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Testing Room Profile To be Automotive Control Cable Testing Lab at international Level. 1.

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Presentation on theme: "Testing Room Profile To be Automotive Control Cable Testing Lab at international Level. 1."— Presentation transcript:

1 Testing Room Profile To be Automotive Control Cable Testing Lab at international Level. 1

2 TSC Organization Chart Managing Director Mr. Sarit Patanatmarueng General Manager (Acting) Mr. Sarit Patanatmarueng Senior General Manager Mr. Katsuyoshi Ogaki Factory General Manager Mr. Nuntavee (Acting) Office Manager Ms. Sirina Patanatmarueng Production Engineering Engineering Testing Room Quality Assurance Quality Engineering Part Inspection Marketing Purchasing Sourcing Accounting & Finance Human Resources Management Electronic Data Processing General Affairs QMR & EMR Business Development Compliance & Investor Relation Factory Manager Mr. Suthon Automobile Motorcycle Window Regulator Support Maintenance Quality Control Training and Development Safety, Health & Environment 2

3 Testing Room Organization Chart 3

4 Testing Room Direction Vision To be Automotive control cable testing lab at international level. Mission To increase the efficiency in testing and calibration. Improve employees proficiency in applying knowledge and new technology. Maintain and improve standard to meet international level at all times Quality Policy To achieve highest accuracy in Testing and calibration and maintain safety at International Standard. 4

5 Hi-Lex Group Worldwide Network MEXICO Hi-Lex Mexicana BRAZIL Hi-Lex Do Brazil USA Hi-Lex America Hi-Lex Controls Hi-Lex Automotive Centre UK Hi-Lex Cable System HUNGARY Hi-Lex Hungary CHINA Chongqing TSK Cable Chongqing TSK Parts Guangzhou TSK Cable Yantai TSK System JAPAN Hi-Lex Corp. KOREA Daedong Hi-Lex Daedong System TSK Korea INDIA Hi-Lex India THAILAND Thai Steel Cable PCL MALAYSIA Armstrong Cycle Parts VIETNAM Hi-Lex Vietnam INDONESIA Hi-Lex Indonesia Hi-Lex Parts Indonesia 29 Factories in 13 Countries 7 Engineering Centers in 5 Countries Cable Design W/R Design 5

6 Testing Room Facility Total area : 80,185 sq.m. TR area : 1,256 sq.m. Office : 192 sq.m. Equipment & : 552 sq.m. Test area Future expansion : 512 sq.m. 6

7 Layout of Testing Room 7

8 Market Share by Product 8

9 Control Cable for Automobile Parking Brake Cable Accelerator Hood release Fuel lid opener Transmission Engine stop 9

10 Window Regulator X– arm types Cable type 1 Cable type 2 Cable type 4 (JAZZ) Cable type 5 (City08) 10

11 ACCORD CR-V CIVIC CITY JAZZ 11

12 CHEVROLET COLORADO CHEVROLET CAPTIVA 12 ISUZU D-MAX (CAB 4) ISUZU MU-7

13 NAVARA TEANA 13 NEW FORD RANGER DEMIO

14 LANCER CEDIA SPACEWAGON 14 VIOSVIGO

15 CLICK AIR BLADE 15 BOSS ZX 130

16 FINO MIO 16 STEP HAYATE

17 Testing Capacity Manager 1 person Supervisor 1 person Testing staff 5 persons Calibration staff 2 persons Admin 1 person Testing Team Bench frame 33 sets Load cell 12 sets Displacement gauge 7 sets Data locker 2 set CMM arm 1 set Robo Cylinder 1 set Air cylinder 58 set Testing Equipment Performance & Durability test 20 part no./M. Salt spray test 48 part number / M. Ozone test 15 part number / M. Heat resistance test 72 part no./ M. Cold resistance test 72 part no. / M. Thermal shock test 2 part no. / time Steam test 1 part / time Complex corrosion test 10 part no. / time Testing Capacity 17

18 Test Function TestingRoom VA&VE Testing Room team : 10 persons 18 Cable Component Calibration Warranty Localize

19 Testing in

20 Calibration Growth 20 pcs

21 Testing FacilitiesItem Test /Instrument Master instrument Qty1 Salt spray test Salt spray M/C 2 units 2 Heat resistance test Heat resistance M/C 1 unit 3 Cold resistance test Environment M/C 1 unit 4 Ozone test Ozone M/C 1 unit 5 Steam test Steam box M/C 1 unit 6 Thermal shock test Thermal shock M/C 1 unit 7 Thermal cycle test Hot & cold generator 1 units 8 No load friction Load cell & stroke sensor 22 units 9 Load efficiency Load cell & stroke sensor 22 units 21

22 Testing FacilitiesItem Test /Instrument Master instrument Qty10 Stroke loss Load cell & stroke sensor 22 units 11Backlash Load cell & stroke sensor 22 units 12 Permanent Elongation Load cell & stroke sensor 22 units 13 Stick slip Load cell & stroke sensor 22 units 14 Elastic deformation Load cell & stroke sensor 22 units 15 Creep test Load cell & stroke sensor 22 units 16 Durability test Bench & equipment set 22 units 17 Vibration test Vibration M/C 1 units 18 Breaking & Twist test Breaking M/C 1 unit 22

23 Testing FacilitiesItem Test /Instrument Master instrument Qty28SOC,ELV EDX- Fluorescence Spectrometer 1 unit 29 Corrosion test Combine Cyclic Tester 1 unit 30 Oscillation test Oscillation M/C 2 Units Frequency range : 1 ~ 5 Hz. Amplitude : 1 ~ 200 mm. Oscillation M/C ( PKB cable ) Oscillation M/C ( AT / MT control ) Frequency range : 1 ~ 3 Hz. Oscillation : To top & down + 15 mm. To front & Rear + 10 mm. To front & Rear + 10 mm. To right & left + 10 mm. To right & left + 10 mm. 23

24 Testing Capability CableCapabilityRemainRemark 1.Parking Brake100%- 2.Trans shift assy100%- 3.Fuel filler release100%- 4.Hood release100%- 5.Door lock100% - 6.Tailgate80%20% Outsource test. (weather test) TSC lab capability96.67%3.33% 24


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