & IS/ISO 9001:2008 certified company Sugar & Power, infrastructure, energy & carbon, environment, agri business, finance & market research, biotechnology, main consultancy / engineering divisions Latest infrastructure & experienced manpower (totaling to 225, engineering about 100) Offices in Pune, Mumbai, New Delhi, Ahmedabad, Chennai & Nagpur MITCON Consultancy & Engineering Services Ltd.

19 To become a One Stop service provider for decentralized Power Projects on any fuel, from concept to successful commissioning & establish at the National & International Levels MITCON Consultancy & Engineering Services Ltd. Vision

20 Services (Sugar, Power & Ethanol Projects) Pre-investment (Feasibility study, fuel / biomass / cane survey, bankable DPR, loan syndication, lender engineering, approval services, MNRE capital grant & excise duty exemption certificates, project developer interface services, etc. ) Pre-contract Engineering (Basic / detailed design engineering, plant layouts, specifications and drawings, EPC / packaged bid documents, bidding / bid evaluation / recommendations, pre-contract discussions, assistance in signing EPC / package contracts & manpower planning ) MITCON Consultancy & Engineering Services Ltd.

21 Post-contract Engineering / Project Management (Kick start meetings with vendors / EPC contractors, PERT / CPM networks, inspection / expediting, vendor drawling services and approvals, site supervision, monitoring of erection / commissioning, plant stabilization & plant MIS development) Post-commissioning (Witnessing PG tests, trouble shooting, plant MIS, contract to compliance reports, etc. ) MITCON Consultancy & Engineering Services Ltd.

22 Macro Assignments & Training Macro and Policy Studies for biomass, bagasse, natural gas, fossil fuel based industrial captive / cogen power for sugar, distillery & ethanol sectors Organized number of regional / national / international business meets, interaction meets, workshops, seminars, training and skill up-gradation programs MITCON Consultancy & Engineering Services Ltd.

23 Experience National & International experience of two decades, private, public sector & co-operative sector clients Micro level services to over 200 sugar factories, several biomass & fossil fuel based industrial cogen / captive power projects & distilleries / ethanol plants A dedicated team of qualified and experienced in-house staff and associate experts at various offices State-of-the-art engineering design / drawing equipment MITCON Consultancy & Engineering Services Ltd.

24 Experience (contd.) Program partner & lead program partner of MNRE, Govt. of India Macro level assignments and promotional work with IREDA, Winrock International India, USAID, UNDP, financial institutions & banks International exposure & events participation Founder member of World Alliance for Decentralized Energy (WADE) and patron member of Cogeneration Association of India (Cogen India) MITCON Consultancy & Engineering Services Ltd.

25 International Pure Diet Mocambique Limitada, Mozambique Sugar Corporation of Uganda Ltd., Uganda Alliance Tire Co. Ltd., Israel Delta Energy Inc, UK Sindicatum Carbon Capital, Singapore Charter Oak Energy, Renova Engineering PC & Nitash Inc, USA NUCON Energy Corporation, USA Ratnala, Behl & Co., USA Entech Energy Consultants Ltd., UK UNDP-GEF USAID Winrock International India Swiss Development Corporation MITCON Consultancy & Engineering Services Ltd.

26 Coverage Sectoral Power Biomass Sugar Chemical Steel Ethanol Paper Rice Mills Infrastructure Waste Heat Recovery Geographic Maharashtra Tamil Nadu Bihar UP / Uttarakhand Karnataka Andhra Pradesh Goa Gujarat Madhya Pradesh Punjab Rajasthan MITCON Consultancy & Engineering Services Ltd.

27 Coverage Services (End of Pipe, Concept to Commissioning) Pre-investment Engineering Project Management Macro Assignments Events / Training Fuel Types Biomass Bagasse Coal Natural gas Waste heat recovery Size Range 1 MW to 600 MW MITCON Consultancy & Engineering Services Ltd.

28 Micro Level Establishment in private, public, co-operative & other sectors, across India at the national level Fuel assessment / DPRs / TEV studies / appraisals / loan syndication / lender engineering for public, private & co-operative sector clients & banks / FIs Owner Engineering / Consultancy Services for biomass power, bagasse cogen along with concurrent sugar factory modernization / expansion & coal fired power plants MITCON Consultancy & Engineering Services Ltd.

29 Micro Level (contd.) EPC consultancy services for TANGEDCO / Govt. of TN, 12 cogen power plants along with concurrent sugar factory modernization projects (installed capacity 183 MW), in advance stages of construction & expected to commission in Sept – Dec, 2012) EPC consultancy services for HPCL Bio Fuels Ltd., integrated sugar expansion / modernization (3500 TCD), cogen power plants (20 MW) & ethanol plants (60 KLPD) at Lauriya & Sugauli in Bihar MITCON Consultancy & Engineering Services Ltd.

30 Micro Level (contd.) Consultant to Urjankur Trust for Shri Datta SSKL & Shri Tatyasaheb Kore Warana SSKL, DPR preparation & EPC consultancy for concurrent sugar factory modernization projects Appointment as LIE by PNB, 2X600 MW imported coal based power plant of ITPCL at Cuddalore, Tamil Nadu Project developer interface, consultancy & engineering services for BOOT projects for IREL, BPCL & DCM Pre-investment & engineering services for existing / new sugar plants & ethanol plants MITCON Consultancy & Engineering Services Ltd.

31 Micro Level (contd.) Engineering services for first 67 Kg/cm2 pressure bagasse cogen power plant (Mula SSKL, 2006), first 87 Kg/cm2 pressure (YM Krishna SSKL, 2010) & first 110 Kg/cm2 pressure (Shankar SSKL, 2011) in Maharashtra Engineering services for biomass, bagasse, coal based power plants, 412 MW commissioned capacity (31 projects) & 470 MW under erection (18 projects) Approved TEV consultants & lender engineers for large no. of banks & financial institutions MITCON Consultancy & Engineering Services Ltd.

32 Macro Level All India Bagasse Cogen Study for IREDA, New Delhi Program Partner & Lead Program Partner of MNRE Member Secretary, Cogen India & Vice Chairman, WADE Cane Cogen Handbook of USAID / WII (Partner) Assessment, Strategy & Action Plan for Non Sugar Cogen Market Development Initiative for USAID / Nexant Guidelines for Captive Cogen – A handbook for Govt. of Maharashtra, Department of Energy UNDP-GEF-MNRE project, Removal of Barriers to Biomass Power Generation in India Renewable Energy Certificates MITCON Consultancy & Engineering Services Ltd.

33 S. C. Natu Sr. Vice President (Power Division) MITCON Consultancy & Engineering Services Ltd. 1st Floor, Kubera Chambers Shivajinagar, Pune Tel : (020) / 3309, (D), Fax : (020) MITCON Consultancy & Engineering Services Ltd.

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