2 Introduction to Mammoth-WEBCO Began as Brown Sheet Iron and Steel Company manufacturing industrial gravity and forced-air furnaces1953 – Acquired by private investors and renamed Mammoth Furnace Company and was the largest industrial furnace manufacturer1965 – Acquired by Lear Siegler, Inc. and expanded into Heat Pump and Coil manufacturing1986 – Acquired by Nortek, Inc. and joined their CES Group, Inc., largest group of custom HVAC manufacturers in North America2009 – WEBCO, Inc. merged with Mammoth, Inc. to form Mammoth-WEBCO, Inc.Go Over Slide – with emphasis on manufacturing air conditioning systems since the late 1950’s
3 You’ll Find Mammoth In Every Market Delivering custom-engineered air conditioning solutions ManufacturingEducationHealthcareOfficesPharmaceuticalHigh-TechFoodProcessingHotel/MotelRetailAmusementGovernmentHospitality
4 We Continue to Grow Our Capabilities integrated Prefabricated Equipment Centers (iPEC™)Custom chillers and chiller plantsULTRALINE™ packaged DX Roof-mounted air systemsV-Cube™ floor-by-floor self- containedRMZ Vari-Zone Custom DX and multi-zone rooftop unitsAnd…
5 Mammoth Water-Source Heat Pumps Water-source / Ground-source heat pump solutionsHorizontal and vertical, indoor configurationsLow-sound condominium unit
6 Holland, Michigan Plant New Factory Building - 45,000 Square FeetManufactures All Water Source ProductsManufacturing heat pumps for over 35 years
7 Small Single Circuit Horizontal And Vertical Units 10 different sizes from ¾ ton to 6 ton.“N” vintage equipment, available in standard and low (geothermal) temp applications.Horizontal units:Standard and mirror image, end dischargeorientations available.Vertical Units:Right and left hand orientations.
8 Horizontal & Vertical Units General Galvanized G60 steel casingAccess panels; compressor section, fan section and electrical box2-sided filter bracket with 1" thick filterThreaded female NPT water connectionsCondensate drain connectionSupply duct connectionFully insulated with 3/4", 1½ lb. coated fiberglass
9 Medium Horizontal Line 070H 6 ton086H 7 ton100H 8 ton120H 10 ton142H 12 ton
10 Medium Vertical Units 070V 6 ton 086V 7 ton 100V 8 ton 120V 10 ton
11 V-Cube Slim Large Vertical Units - 170V 14 ton210V 17 ton270V 22 ton310V 25 ton360V 30 ton440V 37 ton540V 49 ton
12 V-Cube Slim 14 through 49 Tons (Sizes 170-540) Dual Scroll Compressor UnitsHigh EER’s & COP’sQuiet OperationThermal Expansion ValvesHeat Pumps (sizes ) or Cooling OnlyOptional VAV, Waterside Economizers, Hot Gas Reheat, DDC Controls, Double Wall, …
15 100% Outside Air Unit Features Dual scroll compressorsThermal expansion valvesMulti-blade low leak outside air damper with motor.2" thick, 30% efficient pleated filtersAdditional 4” filters are optionalFour-row evaporator coil ( six-row optional )IAQ drain pan with side condensate drain connection.Hot gas reheat coil for dehumidificationHot gas by-passFoil-faced foam insulation - no fiberglass.Belt drive fan assembly.Optional Mammoth MDDC controls.
16 Water-to-Water Units 1 thru 30 tons Includes: CompressorSource side HXLoad side HXTX valveUnit can heat or cool waterPart of the High Efficiency Unit Family
17 MCHH units “Condo Heat Pumps” Mechanical cooling, hot water heating.NC sound levels – heating, 36 cooling.Designed for closet installation.Positive water shut off.
18 What’s Coming? “U” vintage single circuit 410A systems. “M” vintage twins & Quads 410A systems.“E” series large twin and quad circuits (410A).“D” vintage make up air units, (410A) indoor/outdoor applications.“K” vintage water to water units, 5 to 50 tons, (410A).
19 “E” Vintage Large Units Coming soon: “stock” cooling only, VFD, 410a refrigerant, double wall construction, fan wall design, pre-painted cabinet, ESP capability of up to 3”, Mammoth DDC controls,Sizes available:170 / 14 ton210 / 17.5 ton270 / 22 ton310 / 25 ton360 / 30 ton440 / 40 ton540 / 45 ton620 / 52 ton720 / 60 ton
21 HP-4 Microprocessor Incorporated in all Mammoth heat pumps. High & low voltage protection.Random start time delay from 5 to 35 seconds.Compressor anti-short cycle protection (5min.)Electronic condensate alarm.Compressor lock out with auto reset.Fan interlock, with compressor operation.Emergency shut down / field supplied signal.Dry contacts for fault indication to DDC control.Aux contacts with compressor operation.Test pin jumper / disables timing circuits for testing.LED fault identification / status indicationRemovable terminal strip for thermostat wire connections.
22 Room temperature control HP-4 MicroprocessorRoom temperature controlCan be used with any HEAT PUMP T-stat.Mammoth heat pumps fail to heat (RV) energized for cooling (“O”) terminal.LED unit status codes:“on” steady = Normal operating mode1 flash = High or low pressure trip.2 flashes = Emergency shut down (by others)3 flashes = Auxiliary switch fault.4 flashes = Condensate alarm5 flashes = Low voltage fault6 flashes = High voltage fault4 tries on auto re-set in 6000 seconds (1.6 hrs) Lock out occurs, and must be re-set manually. (remove call for compressor at t-stat or cycle power to unit)
23 HP-4 Microprocessor Typical Wiring P1 terminal block (t-stat wiring)P1-8 lock out alarm out putP1-7 Call for compressor “Y”P1-6 NSB signalP1-5 Supply Fan “G”P1-4 24VAC (-)P1-3 24VAC (-) “O”P1-2 2 hr overrideP VAC (+) “R”
24 HP-4 Microprocessor Typical Wiring Other contact points / P2 terminal stripP2-8 A.D. Contacts (NC)P2-7 A.D. Contacts (com)P2-6 A.D. Contacts (NO)P2-5 Unoccupied InputP2-4 Emergency ShutdownP VAC (-)P2-2 Dry Contacts AlarmP2-1 Dry Contacts Alarm
25 Mammoth DDC controls I/O Zone 560 Space temperature control 5 digital Outputs, 6 universal inputs.100% stand alone control.Capable of communication: via BACnet, Modbus, N2, Lon talk.Includes communication with intelligent space sensors, and keypad/display units.For use with standard CAV heat pumps without water side economizers or hot gas re-heat.Orders must include minimum of one key pad per order.
26 Typical Wiring Supply air temp / monitor only Water HX LWT Water HX EWT(thermistor/dry contact)net workComp Lckt / overflow, compr#1HP-4 alarm, comp#2 alarmLoad shed,Comp#1Q* HP4 alarmComp#2Q* HP4 alarmEmergency shut down,External start, dirty filter*
27 Typical Wiring “Rnet” Room/return air Temperature (RS Std) Or RS Pro Common alarmReversing valveCall for #2 comp.Call for #1 compFan start
28 Mammoth DDC controls I/O Zone 583 Space temperature control 5 digital outputs, 8 universal inputs. 3 analog outputs100% stand alone control.Capable of communication: via BACnet, Modbus, N2, Lon talk.Includes communication with intelligent space sensors, and keypad/display units.For use with standard CAV heat pumps with water side economizers or hot gas re-heat.Orders must include minimum of one key pad per order.
29 I/O Zone 583Typical wiring the same as 560 except 583 has three analog outputsAnalog outputs require DC relay for single stage, USC for multi stage or actuator for modulation of controlOutputs normally used for re-heat, 3ater side economizers or aux heatUsed for CAV with de-humidification and hot gas re-heat.Also special applications with water to water units.
30 560 & 583 Control Interface Room temperature control RS Plus offers a local setpoint adjustment and override to an occupied mode and LED indication of current status.RS Pro offer the same and a large LCD display.Both sensors provide precision temperature measurement, communication capabilities, able to mate up with key pad for commissioning and maintenance.RS PlusRS Pro
31 I/O Flex 6126 Discharge air controller 6 digital outputs, rated at 5 250VAC.12 universal inputs, configurable for dry contact, thermistor/RTD, 0 to 20ma, 0-10 VDC.6 analog outputs, 1&2 are 0-10 VDC or 0-20ma, outputs 3 through 6 are 0-10 VDC only.Used in large twin, make up air units, primary use for units that have modulation control of heat source or control of VFD,
33 Pacific Bell Park Location: San Francisco, CA A wide range of units were installed throughout the park. They include small horizontal heat pumps, twin circuit verticals, V-Cube Lites, and V-CubesMammoth worked with the developer to provide special arrangements and performance that better suited the layout of the park.
34 Viacom Location: New York, NY Viacom selected V-Cubes and horizontal heat pumps that worked with their open and closed ceilings. Quick delivery was a key point for many units.Some units utilize DDC controls and VAV to service the studio and larger areas of the building.
35 Quality Living Assisted Care Facility Location: Omaha, Nebraska Quality Living added a new east campus to their facility. The new campus utilized Mammoth high efficiency geothermal heat pumps.The new addition operates more than twice total hours at less cost than the older campus with a conventional boiler and tower system.
36 Texas Motor Speedway Condominiums Fort Worth, TX Mammoth was awarded the project because of energy savings, noise control, flexibility in right/left hand configuration and meeting the tight closet fit.
37 Sherman Hospital, 255 bed Location: Chicago, IL Worlds Largest Geothermal HospitalOver $1.0 Million energy savings annually732 Mammoth Water-to-Air Terminal Units18 Governair RSA Air Handlers with Vestibules & Governair controls
38 Mammoth Water-Source Heat Pumps How can we help you today?