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PROFINET in Automotive Industry

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Presentation on theme: "PROFINET in Automotive Industry"— Presentation transcript:

1 PROFINET in Automotive Industry

2 Introduction …. What is the difference between Ethernet , TCP/IP & Modbus TCP /Other Ethernet based protocols

3 PROFINET PROFINET IO Benefits PN in Automotive Migration

4 “PROFINET – This is my way”
User requirements Innovative machines and plants concepts Low costs and optimal use of resources Higher productivity with excellent manufacturing quality PROFINET Network-Standard Ethernet High Transmission rate Wireless Flexible topologies Fieldbus standard PROFIBUS High-speed IO communication Safety Diagnostics

5 What is PROFINET ? PROFINET is the open Industrial Ethernet
Standard for Automation of PI PROFINET covers all requirements of Automation Technology PROFINET – the key functions Performance: Automation in Real-Time Safety: safety-oriented communication with PROFIsafe Diagnostics: high plant availability through fast commissioning and efficient error search Investment protection: seamless integration of fieldbus systems

6 PROFINET benefits: more Flexibility, Efficiency, Performance
Maximum flexibility enables tailor-made plant concepts. More efficiency ensures optimal use of your resources. “PROFINET This is my way” High performance boosts your productivity.

7 Presentation of benefits More flexibility with PROFINET
Maximum flexibility enables tailor-made plant concepts. Industrial Wireless LAN Flexible topologies Safety Open standard Web tools Expandability

8 Example: Network topology as combination of line, star, tree, ring
Internet PROFINET Line, star, tree and ring topology possible

9 Monorail-Overhead Conveyor in Final Assembly with vertical adjustment
Control and Feeder Cabinet Scalance X208 S7 319F-PN + I/O S7 317F-PN Salance W PC 677 15“ Touch PROFINET PROFIsafe IWLAN RCoax Cable Segment Barcode Reader BCR SINAMICS G120D WLAN Antenna ET 200S PLC PROFINET PROFIsafe Geared Motors

10 I-WLAN technology with leaky-coax cables Example : Volkswagen commercial vehicles
PROFINET I-WLAN Cut costs Increases plant availability due to wear-free data transmission

11 Presentation of benefits More efficiency with PROFINET
ensures optimal use of your resources. One cable for all purposes Device/network diagnostics Energy efficiency Easy cabling Fast device replacement Ruggedness/stability

12 Typical layout of an Industrial Network
Cell 1 Scada Cell 2 Cell 3 PLC HMI Switch IP20 Robots RFID I/Os Plant Extension HMI Drives PROFINET enables Clustering of independent cells / functional groups Interconnectivity between different machines/lines Consideration of migration and plant extensions

13 Plant-wide Engineering and Diagnostics Ethernet & PROFINET : one network for all your tasks
IWLAN PG/PC PLC PG/PC HMI PG/PC Diagnostics Motion Control Drive Field device Web/TCP/IP PG/PC Access- Point Field device

14 PROFINET Machine-to-Machine Vertical Integration Integration
Office Network Controller OPC Real-time IO Controller I/O Controller Motion Control I/O Wireless Firewall Switch Allen-Bradley XX55 CE DeviceNet Proxy Proxy Drives HMI Security OPC Integrates Other Busses Safety WSAN Gateway PROFIBUS DP AS-interface PROFIBUS PA Wireless Discrete Sensors

15 PROFINET in Greenfield project
Machine-to-Machine Integration Vertical Integration Office Network Controller OPC Real-time IO Controller I/O Controller Motion Control I/O Wireless Firewall Switch Allen-Bradley XX55 CE DeviceNet Proxy Proxy Drives HMI Security OPC Integrates Other Busses Safety WSAN Gateway PROFIBUS DP AS-interface PROFIBUS PA Wireless Discrete Sensors

16 The all-encompassing network for Industrial Automation
PROFINET is… The all-encompassing network for Industrial Automation Real-time IO Machine-to-Machine Integration Motion Control Vertical Integration Safety Security Integrates existing buses Energy Savings Interbus Integration PROFIBUS Integration Fieldbus Integration I PROFIBUS Interbus Fieldbus Integration II AS-i DeviceNet MES WLAN Process Automation Distributed Automation Network Installation & Network Management Test + Certification Remote IO Communi-cation Real-time Security Data Train Application Safety Motion Control WEB Integration Application profiles Encoder Ident system LVSG

17 PROFINET is a fieldbus (and much more)
Open, international standard (IEC 61158) Physical layer: Industrial Ethernet 1440 bytes at 100Mbit/s, full-duplex Industrial Ethernet includes wired, wireless, FO Just like PROFIBUS, PROFINET uses layers 1, 2, and 7 for real-time. ISO/OSI Model Ethernet Model 7 Application layer HTTP PROFINET POP3 SMTP 6 Presentation layer TCP / UDP RT 5 Session layer IP 4 Transport layer Ethernet 3 Network layer 2 Data link layer 1 Physical layer HTTP = HyperText Transfer Protocol SNMP = Simple Network Management Protocol TCP = Transmission Control Protocol UDP = User Datagram Protocol IP= Internet Protocol 17

18 Industrial Ethernet Coexistence
One infrastructure, multiple protocols PROFINET Modbus/TCP EtherNet/IP* Web servers/browsers VOIP Vision HTTP PROFINET POP3 SMTP TCP / UDP RT IP Ethernet *EtherNet/IP multicasting must be controlled via IGMP snooping in order to coexist VOIP = Voice Over IP

19 Deterministic Behavior
4 steps to determinism 19 Device z Device y Controller Switch Port1 Port2 Port4 Device x Deterministic Behavior Motion Control Scheduling (IRT) High Speed IO Bandwidth Reservation (IRT) Cycle 1 IRT channel Standard channel Real-time Layer 2 (RT) PROFINET HTTP SNMP … IP Ethernet TCP/UDP Standard data 1 TCP/IP Real-time 2 RT Isochr. Real-time 3 RT/ IRT Configuration TCP/IP

20 Add PROFINET IO device Siemens Switch Hirschmann Wireless Access Point
(WAP) HMI Siemens Safety Controller Turck IP67 IO Siemens ET200S IO, IO-Link Master, PROFIsafe HMS Proxy Illuminated Push Buttons Phoenix Contact IO Sick IO-Link Proximity sensor WAGO IO Power Supply Turck IP67 IO

21 PROFINET technologies in products
HMIs S7-300 S7-400 S7-mEC Panel PC 477B ET 200S CPU ET 200M ET 200S ET 200pro Box PC Microbox WinAC Panel PCs Panels Multi Panels Mobile Panels ET 200 pro CPU ET 200ecoPN Network compo- nents PLC I/O S7-1200 SINAMICS G120 SINAMICS S120 SINAMICS G130 / G150 /S150 / GM150 / GL150 SM150 Scalance W Gateway AS-Interface Gateway PROFIBUS Scalance X Scalance S 21

22 IMS Research: Industrial Ethernet

23 Presentation of benefits More Performance with PROFINET
High performance boosts your productivity Speed High precision Large quantity structures High transmission rate Media redundancy Fast start-up

24 Application Controller
Unique features of PROFINET Fast Start-up for tool changing on robots Tool 1 Main Control Application Controller Docking system Tool 2 Tool 3 Robot PROFINET Distributed I/O Robot Controller PROFINET Fast StartUp The solution for tool start-up in less than 500 ms

25 PROFINET IRT in the Press Shop Example : Chery Wuhu, China
Safety PLC Safety I/O PROFIsafe

26 PROFINET IO PROFINET IO Benefits PN in Automotive Migration

27 Typical Automation Concept for a paint cell
Plant control with SIMATIC PLCs S7 319F-3 PN/DP Robot Controller Wired Communication with PROFINET Distributed I/O with ET200 in IP20 & IP65 Integrated Safety with PROFIsafe Robot Plant Visualization with HMI Panel PC and WinCC flexible or WinCC Identification with RFID RF300 on skid or RF600 on body SINAMICS G120D Robot Controller Configurable Push Button Panels Lift conveyor Robot Cell n Conveyor

28 Example: Body Shop Renaults’ SCUBE Standard for Automation
Le pupitre d’exploitation SCUBE

29 Robots KUKA et autres équipements
Automation technology and products the basis for Renault‘s Automation standard Switch Usine level 2 level 1 level 0 MOP Ethernet Pilot Antivirus Teleservice Autre… Supervision SMP99 IHMP + Safegaurd Liaisons série… 6 x Traversées de cloison RJ45 / M12 E/S IP 67 Identification E/S IP 20 Profibus Proxy Robots KUKA et autres équipements Profinet Coupleur PN/PN Variateur Pupitres de Zone (x 3) Working in Zone Robot Robots PN CPU PC 627 PN CP Scalance X216 Distr. IO On Profinet Working Decentralize API n+1 level 2 level 1 level 0

30 IP20 I/Os, ET200M Standard modules
Automation Architecture Body Shop Example : Ford Project B256 – Chennai / India Robot Controller PC CP 1616 IP 65/66/67 Robot tools ET200eco Scalance Switch X208/216 PLC 317/319F-PN/DP IP 65/66/67 ET200eco IP20 Servo, SINAMICS S120 with PROFIsafe IP20 / IP65 FU, SINAMICS G120/G120D With or without PROFIsafe IP20 I/Os, ET200S Standard and Safety mixable Motor starter and FC IP67 I/Os, ET200 pro Standard and Safety mixable Motor starter and FC PC 677 OEM with Keys and Touch WinCC RT IP20 I/Os, ET200M Standard modules IP67 I/Os, ET200 pro Standard and Safety mixable ET200S

31 Turning Gear in the Body Shop with PROFINET and PROFIsafe
All from a single source Integrated bus architecture No expensive proprietary optical interfaces used High data transmission rate Transmission of safety-related signals Hall network Operator panel CAT 7 STEP 7 V5.3 S7 Graph V5.3 WinCC flexible 2005 ProAgent 2005 Distributed Safety V5.4 PC 677 PFC 317F-PN S 612 Turning gear RCoax cable SCALANCE W ET 200S FU CAT 5 PROFISAFE on PROFINET Terminal for PG X 208 ET 200S ET 200S UV1 ET 200S UV2 24V Emergency stop Protective circuits Light arrays, terminals, acknowledgements etc. R01 R02

32 Automation Architecture based on PROFINET Example: AUDI R8 in Neckersulm
PC 677 E2 locking / Emergency stop S7 319F-PN Switch X208 ET 200S Security module Hall network Connection for programming device 24V PROFIsafe on Profinet Control console CP1616 CP1616 ET 200S Antenna Leaky-wave cable Emergency stop / Protective circuit Emergency stop / Protective circuit Scalance W Access Acknowl. Robot Emergency-off Protective circuit Robot Robot Emergency-off Robot ET 200S with FU Protective circuit Access Acknowl. Emergency stop / Protective circuit Emergency-off / Protective circuit Rotary drum ET 200S CP1616 CP1616 32

33 PROFINET in the Body Shop Example: BMW

34 PROFINET in the Body Shop Example: Audi R8

35 Profinet applications many years of experience in Automotive
Chery, Press, Wuhu, China Dongfeng-Yueda-KIA, Yancheng, China Beijing-Hyundai, Beijing, China KIA, Green field, Zilina, Slovakia Hyundai, Green field, Nosovice Czech Ford, Body Shop, Australia Ford, Paint, Turkey Ford, Body, Chennai (India) Ford, Assembly, Saarlouis Chrysler, Body, Toledo (USA) GM/Opel, Body, Antwerpen GM/Opel, Powertrain, Bochum GM/Opel, Paint, Ruesselsheim Toyota, Body, Japan, USA, Kanada Toyota, Press, USA, Kanada Nissan, Paint, Spain Volvo, Paint, Sweden Renault, Body, Batilly, France PSA, Body, Rennes, France Tata Motors, Body, Uttancha, India BMW, Assembly, Munich, Germany BMW, Paint, Regensburg, Germany BMW, Body Leipzig, Germany Daimler, Paint, Sindelfingen, Germany Daimler, Body, Rastatt, Germany Audi, Paint, Neckarsulm, Germany VW, Body, Mosel, Germany VW, Body/Assembly, Uitenhage, South Africa VW, Press/Logistics, Wolfsburg, Germany VW, AssemblyLogistics, Hanover, Germany

36 PROFINET IO PROFINET IO Benefits PN in Automotive Migration

37 PROFIBUS or PROFINET ? Good reasons for a change
Significant performance gains with PROFINET PROFINET – the combination of the advantages of PROFIBUS and the diverse options of Ethernet

38 Seamless integration PROFIBUS and PROFINET Example : Dong Feng Yue Da KIA, Yan Cheng, China

39 PROFINET technologies in products
HMIs S7-300 S7-400 S7-mEC Panel PC 477B ET 200S CPU ET 200M ET 200S ET 200pro Box PC Microbox WinAC Panel PCs Panels Multi Panels Mobile Panels ET 200 pro CPU ET 200ecoPN Network compo- nents PLC I/O S7-1200 SINAMICS G120 SINAMICS S120 SINAMICS G130 / G150 /S150 / GM150 / GL150 SM150 Scalance W Gateway AS-Interface Gateway PROFIBUS Scalance X Scalance S 39

40 IMS Research: Industrial Ethernet

41 PROFIenergy Profile HMI PLC Switches PROFINET Remote IO Drives Robots
DC 24V AC 400V

42 Competitive edge with PROFIenergy
Energy consumption without PROFIenergy Reduced energy consumption with PROFIenergy Energy saving of up to 80 per cent during shutdowns!

43 Thank you for your attention
PROFINET IO Dileep Miskin Secretary - IPA Phone: Cellular:


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