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Boeing’s Perspective on FCF Risk MitigationCaptain Gary Meiser Chief Pilot, Production Flight Test Boeing Test and Evaluation Presentation to the Flight Safety Foundation, Functional Check Flight Symposium, Vancouver, BC 8-9 February, 2011 BOEING is a trademark of Boeing Management Company. Copyright © 2011 Boeing. All rights reserved.
Flight Test Risk MitigationSafety Culture Structured Policies Procedures Select Personnel Clear Expectations Elements of a Successful Operation Copyright © 2011 Boeing. All rights reserved.
Safety comes first First Operating PrincipleFoundation for Policies and Processes History of Success Copyright © 2011 Boeing. All rights reserved.
Safety Culture Learning Organization Risk Management ConceptsOrganizational structure Team of airplane model Lead Pilots and Systems Operators Drive distribution of information Sharing of information and “Lessons Learned” Aircrew meetings Blogs Risk Management Concepts Safety Program Training Program High Standards Operational Flight Test Excellence Motivated, capable, and experienced flight crews Copyright © 2011 Boeing. All rights reserved.
Safety Culture Integrity Cooperation and CollaborationOpen and Honest communication Management support for flight crew decisions Cooperation and Collaboration Manufacturing Engineering Flight Test Customer Industry Copyright © 2011 Boeing. All rights reserved.
Maintenance ProcessesPartnership is critical Airplane Maintenance Crew as important as Flight Crew Approved procedures Detailed documentation of work performed Engineering Analysis and Assistance Communication Airplane Configuration Flight Crew Notification Form Open and Honest dialogue Copyright © 2011 Boeing. All rights reserved.
Operating Procedures Flight Test Aircrew GuideFlight Operations Policies Weather minimums Daylight requirements Flight Crew Duty Limits Production Flight Test Procedures Production Flight Test Crew Pilots Production Captain Production First Officer Systems Operator Flight Analyst Four person flight crew improve: Combined Technical Knowledge Situational Awareness Error Management Safety Copyright © 2011 Boeing. All rights reserved.
Risk Management Minimum Flight CrewMinimize Unnecessary Flight Testing Eliminate testing for testing sake Normal flight profile start, taxi, takeoff, climb, cruise, descent, approach and landing appropriate for most functional check flight scenarios Do Not Deviate from Established Procedures Copyright © 2011 Boeing. All rights reserved.
Communication ProcessesFlight Test Airplane Release Accurate discrepancy documentation Flight Crew brief and debrief Post-flight face-to-face debrief Copyright © 2011 Boeing. All rights reserved.
Flight Test Aircrew Experience Flight Test TrainingTechnical Education Aviation Flight Test Flight Test Training Academic Simulator Proficiency paced Flight Test Training syllabus Crew Resource / Threat and Error Management Flight Crew Currency requirements Airplane Currency Test Proficiency Copyright © 2011 Boeing. All rights reserved.
Plan the Flight – Fly the PlanTest Expectations Test Planning “What”? Objective Airplane Configuration “Why” – flight test? Necessary Required “How” – test procedures? Test Results Pass/fail criteria “Knock-it-off” limits Troubleshooting Use extreme caution and understand possible consequences Plan the Flight – Fly the Plan Copyright © 2011 Boeing. All rights reserved.
Boeing Flight Test Risk MitigationQualified Flight Crews Organization focused on safety and quality Established guidelines and procedures Resulting in safe and successful operations Copyright © 2011 Boeing. All rights reserved.
Boeing Flight Test Risk MitigationBoeing has created “Generic” Flight Test Profiles accessible to operators through their “myboeingfleet” accounts. Current profiles to be posted on myboeingfleet: 737NG 757 767 777 Profiles in development (will be posted soon): /400/500 No additional profiles planned at this time Copyright © 2011 Boeing. All rights reserved.
Copyright © 2011 Boeing. All rights reserved.
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