2 The Vanjen Group• Manufacture's Representative – Power Generation/Oil & Gas • Covering TX, OK, LA, AK, in some cases NM and MS • Extensive Power Gen Experience • Extensive Docking Station Experience – Design, installation, operation
5 VisitBrochures, Guides Specs, Data Sheets, Our Blog, Contact Info, Links to our manufacturers websites, & Presentations
6 Trystar’s History Welding cable wholesaler, 1994 Pacific Dunlap ManufacturingOpened current factory in 1996Electrical distribution equipment, 2008Temporary PowerDocking StationsEntertainment panelsIndustrial panelsUtility
7 Typical Load Bank Hook-Up Disconnect output load leads from generator circuit breaker and terminate load bank leads on circuit breakerLeaves customer exposed during an outageCable terminations exposed during operationGenset needs to be taken out of commission for connectionTerminate load bank cables to the input side of generator circuit breakerLoad bank, generator set, & cables are not protected from a faultGenset needs to be taken out of commission for terminationsTerminate load bank cables to the generator bussing at the alternatorLoad bank, generator set, & cables are not protected for a fault
8 Typical Roll Up Genset Connection Remove generator leads from on site ATS and tie in temp gen leadsEmergency power system must be taken out of commission to connectQualified electrician recommended to complete terminationsLong down time to hook up unitSite specific places to hook-up – Off switchboard, at genset breaker, at utility service entrance, etc.Power sources must be isolated and taken out of commission
9 What is a Docking Station? Solutions to the problems associated with quickly, safely and legally hooking up and disconnecting portable generators before, during and after extended power outages, safely and economically load testing permanent generators and maintaining automatic transfer switches.Units can be rated up to 4000AETL testing will be completed on entire product line by end of 2013
10 Features & OptionsTamper Resistant - Patented “Rake System” - prohibits removal or tampering with Cam-Lok cables while in use and bottom door eliminates unwanted pests when locked and not in use.Tuffcoat Textured Powder Coating – Standard ANSI Gray or specific color, tough scratch and UV resistant.Aluminum or Stainless Steel ConstructionKirk Key Interlocks for access or on breakersPhase Rotation Monitor – Indicates correct phase rotation of generator hookup for phase sensitive equipment such as A/C, chillers and pumps.All required lugs for building, utility and/or generator – specify mechanical or crimp.
11 Features and Benefits (cont) “Utility On” LED – Lets you know that utility power is back on.Leg Kits – Allows for pad mounting wall unitsExtra Depth Units – Allows for additional wiring and/or bottom conduit access for wall units.Power Outlets – When required for battery chargersand block heaters2 Wire Auto Start – Required for ATS interfaceSCADA Monitoring PortAll Units can be SE Rated. Each project is goingto be different. Let us know yours and we candesign an application to make it work.
12 Various ApplicationsStandard Docking Station- Basic docking station. No back feed or circuit protection; transferring done external to docking station.Automatic - Docking Station is wired to ATS and setup with 2 wire auto start, 120V outlet for battery charger and block heater. If intercepting utility feed, the switch must be Service Entrance Rated with a Main Breaker. No amperage restriction.Kirk Key Access - Utilizes a captive key interlock in a building or permanent generator’s existing Service Entrance or disconnect as the means of isolating the primary power source.Rotary - Docking Station and manual transfer switch are in one common enclosure. Available in Service or Non Service Entrance Rated. Available up to 1200A.Single or Dual Breaker Kirk Key Accessed - Used when a combination of “Main Breaker”, portable generator breaker, permanent generator breaker, load bank or ATS By-Pass Isolation breaker is needed.
13 Standard Docking Station Basic docking station. No back feed or circuit protection; transferring done external to docking station.
14 AutomaticAutomatic Transfer Switch with Docking Station - Docking Station mounted and wired to any automatic transfer switch.Available as Service or Non Service Entrance Rated - Available up to 4000A.Includes 2 wire auto start terminal and phase rotation monitor.Available with battery charger and water heater outlets; even fuel alarm terminals and switch position.Available in NEMA 3R and 4X UL listed.Available in aluminum or stainless and powder coated any color.Available with lockable external load bank receptacles for permanent generator.Available in wall or pad mount designs.Customer can drop ship their ATS, have Trystar mount and wire the Docking Station, repackage and then deliver to the job site.
15 Attaching to transfer-switches Ship the transfer switch and Trystar will mount the GDS to the TS, and ship it to the job-site.
16 Kirk Key AccessKirk ® key is on the building’s main or genset main breaker. Key is captiveTo release key, turn main to off. This releases the only key that will unlock the Trystar Docking Station.The key in Trystar’s Docking Station remains captive until the GDS is closed, and locked, and all cable is removed.
22 Trystar’s Dual & Single Kirk ® Key Docking Stations Applications where there is a permanent generatorSimultaneous load banking and standby generatorLoad bank connection point, and portable connection point
26 Other Options and Applications Retail Docking Station – Includes both mechanical lugs & cam-loks. Emphasis on operator safety.Generator Roll-up Box (GRUB) – All mechanical lugs, very basic pad mount units.Output Docking Stations – Primarily for temporary chillerRental ATS/GDS products
27 Retail Docking Station Kirk Key option as transfer methodComes with a breakerDual inputs cam lok and hard wireETL Listed up to 600A with breaker
28 Company Switches, Output Docking Stations Includes mechanical lugs suitable up to 800MCM THHN cableTrap door access for easy hard wire connectionSecondary door offers additional protection between generator and electrical loadUL & C(UL) 50 Listed enclosure, NEMA 3-R
29 Company Switches, Output Docking Stations Options include breakers and metering
30 Trystar Rental Docking Station/ATS Combined with a non-Trystar transfer-switchDesigned to travelMulti-voltage available
31 Case Study, C-Store Dallas TX C-Store has 100 locationsStand-by Generators owned: 15Contingency contracted for: 30 Total: 45An ice storm knocks out utility power at 80 locations.It takes 2 days to energize 45 locations. 35 are left without power.No generators are available.Within 2 days power is restored to ½ of the stores (22).C-Store cannot find an electrician to disconnect the stand by units.They are busy turning people on, not off.C-Stores remain out of power, losing an average of $100,000/day in sales revenue.Solution: Trystar Docking station that the generator rental company can connect/disconnect and relocate the stand-by units.