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Production of quality and safe feed = essential prerequisite for trust and consumer protection Ing. Jiří Zedník, CSc ČMSOZZN Bohemian-Moravian association.

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Presentation on theme: "Production of quality and safe feed = essential prerequisite for trust and consumer protection Ing. Jiří Zedník, CSc ČMSOZZN Bohemian-Moravian association."— Presentation transcript:

1 Production of quality and safe feed = essential prerequisite for trust and consumer protection Ing. Jiří Zedník, CSc ČMSOZZN Bohemian-Moravian association of agricultural supply and purchasing organizations Associates 67 businesses Of which is: 43 compound feed producers 5 premixes producers 5 premixes producers 19 business firms, supplements and premixes importers, grain traders 19 business firms, supplements and premixes importers, grain traders

2 Compound feed production for livestocks in Czech Republic in thousand tonnes YEAR200620072008 Czech Republic 2 839 3 002 2 750 *) ČMSOZZN 2 282 2 382 2 184 i.e. % 80,479,3 79,4 *) *) estimation *) estimation

3 Way to the quality and safety r. 2008 – Progressive implementation of GMP + r. 2006 – Compulsory implementation of HACCP system r. 2003 – Implementation of Quality control system and Good Manufacturing Practise and Good Manufacturing Practise r. 1997 – 2002 Implementation of optimation of raw material composition and of ISO systems composition and of ISO systems

4 Good manufacturing practise - r. 2003

5 Focused of GMP implementation by premixes and compound feed production Definitions and conceptsDefinitions and concepts Critical points in productionCritical points in production Production facilities and equipment of producerProduction facilities and equipment of producer Employees in productionEmployees in production Premixes and feed production– production proceduresPremixes and feed production – production procedures Quality controlQuality control Storage and transport of components and productsStorage and transport of components and products Record keeping for producersRecord keeping for producers Complaints and withdrawal of final productComplaints and withdrawal of final product

6 r. 2005

7 Focus on GMP of medicated feeds production: Quality Assurance system (QA), GMP, Quality Control (QC)Quality Assurance system (QA), GMP, Quality Control (QC) Staff – key persons, trainings, hygieneStaff – key persons, trainings, hygiene Facilities and devices – buildings, technologiesFacilities and devices – buildings, technologies Documentation – pharmaceuticals and immunologicals, medicated feedsDocumentation – pharmaceuticals and immunologicals, medicated feeds Production - procedures, cross contamination, validation process, packings,Production - procedures, cross contamination, validation process, packings, Quality control (QC) – pharmaceuticals, immunologicals, medicated feedsQuality control (QC) – pharmaceuticals, immunologicals, medicated feeds Complaints and claims – claims, withdrawal from circulation, defects classificationComplaints and claims – claims, withdrawal from circulation, defects classification Internal inspections – internal auditsInternal inspections – internal audits

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9 Covering of the whole production process, storage and transport GMP principles when adjusting the harvest of cereals, legumes and seed oilGMP principles when adjusting the harvest of cereals, legumes and seed oil Principles of good storage practise during storage of feeds, additives and premixes – STORAGE REGULATIONS Principles of good storage practise during storage of feeds, additives and premixes – STORAGE REGULATIONS Principles of good practise during premixes and compound feeds productionPrinciples of good practise during premixes and compound feeds production Principles of good practise during transport of feeds, additives and premixesPrinciples of good practise during transport of feeds, additives and premixes Principles for analysis processing of potential risks and hazard during production of compound feeds and premixes, for implementation of critical control points system - HACCPPrinciples for analysis processing of potential risks and hazard during production of compound feeds and premixes, for implementation of critical control points system - HACCP

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11 Traceable to National program for reduction of salmonella incidence Implementation of similar system as is e.g. in nordic EU countries, Netherlands, United Kingdom and Denmark Implementation of similar system as is e.g. in nordic EU countries, Netherlands, United Kingdom and Denmark Focus on: Raw materials - taking, storage, classification, monitoring, sampling and analysis (serotyping), risk raw materials evaluation, suppliers evaluation, actionsRaw materials - taking, storage, classification, monitoring, sampling and analysis (serotyping), risk raw materials evaluation, suppliers evaluation, actions

12 Production and storage of compound feeds – cleaning and control of technological device, registration into HACCP, staff training, sampling and analysisProduction and storage of compound feeds – cleaning and control of technological device, registration into HACCP, staff training, sampling and analysis Actions to prevent inicidence of salmonella – technological actions, treatment of raw materials and finished feedsActions to prevent inicidence of salmonella – technological actions, treatment of raw materials and finished feeds Transport of raw materials and compound feedsTransport of raw materials and compound feeds Delivery of compound feed to consumerDelivery of compound feed to consumer Evidence keeping about control of salmonella incidenceEvidence keeping about control of salmonella incidence Collection of identifed data about salmonella incidence control and actions, evaluationCollection of identifed data about salmonella incidence control and actions, evaluation

13 Compliance with current legislation of EU and the Czech Republic GMP is based on EP and Board regulations (ES) č. 183/2005 establishing the requirements for feeds hygieneGMP is based on EP and Board regulations (ES) č. 183/2005 establishing the requirements for feeds hygiene Respect other EU and Czech legislations which relate to feed production and animal nutrition includes of prescriptions related to medication and use of feeds of animal origin.Respect other EU and Czech legislations which relate to feed production and animal nutrition includes of prescriptions related to medication and use of feeds of animal origin. Proceeding with good practise principles is in compliance with European Code of industrial feed producers published by FEFACProceeding with good practise principles is in compliance with European Code of industrial feed producers published by FEFAC Respects Codex AlimentariusRespects Codex Alimentarius

14 Trends, expectance and connections Pressure for raising the level of feed and food safety will continue – EU consumers are exacting and await that all food on their table is safe !!! The European Commission together with member states is preparing increasingly stringent requirements and criteriaThe European Commission together with member states is preparing increasingly stringent requirements and criteria –EC regulations and directives of MRL coccidiostats in feeds and foods –Is preparing regulation of microbiological risks in feeds (salmonella) –Starts the prescriptions revision of the feed medication –Is preparing new regulation of use of animal origin feed (partial unblocking of requirements related to BSE/TSE)

15 –Is reviewing the approach to mycotoxines in feeds, max. limited contents will be probably obligatory –Will be published regulation of feed introduction into cycle during half-year (feed sector will prepare Catalog feed materials and Guidelines for feed labeling) – requirement for transparency

16 Why increases demand on self- audited systems? Answer: Gaining trust between producers, suppliers and consumers. Business partners want to be sure that ISO, GMP + and HACCP systems are correctly set and functional. They want to be sure that purchased goods is quality and safe. The result isn´t only achieving of higher level of feed quality and feed safety but also saving to their verification in income. THANKS FOR ATTENTION


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