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Basic Electrical Characteristics Carl Landinger Hendrix Wire & Cable

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2 When Electric Current Flows in a Path There is a voltage (electrical pressure) driving the current An electric field eminates from the current path A magnetic field surrounds the current Except for superconductors, there is some resistance/impedance to the current flow There is a loop path to-from the source

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3 A Cable Carrying Current has a Magnetic Field Associated with the Current Flow CONDUCTOR INSULATION MAGNETIC FIELD FLUX LINES EXTEND OUT TO INFINITY NOTE THAT ANY COVERING OR INSULATION DOES NOT ALTER THE MAGNETIC FIELD LINES

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4 Two Cables Carrying Current Will Have Magnetic Fields Interacting With Each Other Cable #1 Cable #2 MAGNETIC FIELD (FLUX) FROM EACH CABLE LINKS THE ADJACENT CABLE THIS CAUSES A FORCE TO EXIST BETWEEN THE CABLES. IF THE CURRENTS ARE TIME VARYING, A VOLTAGE IS INDUCED INTO THE ADJACENT CABLE.

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5 Force on Adjacent Current Carrying Conductors I 1 dI 2 DC:F =lbs./ft. For RMS Symmetrical current Single Phase Symmetrical AC:F = lbs./ft.

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6 Force on Adjacent Current Carrying Conductors A B C dd I I I RMS Symmetrical Current 3 Asymmetrical Fault A or C Maximum F = lbs./ft. B Maximum F = lbs./ft.

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7 Force on Adjacent Current Carrying Conductors A C dd I I I RMS Symmetrical Current 3 Asymmetrical Fault = 689 lbs./ft. Assume: I = 10,000 Amps/Phase, d = 6in. (0.5 ft.) Maximum Force on A or C Phase is: This is no small amount of force!

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8 Resistivity Vs Conductivity u Resistivity is a property of every material u Resistivity is a measure of a material to resist the flow of DC current u Resistivity is stated as per unit volume or weight at a specific temperature u Conductivity is a measure of a material to conduct DC current and is the reciprocal of resistivity u Materials having a low resistivity make good conductors. Materials with high resistivities are insulators.

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9 Percent Conductivity u The conductivity of conductor grade annealed copper was established as the standard and given as 100% (IACS) u Other materials are stated as a percentage of being as conductive of this standard u Aluminum is approximately 61% as conductive as annealed copper on a volume basis. However, it is over twice as conductive on a weight basis. u It is possible to exceed 100% i.e. silver is 104.6% u Metal purity and temper effect conductivity

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10 Relationship Between Resistance and Volume Resistivity l = lengthheight = h current flow w = widthArea = w X h Resistance = Volume Resistivity x Length Area

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11 Temperature Coefficient of Resistance R T2 = R T1 [1 + where: R T2 = DC resistance of conductor at desired or assumed temperature R T1 = DC resistance of conductor at base temperature T 2 = Assumed temperature to which dc resistance is to be adjusted T 1 = Base temperature at which resistance is known and Temperature coefficients of resistance at the base temperature for the conductor

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12 Temperature Coefficient of Resistance (Continued) For the range of temperatures in which most conductors operate the formula reduces to R T2 = R T1 [1 + values for

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13 Effective AC Resistance u Effective ac resistance is required for voltage drop calculations u Effective ac resistance includes –Skin effect –Proximity effect –Hysteresis and Eddy current effects –Radiation loss –Shield/sheath loss –Conduit/pipe loss

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14 Alternating Current Resistance For the general case when calculating impedance for voltage drop or system coordination; R ac = R dc (1 + Y CS + Y CP ) + R Where: Y CS is the multiple increase due to skin effect Y CP is the multiple increase due to proximity effect R is the apparent increase due to shield loss, sheath loss, armor loss, ……….. Note: The presence of enclosing metallic, magnetic and non- magnetic conduit or raceway will increase these factors as well

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15 Alternating Current Resistance When Calculating for Ampacity Determination R ac = R dc (1 + Y CS + Y CP ) Where; Y CS is the multiple increase due to skin effect Y CP is the multiple increase due to proximity effect Shield loss, sheath loss, armor loss, …are handled as separate heat sources introduced at their location in the thermal circuit. Note; The presence of enclosing metallic, magnetic and non- magnetic conduit or raceway will increase all of these factors.

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16 Insulation Thickness u Cables are voltage rated phase to phase based on a grounded WYE three phase system unless stated –Thus, unless otherwise noted, the insulation thickness is designed for a voltage equal to the cable voltage rating divided by –For a 15kV cable the insulation thickness is designed for; 15 kV/1.732 = 8.66 kV –Cables used on other systems must be selected accordingly

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17 Insulation Thickness u For an ungrounded 15 kV delta system the voltage to the neutral point varies from 15 kV/1.732 depending on load balance. For this case, it is common to select insulation thickness based on 1.33 x 15 kV or 20 kV as long as a fault to GRD. is cleared within 1 hour. u This is the origin of the 133% insulation level u The insulation thickness for a 20 kV cable is 215 mils/ICEA, 220 mils/AEIC

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18 Insulation Thickness u When a phase to ground fault occurs on an ungrounded delta system, full phase to phase voltage appears across the insulation –For 15 kV this is equivalent to a 15 X = 26 kV cable. –If such a fault is to be allowed to exist for more than 1 hour, it is common to select insulation thickness based on this voltage. –This is the origin of the 173% level –the 173% level is not common and the values are not widely published

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19 Insulation Resistance No insulation is perfect. If the conductor is made into one electrode, and the shield over the insulation, or made shield such as water is used as the other electrode, and a Direct Current Voltage E, applied across the electrodes, a current I, will flow. Using Ohms Law, E = I/R, an insulation resistance can be calculated. E I.. R = insulation resistance (ohms) = E/I

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20 Typical DC Leakage Current With Constant Voltage Applied I G = charging current I A = absorbtion current I L = leakage current I T = total current ILIL

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21 Insulation Resistance Constant If one uses a 100 to 500 volt DC source to measure the resistance from conductor to shield, or a made shield such as water, of a 1,000 foot length of insulated cable at a temperature of 60°F, the following formula describes the relationship between the insulation thickness, the resistance reading obtained, and a constant which is peculiar to the insulation; R = (IRK) Log 10 (D/d) Where; R is the resistance in megohms-1,000 feet D is the diameter over the insulation d is the diameter under the insulation IRK is the insulation resistance constant

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22 Insulation Resistance Constants Non Rubber Like Materials Impregnated Paper 2,640 Varnished Cambric 2,460 Crosslinked Polyethylene 0-2 kV10,000 Crosslinked Polyethylene > 2 kV20,000 Thermoplastic Polyethylene50,000 Composite Polyethylene30,000 60°C Thermoplastic PVC °C Thermoplastic PVC 2,000

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23 Insulation Resistance Constants Rubber Like Materials Ethylene Propylene Rubber Type I20,000 Ethylene Propylene Rubber Type II, 0-2kV10,000 Ethylene Propylene Rubber Type II, >2kV 20,000 Code Grade Synthetic Rubber 950 Performance Natural Rubber10,560 Performance Synthetic Rubber 2,000 Heat Resistant Natural Rubber10,560 Heat Resistant Synthetic Rubber 2,000 Ozone Resistant Synthetic Rubber 2,000 Ozone Resistant Butyl Rubber10,000 Kerite 4,000

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24 Insulation Resistance Constant Important Notes If the measurement is not made at 60° F but at a temperature not less than 50 or more than 85°F, correction factors must be used to correct to 60° If the measurement is made on a length other than 1,000 feet, correction to an equivalent 1,000 foot length is necessary Insulation Resistance Constants (IRK) are published for different classes of insulations. These are minimums and actual values obtained from test measurements should exceed these values or there is an indication of a problem in the material or test Using IRK to determine the condition of cables in the field is difficult and subject to error

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25 Cable Average Electrical Stress G ave = Voltage to Ground Insulation thickness (mils) G ave = volts/mil T

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26 Cable Radial Electrical Stress at Any Point in the Insulation G x = Vgrd Volts/Mil X Ln(R 2 /R 1 ). R1R1 X R2R2 Maximum Stress X = R 1 Minimum Stress X = R 2

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27 STRESS GRADIENT IN #2-7 STRAND 175 MIL CABLE AT 7.2 kV ac Maximum Stress = 60.7 V/mil Minimum Stress = 29.2 V/mil

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28 STRESS GRADIENT IN 1/0-19 STRAND 345 MIL CABLE AT 20.2 kV ac Maximum Stress = 105 V/mil Minimum Stress = 36.0 V/mil

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29 The Formula for Calculating Per Foot Capacitance For Fully Shielded Cable Is: x –where, is the dielectric constant of the covering –Doc is the diameter over the conductor (or semi conducting shield, if used) –Doi is the diameter over the covering (or insulation in the case of shielded cables)

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30 Shunt Capacitive Reactance u For single conductor shielded primary cables the shunt capacitance may be calculated by where: = dielectric constant of the insulation Doi =diameter over insulation Dui = diameter under insulation The capacitive reactance may then be calculated as: µµfarad/1000 ft where: f = frequency in Hz j = a vector operator

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31 The Formula for Calculating Charging Current, Per Foot, For A Fully Shielded Cable Is: i = 2 fce i = Charging current f = 60Hz e = Voltage Phase to grd c = Capacitance

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32 Example of Charging Current, per Foot, For Fully Shielded Cable x x (14.4 x 10 3 ) = milliamps/ft = 2.3 Doc = inch Doi = inch e = 14.4 kV to ground

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33 Power Factor Vs Dissipation Factor A Cable is Generally a Capacitor Ic a b Ir Ic should be >>>Ir Power Factor = = Cos (b) always < 1.0 Dissipation Factor = Ir/Ic = Tan (a) ranging from 0 to For the normal case where Ic>>>Ir; So, Power Factor and Dissipation Factor are often thought to be the same, but they are very different.

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34 Dielectric Power Dissipation (Dielectric Loss) Ic It Power Dissipation P = E (Ir) = E (It) cos = E(Ic) tan BUT; Ic = 2 fCE P = 2 fCE 2 (Tan ) Ir E

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35 Inductive Reactance henries to neut. per 1000 ft. Where:GMD = Geometric mean distance (equivalent conductor spacing) between the current carrying cables. GMR = Geometric mean radius of one conductor - inches At 60 Hz: 2 (frequency) = 377 or X L = j Log 10 GMD/GMR ohm to neut. per 1000 ft. j is a vector operator

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36 Geometric Mean Distance Equilateral Triangle GMD =A=B=C Right Triangle GMD = A Unequal triangle GMD = AC BA C B BA C

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37 Geometric Mean Distance AB C Symmetrical Flat GMD = 1.26 A AB C Unsymmetrical Flat GMD = A Flat GMD = A

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38 Effective Cross Sectional Area of Sheath/shield (A) B-Tape Lap (mils)n-Number of wires/tapes b-Tape Thickness (mils)L-Tape overlap, % d is -Dia over Ins. Shield (mils) d m -Mean sheath/shield Dia. (mils) d s -Dia. of wires (mils) w-Tape width (mils)

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