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Legacy Hardware and Software Upgrade Overview. Hardware Upgrade Overview20 minutes Legacy Application Import Tool60 minutes Add Quantum Ethernet DIO drops.

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Presentation on theme: "Legacy Hardware and Software Upgrade Overview. Hardware Upgrade Overview20 minutes Legacy Application Import Tool60 minutes Add Quantum Ethernet DIO drops."— Presentation transcript:

1 Legacy Hardware and Software Upgrade Overview

2 Hardware Upgrade Overview20 minutes Legacy Application Import Tool60 minutes Add Quantum Ethernet DIO drops 45 minutes Add new X80 Ethernet DIO drops 45 minutes LL984 Editor and Unity Overview60 minutes Legacy Upgrade Agenda

3 Customer Concerns Wire and power systems last more than 50 years. PLCs last only years, at best. … if you dont need to Why re-wire? Why re-program the software application ? Your customers can achieve Risk Mitigation through proven Upgrade Products and Tools

4 Purpose of the Upgrade Products and Tools.... re-use existing Field Wiring while upgrading to the latest Unity Quantum or M340 PLCs No disturbing the existing field wiring Virtually eliminates wiring debug Update to the latest Quantum or M340 I/O Uses the same panel footprint and mounting To enable installed base users to…

5 Purpose of the Upgrade Products and Tools. …re-use the LL984 application on the new Unity Quantum or M340 platforms Upgrade the PLC to the Unity Quantum or M340 platform Import the 984 applications seamlessly into Unity Support the 984 instruction set Support the 984 execution behavior Create a 6th Editor in Unity, bringing the key features of 984 programming into Unity Pro To enable installed base users to…

6 Purpose of the Upgrade Products and Tools. upgrade S908 RI/O to Ethernet RI/O while maintaining the Quantum I/O. Replace the existing Proprietary S908 RI/O network with Deterministic Ethernet communications. To enable installed base users to…

7 Save prior manpower investment in wiring and debug – existing I/O field wiring is not removed Save prior Investment in 984 LL application development – highly evolved applications are retained No Risk Upgrade – applications are imported versus converted – greatly reduced commissioning – Field Wiring is retained with the use of prewired cables and QWAs (Quick Wiring Adaptors) – limited wiring debug Plant Operators/Maintenance use the same interface – Unity 984LL editor has the same look and feel (7 x 11 nodes) – This means limited or no training Future proof – Unity Hardware – Unity Software – Ethernet RI/O and DI/O Reduced cost of ownership – Increased reliability & uptime Unique Value Propositions (UVPs).

8 Hardware Upgrade Overview Upgrading a Legacy I/O system to Quantum or M Series to Quantum I/O Upgrade 500 Series to Quantum I/O Upgrade 800 Series to Quantum I/O Upgrade SY/MAX to Quantum I/O Upgrade Hardware I/O Upgrade SY/MAX Software Conversion Service is Available Compact 984 to M340 I/O Upgrade

9 Module Upgrade to Modicon® Quantum with: –Rack Replacements –Prewired Cable Assemblies Quickly converts to Quantum I/O without disturbing field wiring Minimizes conversion time per module Prewired Cable assemblies are validated assuring no wiring mistakes Uses the same panel footprint and mounting holes Before After 200 Series to Quantum I/O Upgrade

10 Step 1 Step 2 Step 3 Step 4 Remove modules and field wiring trough/ connector assembly. Remove original mounting assembly and replace with the new assembly. Install field wiring trough/ connector assembly and attach prewired cable assemblies. Install swing arm assembly, install modules and attach prewired cable connectors.

11 200 Series to Quantum I/O Upgrade

12 Module Upgrade to Modicon® Quantum with: –Prewired Cable Assemblies Quickly converts to Quantum I/O without disturbing field wiring Minimizes conversion time per module Prewired Cable assemblies are validated assuring no wiring mistakes 500 Series to Quantum I/O Upgrade

13 Before After 800 Series to Quantum I/O Upgrade Module Upgrade to Modicon® Quantum with: –Rack Replacement with Swing Arm Assembly –Prewired Cable Assemblies Quickly converts to Quantum I/O without disturbing field wiring Minimizes conversion time per module Prewired Cable assemblies are validated assuring no wiring mistakes Uses the same panel footprint and mounting holes Four step process (similar to the 200 Series I/O Upgrade) that is completed in minutes instead of hours

14 Before SY/MAX to Quantum I/O Upgrade Quick Wiring Adapters (QWA) QWA connects directly to SY/MAX terminal blocks Quickly converts to Quantum I/O without disturbing field wiring Minimizes conversion time per module QWA circuit boards are validated assuring no wiring mistakes After

15 SY/MAX to Quantum I/O Upgrade

16 The Software Conversion is a Pay For service: It is an Automated Tool which: – Minimizes error versus manual conversion. – Minimizes the cost of the conversion. All SY/Max Remote I/O can be run under Unity. – E xchange the processor to Quantum and keep all I/O. SY/Max instructions are converted to native Unity code. Convert to M340! – Less expensive I/O. Documentation is converted – Easier for operators. Same look and feel – Easier on operators. SY/MAX Software Conversion Service

17 Before After Compact 984 to M340 I/O Upgrade Quick Wiring Adapters (QWAs) QWAs connect Compact terminal blocks directly to M340 modules Quickly converts to M340 I/O without disturbing field wiring Minimizes conversion time per module QWA circuit boards are validated assuring no wiring mistakes

18 Compact to M340 I/O Upgrade

19 Significantly minimizing downtime during Upgrade. Upgrading to Quantum I/O –Without field wiring changes –Without panel modifications Upgrading Compact to M340 –Without field wiring changes –Without panel modifications Validated Pre Assembled cable harnesses and QWAs –Eliminates field wiring issues between the original field connector and new I/O module. Minimize your Upgrade Risk by: What are the UVPs of these Products and Tools?

20 Hardware Upgrade Overview20 minutes Legacy Application Import Tool60 minutes Add Quantum Ethernet DIO drops 45 minutes Add new X80 Ethernet DIO drops 45 minutes LL984 Editor and Unity Overview60 minutes Legacy Upgrade Agenda


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