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PROFINET in Automotive Industry. 2 Introduction …. What is the difference between Ethernet, TCP/IP & Modbus TCP /Other Ethernet based protocols.

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Presentation on theme: "PROFINET in Automotive Industry. 2 Introduction …. What is the difference between Ethernet, TCP/IP & Modbus TCP /Other Ethernet based protocols."— Presentation transcript:

1 PROFINET in Automotive Industry

2 2 Introduction …. What is the difference between Ethernet, TCP/IP & Modbus TCP /Other Ethernet based protocols

3 Migration PN in Automotive Benefits PROFINET IOPROFINET IO PROFINET

4 4 PROFINET – This is my way User requirements Innovative machines and plants concepts Low costs and optimal use of resources Higher productivity with excellent manufacturing quality PROFINET Network-Standard Ethernet High Transmission rate Wireless Flexible topologies Fieldbus standard PROFIBUS High-speed IO communication Safety Diagnostics

5 5 PROFINET is the open Industrial Ethernet Standard for Automation of PI PROFINET covers all requirements of Automation Technology PROFINET – the key functions Performance: Automation in Real-Time Safety: safety-oriented communication with PROFIsafe Diagnostics: high plant availability through fast commissioning and efficient error search Investment protection: seamless integration of fieldbus systems What is PROFINET ?

6 6 PROFINET benefits: more Flexibility, Efficiency, Performance More efficiency High performance Maximum flexibility ensures optimal use of your resources. boosts your productivity. enables tailor-made plant concepts. PROFINET This is my way

7 7 Presentation of benefits More flexibility with PROFINET Industrial Wireless LAN Flexible topologies Safety Open standard Web tools Expandability Maximum flexibilityenables tailor-made plant concepts.

8 8 Internet Example: Network topology as combination of line, star, tree, ring Line, star, tree and ring topology possiblePROFINET

9 9 S7 317F-PN S7 319F-PN + I/O Scalance X208 PC Touch PROFINET PROFIsafe Salance W IWLAN RCoax Cable Segment SINAMICS G120D ET 200S PLC Geared Motors PROFINET PROFIsafe Barcode Reader BCR Control and Feeder Cabinet WLAN Antenna Monorail-Overhead Conveyor in Final Assembly with vertical adjustment

10 10 I-WLAN technology with leaky-coax cables Example : Volkswagen commercial vehicles Cut costs Increases plant availability due to wear-free data transmission PROFINET I-WLAN

11 11 Presentation of benefits More efficiency with PROFINET One cable for all purposes Device/network diagnostics Energy efficiency Easy cabling Fast device replacement Ruggedness/stability More efficiencyensures optimal use of your resources.

12 12 RFID PLC I/Os Scada HMI Cell 1Cell 2Cell 3 Robots Drives Switch Plant Extension IP20 HMI Typical layout of an Industrial Network Clustering of independent cells / functional groups Interconnectivity between different machines/lines Consideration of migration and plant extensions PROFINET enables

13 13 Web/TCP/IP Diagnostics IWLAN HMIPG/PC PLC Field device Drive Motion Control Access- Point PG/PC Field device Plant-wide Engineering and Diagnostics Ethernet & PROFINET : one network for all your tasks

14 PROFINET 14 I/O Wireless Real-time IO Controller Machine-to-Machine Integration Motion Control Drives Office Network Controller Vertical Integration Firewall Security Integrates Other Busses Allen-Bradley XX55 CE DeviceNet Proxy Safety OPC Switch Controller I/O Proxy PROFIBUS PA PROFIBUS DP Wireless Discrete Sensors WSAN Gateway AS-interface HMI OPC

15 PROFINET in Greenfield project 15 I/O Wireless Real-time IO Controller Machine-to-Machine Integration Motion Control Drives Office Network Controller Vertical Integration Firewall Security Integrates Other Busses Allen-Bradley XX55 CE DeviceNet Proxy Safety OPC Switch Controller I/O Proxy PROFIBUS PA PROFIBUS DP Wireless Discrete Sensors WSAN Gateway AS-interface HMI OPC

16 PROFINET is… The all-encompassing network for Industrial Automation Real-time IO Machine-to-Machine Integration Motion Control Vertical Integration Safety Security Integrates existing buses Energy Savings 16 Interbus Integration PROFIBUS Integration Fieldbus Integration I PROFIB US Interbus Fieldbus Integration II AS-i DeviceNet MES WLAN Process Automation Distributed Automation Network Installation & Network Management Test + Certification Remote IOReal-time Communi-cation Data Security Train Application Safety Motion Control WEB Integration Data Security Application profiles Encoder Ident system LVSG

17 PROFINET PROFINET is a fieldbus (and much more) Open, international standard (IEC 61158) Physical layer: Industrial Ethernet 1440 bytes at 100Mbit/s, full-duplex Physical layer 7 Application layer 6 Presentation layer 5 Session layer 4 Transport layer 3 Network layer 2 Data link layer ISO/OSI Model HTTPPROFINETPOP3SMTP IP Ethernet Ethernet Model TCP / UDP HTTP = HyperText Transfer Protocol SNMP = Simple Network Management Protocol TCP = Transmission Control Protocol UDP = User Datagram Protocol IP= Internet Protocol RT

18 Industrial Ethernet Coexistence One infrastructure, multiple protocols PROFINET Modbus/TCP EtherNet/IP* Web servers/browsers VOIP Vision 18 VOIP = Voice Over IP HTTPPROFINETPOP3SMTP IP Ethernet TCP / UDP RT *EtherNet/IP multicasting must be controlled via IGMP snooping in order to coexist

19 llThing sPROF INET.c om 4 steps to determinism 19 Configuration Real-time High Speed IO TCP/IP Layer 2 (RT) BandwidthReservation(IRT) Cycle 1 IRT channel Standard channel Deterministic Behavior Motion Control Scheduling(IRT) Device z Device y Controller Switch Port1 Port2Port1 Port2Port4Port1 Device x PROFINET HTTP SNMP … IP Ethernet TCP/UDP Standard data 1 1 TCP/IP Real-time 2 2 RT Isochr. Real-time 3 3 RT/ IRT

20 Add PROFINET IO device 20 Hirschmann Wireless Access Point (WAP) Sick IO-Link Proximity sensor Siemens Safety Controller Siemens ET200S IO, IO-Link Master, PROFIsafe Turck IP67 IO WAGO IO Power Supply Siemens Switch Illuminated Push Buttons Phoenix Contact IO HMS Proxy HMI Turck IP67 IO

21 21 PROFINET technologies in products HMIs S7-300 S7-400 S7-mEC Panel PC 477B ET 200S CPU ET 200M ET 200S ET 200pro Box PC Microbox WinAC Panel PCs Panels Multi Panels Mobile Panels ET 200 pro CPU ET 200ecoPN Network compo- nents PLC I/O S SINAMICS G120 SINAMICS S120 SINAMICS G130 / G150 /S150 / GM150 / GL150 SM150 Scalance W Gateway AS-Interface Gateway PROFIBUS Scalance X Scalance S

22 22 IMS Research: Industrial Ethernet

23 23 Presentation of benefits More Performance with PROFINET Speed High precision Large quantity structures High transmission rate Media redundancy Fast start-up High performance boosts your productivity

24 24 Tool 2 Tool 3 Tool 1 Robot Controller Robot PROFINET Docking system Distributed I/O Application Controller Main Control Unique features of PROFINET Fast Start-up for tool changing on robots The solution for tool start-up in less than 500 ms PROFINET Fast StartUp

25 25 Safety PLC Safety I/O PROFIsafe PROFINET IRT in the Press Shop Example : Chery Wuhu, China

26 Migration PN in Automotive Benefits PROFINET IOPROFINET IO PROFINET IO

27 27 Integrated Safety with PROFIsafe Wired Communication with PROFINET Distributed I/O with ET200 in IP20 & IP65 Plant Visualization with HMI Panel PC and WinCC flexible or WinCC Plant control with SIMATIC PLCs S7 319F-3 PN/DP Identification with RFID RF300 on skid or RF600 on body Configurable Push Button Panels SINAMICS G120D Robot Controller Robot Robot Controller Lift conveyorRobot Cell n Conveyor Typical Automation Concept for a paint cell

28 28 Le pupitre dexploitation SCUBE Example: Body Shop Renaults SCUBE Standard for Automation

29 29 level 1 level 2 level 0 Automation technology and products the basis for Renaults Automation standard

30 30 Robot Controller PC CP 1616 IP 65/66/67 Robot tools ET200eco Scalance Switch X208/216 PLC 317/319F-PN/DP IP 65/66/67 ET200eco IP20 Servo, SINAMICS S120 with PROFIsafe IP20 / IP65 FU, SINAMICS G120/G120D With or without PROFIsafe IP20 I/Os, ET200S Standard and Safety mixable Motor starter and FC IP67 I/Os, ET200 pro Standard and Safety mixable Motor starter and FC PC 677 OEM with Keys and Touch WinCC RT IP20 I/Os, ET200M Standard modules IP67 I/Os, ET200 pro Standard and Safety mixable ET200S Automation Architecture Body Shop Example : Ford Project B256 – Chennai / India

31 31 All from a single source Integrated bus architecture No expensive proprietary optical interfaces used High data transmission rate Transmission of safety-related signals Operator panel PC F-PN ET 200S 24V S 612 X 208 PFC Hall network CAT 7 UV1 ET 200S Emergency stop Protective circuits R01 R02 Terminal for PG STEP 7 V5.3 S7 Graph V5.3 WinCC flexible 2005 ProAgent 2005 Distributed Safety V5.4 ET 200S Light arrays, terminals, acknowledgements etc. UV2 PROFISAFE on PROFINET Turning gear RCoax cable SCALANCE W ET 200S FU CAT 5 Turning Gear in the Body Shop with PROFINET and PROFIsafe

32 32 Emergency-off Protective circuit Protective circuit Emergency stop / Protective circuit PC 677 E2 locking / Emergency stop S7 319F-PN Switch X208 ET 200S Rotary drum 24V Access Acknowl. Access Acknowl. Control console Security module Connection for programming device Emergency stop / Protective circuit Emergency stop / Protective circuit Emergency-off / Protective circuit ET 200S with FU ET 200S Robot Leaky-wave cableAntenna Scalance W Emergency-off CP1616 ET 200S Hall network PROFIsafe on Profinet CP1616 Automation Architecture based on PROFINET Example: AUDI R8 in Neckersulm

33 33 PROFINET in the Body Shop Example: BMW

34 34 PROFINET in the Body Shop Example: Audi R8

35 35 Chery, Press, Wuhu, China Dongfeng-Yueda-KIA, Yancheng, China Beijing-Hyundai, Beijing, China KIA, Green field, Zilina, Slovakia Hyundai, Green field, Nosovice Czech Ford, Body Shop, Australia Ford, Paint, Turkey Ford, Body, Chennai (India) Ford, Assembly, Saarlouis Chrysler, Body, Toledo (USA) GM/Opel, Body, Antwerpen GM/Opel, Powertrain, Bochum GM/Opel, Paint, Ruesselsheim Toyota, Body, Japan, USA, Kanada Toyota, Press, USA, Kanada … Nissan, Paint, Spain Volvo, Paint, Sweden Renault, Body, Batilly, France PSA, Body, Rennes, France Tata Motors, Body, Uttancha, India BMW, Assembly, Munich, Germany BMW, Paint, Regensburg, Germany BMW, Body Leipzig, Germany Daimler, Paint, Sindelfingen, Germany Daimler, Body, Rastatt, Germany Audi, Paint, Neckarsulm, Germany VW, Body, Mosel, Germany VW, Body/Assembly, Uitenhage, South Africa VW, Press/Logistics, Wolfsburg, Germany VW, AssemblyLogistics, Hanover, Germany … Profinet applications many years of experience in Automotive

36 Migration PN in Automotive Benefits PROFINET IOPROFINET IO PROFINET IO

37 37 PROFIBUS or PROFINET ? PROFIBUS or PROFINET ? Good reasons for a change Significant performance gains with PROFINET PROFINET – the combination of the advantages of PROFIBUS and the diverse options of Ethernet

38 38 Seamless integration PROFIBUS and PROFINET Example : Dong Feng Yue Da KIA, Yan Cheng, China

39 39 PROFINET technologies in products HMIs S7-300 S7-400 S7-mEC Panel PC 477B ET 200S CPU ET 200M ET 200S ET 200pro Box PC Microbox WinAC Panel PCs Panels Multi Panels Mobile Panels ET 200 pro CPU ET 200ecoPN Network compo- nents PLC I/O S SINAMICS G120 SINAMICS S120 SINAMICS G130 / G150 /S150 / GM150 / GL150 SM150 Scalance W Gateway AS-Interface Gateway PROFIBUS Scalance X Scalance S

40 40 IMS Research: Industrial Ethernet

41 41 PROFIenergy Profile PROFINE T DC 24V HMI PLC Remote IODrivesRobots AC 400V Switches

42 42 Competitive edge with PROFIenergy Energy consumption without PROFIenergy Reduced energy consumption with PROFIenergy Energy saving of up to 80 per cent during shutdowns!

43 Dileep Miskin Secretary - IPA Phone: Cellular: PROFINET IOPROFINET IO Thank you for your attention


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