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Advanced Energy Systems and Heat and Mass Transfer Professor Nikola Stosic (CM308, Ext 8925) Professor Ian K Smith (CM308, Ext 8114) Dr Russel Lockett

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ADVANCED ENERGY SYSTEMS Low-Pollution Combustion Fuel and Combustion Boilers and Furnaces, Renewables Energy Management Calculation examples and problems Coursework

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Low-pollution Combustion: Fuels and Combustion General on fuels and combustion Theoretic relations, Excess of air, Combustion products Callorific value, H-t Diagram, Combustion temperatures Monitoring of combustion Fuel reserves, Environmental impacts

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Low Pollution Combustion Boilers and Furnaces General on furnaces and boilers, Boiler types, balance, Coefficient of utilization Heat-Temperature chart Monitoring of boiler processes, Radiation in furnaces, chambers and channels, Combined heat transfer Zero emission combustion Fuel cells

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Energy Management Plant lifetime costs Fuel switching Storage Systems, thermal and mechanical Building management Industrial refrigeration

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Low-pollution Combustion: Fuels and Combustion General on fuels and combustion Solid fuel, coal, brown coal Liquid fuel, oil, oil derivatives Gaseous fuel, natural gas

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Fuels and Combustion Example 1Example 1 Theoretic relations, Fuel components c - Carbon, h – Hydrogen, S – Sulphur o – Oxigen n – Nitrogen w – Water a - ashes c+h+s+n+o+w=1

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Fuels and Combustion Example 2Example 2 Theoretic relations, Air, Excess of air, Combustion products

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Fuels and Combustion Air, Excess of air

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Fuels and Combustion Combustion products

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Combustion Control, Measured are O 2 and CO 2

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Fuels and Combustion Ostwald triangle and Bunte diagram Example 6

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Combustion Products Specific Heat Example 3 Example 3 Polynomial expression in function of temperature Cp = a + bT + cT 2 Mean specific heat Cp = a b(T+T o ) c(T 2 +TT o +T 2 o ) Mean specific heats for air, N 2,O 2, H 2 O, SO 2, CO 2, CO, NO, OH, H 2 and CH 4

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Compa kJ/kmolK 10 3 b kJ/kmolK c kJ/kmolK 3 M kg/kmol AIR N O H2O SO CO CO NO OH H CH Specific Heat: Table of Coefficients

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Combustion Products Enthalpy H =SV i h i = TSV i c p i =T[V CO2 c p CO2 +V H2O c p H2O +V SO2 c p SO2 + V N2 c p N2 +(l -1) V Air,m c pAir ] kJ/kg where: V CO2 = 1.867c; V H2O = 11.2h w ; V SO2 =0.7 s and V N2 = 0.8 n V Air,m m 3 /kg H-t diagram, Example 4 gives relation between the temperature and enthalpy where excess of air is parameter. From it, either enthalpy, temperature or excess of air can be estimated graphically. Also these can be calculated, Example 5.Example 4Example 5

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Calorific Value H l =34,000 c+120,000(h-o/8)+10,900 s-2500w kJ/kg H u =34,000 c+142,000(h-o/8)+10,900 s kJ/kg

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Incomplete Combustion Complete combustion: C+O 2 ->CO 2 H 2 +1/2O 2 -> H 2 O S+O 2 ->SO 2 Incomplete combustion due to dissociation Formation Heat T 0 =288K Reaction H 0 kJ/kmollnK p0 CO 2 CO+1/2O 2 283, ,010 H 2 O H 2 +1/2O 2 241,710-91,870 H 2 O OH+1/2H 2 284, ,510 NO 1/2N 2 +1/2O 2 90,624-34,925

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Combustion Kinetics aA+bB->cC+dD, w=k C I i w 1 =k 1 C A a C B b w 2 =k 2 C C c C D d w 1 /w 2 = k 1 C A a C B b /k 2 C C c C D d =1 K= k 1 /k 2 = C C c C D d /C A a C B b K p = p C c p D d /p A a p B b d(lnK p )/dT= H/RT 2 =[aT+1/2bT 2 +1/3cT 3 +C1] /RT 2 =[a/T+1/2bT+1/3cT 2 +C1/T] /R lnK p =a lnT/R+bT/2R+cT 2 /6R+C1/RT+C 2 R is universal gas constant, 8314 J/kmol, C 1 and C 2 are constants determined for T 0 Example 7 Example 7

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Combustion: Kinetic: Premixed fuel and air, slow chemical reaction determines the combustion speed Diffusive: Simultaneous mixing and chemical reaction, slow mixing determines the speed Combustion speed: 1/w=1/w m +1/w c Control combustion: distribution of air or fuel

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Steam Boilers Heat apparatus to produce steam or hot water Combustion chamber, furnace Water heater Evaporator Superheater Air preheater

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History: Early 1800 quality fuel, low efficiency low capacity and low steam pressure 1900 the same principles as today 1930 the same technology as today, Forging and welding Today, 2000 MW, 130 m high, big plant

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Associate topics in: Combustion: flow and chemical reaction Heat transfer: radiation and convection Fluid dynamics, turbulent flow Structure and strength of materials Process control: combustion, water feed, steam temperature

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Q - heat into boiler, kW (MW) Q 1 - energy used in the boiler, kW D - boiler production of steam, kg/s (t/h) B - consumption of fuel, kg/s H l - fuel calorific value, kJ/kg h s - enthalpy of superheated steam, kJ/kg h s - enthalpy of feed water, kJ/kg b – boiler efficiency Mass and energy balance of a steam boiler Q=BH l Q 1 =D(h s -h s )=Q b =BH l b B=D(h s -h s )/(H l b ) b = Q 1 /Q

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Q - heat into boiler, kW (MW) Q 1 - energy used in the boiler, kW Loses Efficiency coefficient of a steam boiler b = Q 1 /Q=1- u i Gasification loses u 1 -u 3 because of unburned fuel u 1 - drop through grid u 2 - unburned in flying ashes u 3 - unburned in laying ashes Furnace loses u 1 -u 6 because combustion products did not receive heat u 4 - chemically unburned u 5 - heat lost through carbonization u 6 - heat lost with laying ashes Boiler loses u 1 -u 8 because water did not receive heat u 7 - loss with the combustion products u 8 - external cooling

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Heat exchanged mainly by radiation Q e - heat exchanged in the evaporator, kW H F0 – theoretical enthalpy in the furnace, kJ/kg H F2 – enthalpy of CP at the end of the furnace, kJ/kg h - enthalpy of saturated steam at boiler pressure, kJ/kg h - enthalpy of water at boiler pressure, kJ/kg Mass and energy balance of an evaporator (furnace) Q e =D(h –h)=B(H F0 –H F2 ), kW

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Heat Transfer in Furnaces Dominated by radiation Example 10

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Heat exchanged mainly by convection Q s - heat exchanged in the superheater, kW k s - heat transfer coefficient in the superheater, kW/m 2 K h 1 - convection heat transfer coefficient for combustion products, kW/m 2 K h 2 - convection heat transfer coefficient for steam, kW/m 2 K - conduction heat transfer for the pipe, kW/mK – pipe and fouling thickness, m t log, t h, t l – logarithmic and higher and lower temperature differences Mass and energy balance of a superheater Q s =D(h s -h )=B(H F2 –H g1 )=A s k s t log, kW 1/k s =1/h /h 2 t log =( t h - t l )/ln t h / t l

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Heat exchanged mainly by convection Q a - heat exchanged in the water heater, kW k a - heat transfer coefficient in the water heater, kW/m 2 K h 1 - convection heat transfer coefficient for combustion products, kW/m 2 K h 2 - convection heat transfer coefficient for steam, kW/m 2 K - conduction heat transfer for the pipe, kW/mK – pipe and fouling thickness, m t log – logarithmic temperature difference Mass and energy balance of a water heater Q a =D(h-h a )=B(H g1 –H g2 )=A a k a t log, kW 1/k a =1/h /h 2 Q 1 =D(h s -h s )= D(h s -h )+D(h –h)+ D(h-h a )

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Heat exchanged mainly by convection Q z - heat exchanged in the air preheater, kW k z - heat transfer coefficient in the air preheater, kW/m 2 K h 1 - convection heat transfer coefficient for combustion products, kW/m 2 K h 2 - convection heat transfer coefficient for steam, kW/m 2 K - conduction heat transfer for the pipe, kW/mK – pipe and fouling thickness, m t log – logarithmic temperature difference Mass and energy balance of an air preheater Q z =B(H L -H l )=B(H g1 –H g2 )=A z k z t log, kW 1/k z =1/h /h 2

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Q-t (Lentz) Diagram Gives a graphical presentation of heat transfer in a steam boiler Abscissa: Temperature Ordinate: Heat transferred A k a =Q/ t Area in the Q:1/ t diagram represents a measure of a heat transfer efficiency Example 8

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Low-Polluting Combustion Particles, CO, SO 2, C m H n, NO x Staged Combustion Fluidized Bed Gasification Fuel Cells Zero Pollution Reduce CO 2 means to increase user efficiency, Cogeneration

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Staged Combustion Initially rich mixture, shortage of air or Recirculation Low combustion temperature, heat transfer Later add air, still low temperature Low temperature for formation of SO 2 and NO x Add limestone, helps retention of SO 2

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Fluidized Bed Air velocity: Stationary layer, Fluidized bed, Particle flight Good mixing, no excess of air Good heat transfer, low combustion temperature Nice concept, but Intensive pipe abrasion Pressurized fluidized bed, no success

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Gasification Rich mixture, lack of air Low combustion temperature, no formation of SO 2 and NO x CP used in gas turbine Nice concept, but Particle removal still a problem, no success

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Fuel Cells Direct conversion of chemical into electrical energy, efficient if temperatures are low and pressures are high Hydrogen or hydrocarbons Nice concept, but Low efficiency of electrical to mechanical conversion Fuel storage problems

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Zero Pollution Combustion of hydrocarbons in pure oxigen Condensation of water vapour, CO 2 used as by-product in extraction of mineral oil Nice concept, but acheating technology, CO 2 returned to environment

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Renewables: Hydro energy and Nuclear energy Hydro a real potential, but expensive and irreversible Nuclear, the only long-term choice, since fission material is not in demand any more, still expensive

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Renewables: Wind energy, solar energy, wave energy, biomass, biogas Large and ugly units stealing from environment Very expensive, need a buy-product Usually extremely favourable legislation

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Rational use of existing power sources Fuel switching, accumulation, investment/operational cost trade-off Topping and bottoming cycles, cogeneration Passive solar, appropriate architecture, energy management, heat and cool at the same time

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