1. Integrating Disparate Systems
Todd Davis, M.Sc., CISSP
Business Development Manager, Government Solutions
Schneider Electric, NAOD
Tel: +1 (404)

2. Agenda Integration Issues Introduction
A Typical Building vs. An Intelligent Building
Principles of Integrated Solutions
Four Case Studies
Service & Support
Q&A

3. A Typical Building Setup
Lighting
Natural
Gas Meters
Water
Meters
Temperature
Sensors
SCADA
Steam
Meters
Metering
System
Compressed
Air Meters
HVAC
Equipment
Pressure
Sensors
BMS
Weather
Data
Electric
Meters
Humidity
Sensors
Light
Sensors
Maintenance
System
Systems operate in isolation
Information not shared across platforms
Asset data is often duplicated
Lotus
Notes
Security
Occupancy
Sensors
Renewable
Power

4. The Intelligent Building
Natural
Gas Meters
Water
Meters
Compressed
Air Meters
Occupancy
Sensors
Light
Temperature
Humidity
Pressure
Electric
Security
HVAC
Equipment
SCADA
Lotus
Notes
Weather
Data
Renewable
Power
Maintenance
System
BMS
Lighting
Steam
Metering
Systems share information through a central, unifying system
An interconnected smart building enables advanced control and a higher level of automation to save energy and improve productivity

5. Integrated Solutions for Energy Security & Energy Efficiency
SCADA: Security & Interoperability
Open Protocol Energy monitoring and utility control Systems
Leveraging Existing Systems Investments
Potential Problems
SQL
ODBC
XML
COMX
CORBA
OLEDB
J2EE
Dedicated connectors required to pass data between applications.
Clients
Servers
HVAC UI
SCADA
MES
EEM
ISX-C
PowerNet
Security
MetaSys
Facilities
AMI
AMR
WAGES
GIS
BAS
Desired State
Each UI and application have a single connection to the Middleware.
SCADA-Based Real Time Middleware – Pub-Sub Engine
Clients
Servers
HVAC UI
SCADA
MES
EEM
ISX-C
PowerNet
Security
MetaSys
Facilities
AMI
AMR
WAGES
GIS
BAS

6. Campus: Integration Issues Compound
Legacy Equipment, Policies, Administration, and Competing approaches
Legacy equipment is easy to integrate compared to multiple buildings & telecommunications infrastructures.
Some are open, others are proprietary and/or obscure.
Differing telecommunications infrastructures
Transaction-based middleware can’t provide consistent performance or reliability
Differing densities of Measurement Instrumentation
Some buildings have a sufficient number of sensors & meters to provide sufficient data for an energy efficiency play. Others have little to nothing at all. 6 6

7. Integration Requirements:
Real-time Middleware Integration Platform 7 7

8. Moving from Intelligent Buildings to The Intelligent Campus
The Nuremberg Germany Convention Center Campus

9. Communications and Protocols
Connectivity
BAS
Security
Safety
Access Control
BIM
HVAC
MicroGrid
Fire Systems
“WAGES”
Water
Air
Gas
Electric
Steam 9 9

10. Multiple Platforms = Multiple Protocols
Open Standards
OPC
Modbus
LONWorks
SNMP
ASCII
C-Bus
BACNet
EIB / Konnex
DNP 3.0
IEC870-5
Profibus
Industry Standards
SAIA
Siemens
Mitsubishi
Satt
Moeller
ABB
Danfoss
Exomatic
Landis & Staeffa
TA9000
M-Bus
S-Bus
Allen Bradley 10 10

11. Multiple Protocols = Multiple Disciplines
Action Controls
Advantech
Air Liquide
Ampcontrol
Anybus
April
Aromat
Aspen Technology
B&R Industrial
Baker Hughes
Barber Coleman
Beckhoff
Bosch
Bristol Babcock
Busware
Campbell Scientific Inc.
Cegelec
Cimetrics
Clipsal
Colby Demag
Contemporary Control Systems
Contrec Systems
Control Microsystems
Cutler Hammer
Data Electronics
Detroit Diesel
Eberle
Elpro Technologies
Elsag Bailey
Emerson
Engage Networks
Enron
Eurotherm International
Facon
Fischer & Porter
Fisher Rosemount
Fluke
Foxboro
Fuji Electric
Gantner GE
GEC
Harris Controls
Hewlett Packard
Hima Gmbh
Hitachi
Honeywell
Idec Izumi
Intech (NZ)
Intuitive Technologies
Johnson Controls
Kaye Instruments
Keyence
LG Industrial Systems
Matsushita
Mauell
Mettler Toledo
Mitsubishi
Moore
Motorola
MOX Products
MTL Instruments
National Instruments
Nematron
NJ International
Omnitronics
Omron
Optimation Optilogic
Opto 22
Philips
Phoenix Contact
PLC Direct
Preferred Instruments
Reliance Electric
Rockwell Automation
Rosemount
RTP
SAAB
Samsung
Satt Control
Schlage Electronics
Schlaps & Partner
Schneider Electric
Serck
Sisco
SIXNET
Softing AG
Sprecher & Schuh
Square D
Steeplechase
Telefrang
Telemecanique
Thermo Westronics
Tibco
Toshiba
Transmitton
Triconex Corporation
Unidata
Universal Instruments
Valmet
Vikingegaarden
VIPA
Wago*
Weidmuller
West Instruments*
Westinghouse
Willowglen
Woojin
Yaskawa*
Yokogawa
ZWorld 11 11

12. Integration Requirements:
Real-time Middleware Integration Platform
Support Multiple Protocols with Open Interfaces 12 12

13. ORNL WAGES Metering & Integration
Hundreds of Buildings
A Pilot Project made more sense fiscally and logistically
Only a few buildings to start
Networking Technologies dating back to 1950s
Questionable Conduits & Quality
Politics Consistent with any Institute of Higher Learning or Government Laboratory, or Department
Competing objectives and agendas inextricably tied to the overarching Energy Efficiency play
Variable Measurement Capabilities
Everything from Manual Entry to Completely Automated Report Generation 13 13

14. Integration Requirements:
Real-time Middleware Integration Platform
Support Multiple Protocols
Allow competing Departments to get their “Pet Feature” without impacting other Departments, Project Costs, or Schedule. 14 14

15. Mori Towers Solution Overview
User Support Features
Visualizations
Reporting
Metrics
Reliability / Scalability
Integration
Remote Access
Flexible and strong web server architecture 15 15

16. Solution Overview Multi-Function Operations HVAC Lighting
Energy management and reporting
Fire and Security
Equipment / Activity scheduling
Requires strong communication capabilities to the Building Automation sub-systems, and an integrated scheduler 16 16

17. Solution Synopsis Facility-wide Monitoring Role based security
Multi-protocol support
Open communications
Flexible clients
Zero administration clients
Secure remote access
Cloud Computing
SQL, MES, Reports
Control Layer 17 17

18. Reliability Communication Redundancy Automatic Failover
Automatic Recovery
Automatic Client Switchover
Multiple Servers
Multiple Communication Paths
Client Services
Communications
Alarm and Event notification
Data logging and Storage
reporting 18 18

19. Reliability Multi-threaded Multi-CPU Multi-Cluster Scalable
Virtually unlimited expansion
Clustered distribution
Installations with over 2 million devices
Installations with over 200 locations
Installations with over 100 CALs
You know a system is reliable when it is used to control runway lights on airports, and shuttle facilities for NASA! 19 19

20. Visualization
Easily identify poor tenant behaviour 20 20

21. Visualization
Status ‘hot-spots’ to display details 21 21

22. Visualization
Status ‘hot-spots’ to access equipment details and controls
Manage HVAC parameters 22 22

23. NASA’s KCCS System Architecture
Utility
Network
Display
Client
SGS EMO HQ
KSC IT
Business
Kennedy Complex Control System
Power Subsystem Control and Monitoring Architecture Diagram
Firewall
Secure KSC
Industrial Ethernet
Backbone -
Power (
Fiber ) S e c u r K C I n d s t i a l E h B k b o F
Primary
Controller
KCCS Standard FIC
Secure KSC Industrial Ethernet Backbone
File Server /
ADSP
Trend
Server
O Server 1 2 3
Primary Servers
LCC P 9
ADSR
Redundant Servers
NASA PH
OSB 5 th
LOAD
Smart Substation Interface
UPS
ATS
Generators
Analogs
Contacts
SGS Shop
61446
USA Shop
7569
Power Meter Srv
Substation
EPP
Wonderware
Workstation O
Deficiency Monitors
PowerLink
Controllable
Breakers
Lighting and
Small Motors
Architecture for Utility System is similar, but with 1 redundant I/O server set and end items would be AHUs, Pumps, Chillers, etc.

24. Power System HMI
Architecture for Utility System is similar, but with 1 redundant I/O server set and end items would be AHUs, Pumps, Chillers, etc.

25. UPS System HMI

26. Chilled Water System HMI

27. Air Handler System HMI

28. Utility Shop Overview HMI

29. Integration Requirements:
Real-time Middleware Integration Platform
Support Multiple Protocols
Allow competing Departments to get their “Pet Feature” without impacting other Departments, Project Costs, or Schedule.
Critical Systems Level Reliability, Scalability, And Client Flexibility/Consistency 29 29

30. Second Line of Defense (SLD)
Mission
Strengthen the capabilities of partner countries to deter, detect, and interdict illicit trafficking of special nuclear and other radioactive materials at international border crossings including airports, seaports, and other points of entry/exit.
Strategy
Develop cooperative efforts to mitigate the risk of illicit trafficking through:
Search, detection, and identification of nuclear and other radioactive materials
Development of response procedures and capabilities
Deterrence of future trafficking in illicit nuclear and nuclear-related materials
Goal
Deliver an effective and sustainable global capability to deter, detect, and interdict illicit trafficking in special nuclear and other radioactive materials

31. SLD: Two Primary Programs
SLD Program
CORE Initiative
Megaports Initiative
Equip more than 450 points of entry: airports, border crossings, and small feeder seaports
Bolster detection capabilities of foreign border officials or affiliated agencies
Partner with International or multilateral organizations (IAEA, EU)
Equip 100 international seaports
Bolster detection capabilities of foreign customs officials and port authorities
Partner with other U.S. federal agencies
CBP/ICE: Container Security Initiative (CSI)
CBP: Secure Freight Initiative (SFI)
DHS: ASP deployment

32. Reach & Impact of SLD Program
SLD scans a variety of traffic types at borders & seaports globally

33. SLD Monitoring In Action
Vehicle Monitors
Rail Monitors
Border crossings, seaports & airports
Secondary Inspection

34. OCR
Cameras
RPMs
Other
Devices & Sensors
Puerto Cortes, Honduras

35. Other Integrated Systems & Components
The Following Additional Components are part of the COMMS Solution
TOS (Terminal Operations System)
Software to manage the movement of containers at a port or border crossing
Telecommunications systems
Fiber, CAT5e, Wireless WAN, Wireless LAN links, VoIP Phone Systems
CSI Workstation (Container Security Initiative)—FBI Operatives, mostly
NII (Non-Intrusive Imaging)—big Container X-Ray Machine
Handheld RIIDs (Radio Isotope Identification Devices)
Backup Power (usually just UPSs) for most components listed above
Gate Control, Traffic Light Control
Security System Interface
Large Traffic Management Displays

36. Sample Alarm Station Screen

37. Integration Requirements:
Real-time Middleware Integration Platform
Support Multiple Protocols
Allow competing Departments to get their “Pet Feature” without impacting other Departments, Project Costs, or Schedule.
Critical Systems Level Reliability, Scalability, And Client Flexibility/Consistency
Multiple System Interoperability 37 37

38. The Long-Term Differentiator for Successful Projects
Service & Support
The Long-Term Differentiator for Successful Projects

39. Support as a Success Factor (See Frost & Sullivan, March 2011)
Maximizing Return on Automation Solution Investments through Effective Technical Support
People, Process, Product
The order is important
Average Cost of 24 hours of Downtime: $6.3M
In some industries, $6.4M is the average cost for 1 hour of Downtime
Key Customer Criteria for Solutions Providers in Order:
Quality
Support
Price
Delivery Time
Vendor Flexibility
Reputation & Expertise
Product Innovation
Warranty 39 39

40. Innovative Support Models
Comprehensive Solutions Level Support Models & Agreements
Without regard to the mix of vendor components
Global Consistency with Local Availability
One model for all locations with local resources familiar with site specific needs

41. Integration Requirements:
Real-time Middleware Integration Platform
Support Multiple Protocols
Allow competing Departments to get their “Pet Feature” without impacting other Departments, Project Costs, or Schedule.
Critical Systems Level Reliability, Scalability, And Client Flexibility/Consistency
Multiple System Interoperability
Support for the Customer, not merely the Products 41 41

42. Summary
What We’ve Learned….

43. Integrating Disparate Systems Requires…
Hardware Agnosticism from Sale to Service & Support
Even Greenfield projects are best served by multiple providers
Realtime Middleware as the Glue for Integration
Transaction-based middleware can’t provide consistent performance or reliability
A Service & Support Offering for the Real World
Not just a support offering for a single vendor’s offerings.
A Solutions Oriented Approach
Making The Most of Your Energy Requires more than a mere Collection of Components. It Requires A Big-Picture Solutions Mind-set. 43 43

44. Conclusions
Facility Managers need solutions that can assist them to keep operational costs low, Energy Efficiency high, and their facility in top working order, such as
Building Systems that can work together to extend beyond their individual capabilities and enable a truly intelligent building
Top tier solutions for Facilities Monitoring that can scale from small buildings to large scale commercial enterprises and close the gap between Building Automation and Facilities Management.
Solutions are currently deployed in Hospitals, Universities, Airports, High-rise offices, and Exhibition Centers. All of the power used in these systems is available and can be applied to your facility today. 44 44

45. Make the most of your energy™

46. Questions / Discussion46