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Wings To Your Imagination An ISO 9001:2008 Certified Company

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Presentation on theme: "Wings To Your Imagination An ISO 9001:2008 Certified Company"— Presentation transcript:

1 Wings To Your Imagination An ISO 9001:2008 Certified Company
ALUMINIUM COMPOSITE PANEL Wings To Your Imagination An ISO 9001:2008 Certified Company Manufacturing Aluminium Composite Panel In Kolkata, West Bengal



4 Introduction PRATAP POLYSACKS LTD, An ISO 9001:2008 Company of PRATAP GROUP  brings you  Aluminium Composite Panel manufactured with the latest imported machine in a international standard infrastructure of sq ft work shed area at POLYPARK, HOWRAH, WEST BENGAL with the capacity of sqft p.a. to meet the demand of quality Aluminium Composite Panel for both exterior and interior of the building .The company has the turnover of Rs. 300 crore p.a. and hired a team of professional who have a long experience & expertise in the field of Aluminium Composite Panel. Looking way beyond Aluminium Composite Panel, PRATAP GROUP is committed to expand with a bigger and higher quality product unit that will be of international standard.

5 Composition of Aluminium Composite Panel

6 Features & Benefits Weather Durability Superior Flexibility
Lightweight and Rigid Flatness Fire Retardant Easy Quick Installation Water, Chemical and Corrosion Resistance High Impact Resistance, Strong & Durable Sound and Thermal Resistance Attractive and Decorative colour Color Uniformity Maintenance free Environment Friendly (Green Building Product)

7 Applications Exteriors:- Commercial Buildings Factory buildings
Residential buildings Hotels & Restaurants Institutes, Schools and universities Hospitals & Health centers Shopping centers & Multiplexes Banquets Signage & Shop fronts Bus Stands Airports & Railway stations Sports stadiums and halls Petrol pumps Bridge cladding Banks & ATMs Exhibition Design Vehicles & Models And many more…………….

8 Applications Exteriors:-

9 Applications Interiors:- Interior walls False ceilings Columns
Partitions Shop inside design Escalator cladding Modular kitchens Furniture design Flush doors Noise-barrier walls Photo printing Portals And many more………….

10 Applications Interiors:-

11 Quality Assurance Model
Surface protection film of 3 layer of microns PVDF coating 30microns. Top aluminium skin of 0.5mm/0.25mm/0.20mm Dupont adhesive film of 3 layer of 70/50/30microns Polyethylene core of 3mm/(2.5mm or 3.5mm) Bottom Alumnimium skin of 0.50mm/0.25mm/0.20mm PE washcoat of 5-10 pm Online/Final inspection Periodic Product Performance tests Continuous visual check Hourly peel strength graphical analysis . Online peel strength checking by push pull gauge periodic checking of thickness, length manually

12 SN Description Method Unit Results
Standard Tests on Pratap Bond Aluminium Composite Panel - 4mm (PB-45) SN Description Method Unit Results 1 Panel thickness Std. measurement mm 3.962 2 Panel Weight -do- Gms 3 Thickness of Aluminium coil Micrometer 0.493 4 Adhesion (peel strength) ASTM 903 N/25mm N/25mm 5 Secular Gloss Test ASTM D 523:99 Gloss unit (G.U) Mean: 44.34 6 Coating Thickness Microns 27 7 Gloss Tolerance 54% 8 Gloss Retention ASTM D523 Within 5 unit 3.3 units 9 UV test ASTM D2244 As per norms 10 Pencil Hardness ASTM D 3363:05 Limit above ‘H’ 2H 11 Dry adhesion test AAMA Visual observation No removal of film or blistering 12 Wet adhesion test 13 Impact resistance ASTM D 2794:04 No visual cracking & breaking observed. No visual paint film tearing & no paint removal observed. 14 Cross Hatch Resistance ASTM D 3359:02 No paint removal or peeling observed (0% area removed) 15 Chalking resistance ASTM G154 & ASTM D4214 Max. rating 10 unit after 200 hrs No formation of chalking observed 16 Acid resistance ASTM D-1308:02 No change. No paint removal Blistering, change in Gloss, Swelling, Discoloration or peeling. 17 Alkali Resistance ASTM D1308:02 No change 18 Boiling water adhesion Boiling water (100ºc for 20 min) No paint removal blistering or peling 19 Muriatic acid resistance No blistering , no visual change 20 Oil Resistance 21 Solvent 22 Washing

13 Pratap Bond ACP Test Reports:-

14 Sizes Available:- SIZE Panel Thickness Aluminium Thickness Coating
Application Standard Size 1220 x 2440 mm 1220 x 3050 mm 1220 x 3660 mm Max. Width : 1575mm Max. Length upon request 4mm 0.50mm PVDF Exterior 0.25mm 3mm 0.20mm PE Interior 2mm 0.12mm 1.2mm 4.5mm (Partition Board)

15 Benefits over other materials:-
Properties PRATAPBOND ACP Aluminium Steel Granite/Stone Weight 4mm: 5.5kg/m2 3mm: 8.0kg/m2 1.5mm: 11.47kg/m2 - Flatness Excellent Uneven Good Heat Insulation Poor Average Sound Insulation Highest Medium Low Echo Response High Paint Consistency Inconsistence Paint Micron Even Weather Proof Fire Proof Fabrication Easy Difficult Installation Quick Delivery Soon Slow Total Cost Cheap Maintenance

16 Wings To Your Imagination

17 PRATAP BOND ACP a Green Building Product
Due to Global Warming all are looking for Green Building Products to maintain the ecological balance. We are please to notified that ACP is a Green Building Product and it can be used in Green Building Projects. The Features which makes the ACP a Green Building Product: Eco Friendly Reusable & Recyclable Water Resistant Fire Resistant Non Hazardous Extended Life User Friendly

18 Fire Retardant :- Pratap Bond is introducing Fire Retardant grade Aluminium Composite Panel with a fire retardant core for areas that required fire rated qualities. It does not emit toxic gases.

Vibgyor Tower project of NBCC at Rajarhat NBCC Bus stand project at Agartala Indian Railways Kolkata Metro Rail SDF Building of Webel at Saltlake Birla Institute & Technology Musium Indian oil petrol pump Cadbury office at Haldia Hotel Gayetri Palace at Mazaffarpur Bidya Bharti School at Saltlake Kolkata Police Stations Building Adhunik Power Plant at Jamshedpur Woodland Nursing Home at New Alipore Jash Textile Market at Surat BMC Market at Bhubaneswar Rose Valley Projects Ambuja Realty Eco-space at Rajarhat Calcutta University at Saltlake And many more……………



22 Future of Pratap Bond ACP:-
After a successful implements and acceptance of Pratap Bond ACP in every field of construction, we are coming up with wide range of decorative ACPs. Besides solid and metallic colour series we are going to introduce ……………. Fire Retardant grade ACP Wooden Finish Mirror Finish Stone & Marble Finish and Optical Designs

23 THANK YOU Designed By:- PROSENJIT NANDY Marketing Executive,

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