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+ = great peoplegreat brands smiles Springfield. Kraft Foods Group, Inc. ENERGY SAVINGS Heat Recovery Boiler Stacks and Ammonia Compressor Green Ideas.

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Presentation on theme: "+ = great peoplegreat brands smiles Springfield. Kraft Foods Group, Inc. ENERGY SAVINGS Heat Recovery Boiler Stacks and Ammonia Compressor Green Ideas."— Presentation transcript:

1 + = great peoplegreat brands smiles Springfield

2 Kraft Foods Group, Inc. ENERGY SAVINGS Heat Recovery Boiler Stacks and Ammonia Compressor Green Ideas to Reduce Water Usage Water Audit - EcoLab LED Lighting

3 Kraft Foods Group, Inc. Heat Recovery Boiler Stacks – degrees recovery temperature used to heat water Process loop works as a scrubber to reduce emissions Ammonia Compressor – High Heat Source Heats Water degrees Natural Gas, Electric, and Condenser Water Chemical Savings. Annual Savings in Natural Gas ~7,600,000,000 BTU $27,394 Boiler Stacks & Ammonia Compressor – Add Heat Exchangers

4 Kraft Foods Group, Inc. Green Ideas to Reduce Water Usage June – Dec Ideas & Suggestions 14 Implemented by Jan 1, Top Ideas – Reduce Sprinkler -1 X a week – Turn Off Sprinkler 11,760 gallons – Cleaning Frequency - Wet Cleaning vs. Dry Cleaning in 3 areas 38,280 gallons – Spray Balls with Selsor Jet Hose in 5 Blenders vs. Hand held Power Hose 131,250 gallons – High Pressure Hose Reduced to ½ Pressure after First 3 hours 1,303,000 gallons 1,612,948 Gallons Saved Annually – Savings in Energy & Chemicals 4 Water Conservation Contest

5 Kraft Foods Group, Inc. WATER AUDIT Ecolab – Four Consultants Performed Audit – February Cream Silos – CIP Clean – 3 Silos – Reduce CIP Acid Wash Time – Reduce Acid Wash Temperature – Reduce 7 minutes off Each Silo Water Loss – 155 GPM Minutes Per Day - 10 Days Per Week - 1 – Total Savings of Water 179,400 Gallons Annually – Savings of Energy to Heat Water ~134,729,400 BTU

6 Kraft Foods Group, Inc. LED LIGHTING 6 Main Lobby – ATG-LED – 2 X 2 iBright LED Flat Panel Troffers replaced old 2 X 2 fluorescent fixtures – 20 lights Reduction in Labor & Disposal Cost $467 Annually Savings Replace Fluorescent Lighting Across the Facility Environmental Facts Last 15 – 30 years 130,000 hours Will Start to Dim No Mercury or Harmful Gases – No Special Disposal Solid State – No Glass Glare Free Illumination 15% Less Heat than Fluorescent – Saves on AC iBright 2X2 Flat LED Panel 40 mm iBright 2X2 Flat LED Panel 40 mm

7 Kraft Foods Group, Inc. LED LIGHTING 7 Front Parking Lot - HoloPhane – 4,368 Annual Operating Hours – 20 Fixtures – Total kwh (old) vs. 6 (new) – Rated Lamp Life Hours 12,000 (old) vs. 70,000 (new) – 10 year Warranty – 1.5 years payback – $4,823 Annual Savings Reduction in Labor & Disposal Cost Replacing Fluorescent Lighting Across the Facility Cafeteria & Conf Rooms – ATG-LED – Currently 2 X 4 Fluorescent Fixtures 81 Fixtures 3 32 Watts each Totals 96 Watts Each Fixture has Ballast – 3-6 Watts ~100 Watts Total – Retro Fit with iBright 2 X 2 Flat LED 81 fixtures 40 Watts Total = 60% Reduction – 41,749 kwh Reduction Annually – $4,341 Annual Savings Reduction in Labor & Disposal Cost

8 Kraft Foods Group, Inc. ENERGY SAVINGS QUESTIONS?


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