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Injection moulding Tool maintenance Automotive plastic parts and technical plastic parts ISO/TS 16949, ISO 14001, ISO 9001, PN-N 18001, Q1 certified BYDGOSZCZ,

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Presentation on theme: "Injection moulding Tool maintenance Automotive plastic parts and technical plastic parts ISO/TS 16949, ISO 14001, ISO 9001, PN-N 18001, Q1 certified BYDGOSZCZ,"— Presentation transcript:

1 Injection moulding Tool maintenance Automotive plastic parts and technical plastic parts ISO/TS 16949, ISO 14001, ISO 9001, PN-N 18001, Q1 certified BYDGOSZCZ, POLAND

2 Injection moulding Tool maintenance

3 BIRD FLIGHT VIEW

4 MAP

5 OVERVIEW Form-Plast S.A. is polish company founded by Halina and Maciej Pietraszek in 1978; Our company has been directly involved in making injection moulded parts, and through years has gained experience in manufacturing technical moulded parts, especially those for the automotive and electronic sectors; Our customers include those being OEM as well as Tier1 & Tier2 suppliers; Our machinery park consist of 65 CNC injection moulding machines, ranging from 50 Tons up to 2500 Tons of clamping force; Since we understand the quality is the key to success, our company has implemented a Quality Management System according to ISO/TS16949:2002, ISO14001, ISO 9001:2000, PN-N 18001 and achieved award Q1 ; On the 3 of March 2008 district court in Bydgoszcz registered convertion of Form-Plast Limited Liability Company into Form-Plast Join Stock Company.

6 To continuously upgrade our skills in order to ensure further growth of company, which will strenghten our position on the plastic processing market as a respected supplier of plastic parts, moulds and services to the automotive, electronics and other demanding branches of the industry. Showing full respect to the environment at every stage of our activity, we work hard for the better and prosperous future. MISSION AND VISION

7 One-component injection moulding, Two-component injection moulding Gas-assisted injection moulding Mould Design, Development & Construction CAD/CAM Systems Electrode Design Latest investments: Heat & Cool technology Two automatic painting lines Tampo and silk-screen printing equipment 31 years of experience in: EXPERIENCE

8 TURNOVER

9 EMPLOYMENT

10 COUNTRYPARTSMOULDS MARKETS POLAND GERMANY SWEDEN FRANCE HOLLAND SPAIN LITHUANIA BELGIUM UK TURKEY USA CHINA MEXICO BRASIL

11 Sales branchesShare injection moulded parts: 90% injection moulds: 10% electronics industry: 57% automotive industry: 40% other: 3% SALES

12 Nitrogen generator for gas assist injection moulding. Heat & Cool injection moulding. STANDARD MACHINES Machines with clamping force of 900, 1200 (2x), 1500,1800, 2500 tons.

13 OUR CUSTOMERS AUTOMOTIVE OEM: VOLVO 3P - Sweden, Belgium, Brasil, USA, France VOLVO CAR CORPORATION in Sweden and Belgium Tier 1 or 2's: DELPHI AUTOMOTIVE SYSTEMS - Poland, France LEAR - Spain and Poland VISTEON - Poland and France SIEMENS VDO - United Kingdom Others: THULE - Sweden, United Kingdom and Poland REVELL - Germany and USA ALLIBERT - France SEB - France DEUTCHE TELEKOM - Germany SHARP – Poland, Spain LG ELECTRONICS – Poland TENSHO – Poland ELECTRONICS:

14 Production for automotive industry of injection moulded plastic parts and tools Cable channels Fuel system parts Covers, Housings Elements of roof luggage racks / railing parts Brackets Pillar Covers Precision technical parts Air conditioning motor holders Other PARTS

15 Production for electronic industry of injection moulded plastic parts PARTS Front cabinets Control buttons Back cabinets Covers Panel holders Other

16 INJECTION MACHINES

17

18 MACHINES Clamping force from 50 tons up to 2500 tons STANDARD MACHINES

19 MACHINES STANDARD MACHINES

20 Clamping force from 160 tons up to 500 tons HUARONG HDC-500 HUARONG HDC-300 HUARONG HDC-160 TWO-COMPONENT MACHINES

21 EXTREMELY PRECISION PARTS -small electric injection machines with clamps power up to 300 tons. Special equipment for high-impact materials and high-wear materials (PPS, PA66+45GF). NEGRIBOSSI VE 70-180 NEGRIBOSSI VE 160-720 NEGRIBOSSI VE 90-350 NEGRIBOSSI VE 210-960 NEGRIBOSSI VE 120-440 NEGRIBOSSI VE 300-1700 ELECTRIC MACHINES

22 H&C TECHNOLOGY HEAT & COOL Heat & Cool technology can provide excellent surface appearance.

23 H&C TECHNOLOGY HEAT & COOL Our special equipment gives Heat & Cool process more effectively.

24 PAINTING ROOMS TWO, AUTOMATIC PAINTING LINES TV models up to 52 inches Productivity up to 600 pcs per shift on one line Basic assembly with tampo and silk-screen printing

25 TAMPO PRINTING MACHINES : 1.TAMPO GRANIT TGC200 (2 x 100 x 100 mm) TAMPO GRANIT TGE220 (2 x 100 x 100 mm) TAMPO TECHNIKA 450-150 (2 x 150 x 450 mm) TECA PRINT TC500 (2 x 150 x 500 mm) SILK SCREEN EQUIPMENT TAMPO AND SILK SCREEN PRINTING EQUIPMENT

26 TOOLSHOP OVERVIEW We have own toolroom as parallel activity to injection moulding in the same location, to carry out tool maintenance with minimum of cost and delay and even to design and construct moulds; Mould size flexibility from 50 kg up to 15 tons High quality steel and components

27 3-AXIS MILLING MACHINES: 1.HAAS VCE 500 (400 x 300 x 250 mm) 2.MIKRON VCE 500 (500 x 300 x 250 mm) 3.MAZAK FJV-20 (560 x 980 x 500 mm) 4.HARTFORD VMC 850 (850 x 510 x 510 mm) 5.DECKEL MAHO 103V (1000 x 600 x 600 mm) 6.FADAL VMC 4020 (1015 x 500 x 500 mm) MAZAK VTC-20B (1120 x 510 x 510 mm) FADAL VMC 6030 (1500 x 750 x 650 mm) 1.HARTFORD HV-70 (1500 x 780 x 500 mm) 5-AXIS MILLING MACHINES: 1.MAHO DECKEL DMU 70 EVOLUTION (790 x 600 x 520 mm) 2.MAHO DECKEL 1000 (750 x 750 x 600 mm) 3.CME FS2 (2000 x 1000 x 1000 mm) 4.FIDIA K214 (2850 x 1250 x 1400 mm) GUN DRILLING MACHINES: DEGEN 4-AXIS (1000 x 1000 x 600 mm) MILLING MACHINES:

28 5 axis HSM milling machine FIDIA K214 NEW INVESTMENT

29 WIRE CUTTING MACHINES : 1.SURE FIRST DW432 (400 x 300 x 200 mm) 2.FANUC ROBOCUT OC-1C (500 x 500 x 395 mm) 3.JAPAX LDM 1000 (1000 x 600 x 400 mm) SPARK EROSION MACHINES (EDM): 1.SODICK AM 3L (300 x 200 x 250 mm) 2.CHARMILLES D420 (400 x 250 x 150 mm) 3.EDEC 40 EROMEX (400 x 250 x 150 mm) 4.EDE 40 (400 x 250 x 150 mm) 5.SURE FIRST CNC420 (600 x 300 x 300 mm) 6.SODICK AQ 75L (700 x 500 x 350 mm) 7.CHARMILLES ROBOF. (900 x 600 x 450 mm) 8.SURE FIRST 1080EDM (970 x 800 x 505 mm) SPARK EROSION MACHINES:

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31 MEASURING FACILITY

32 Beside regular activities relating to continuous improvement of our technical equipment and manufacturing methods, we focus on quality environment and safety. ISO/TS 16949:2002 ISO 14001:2004 ISO 9001:2000 PN-N18001:2004 Q1:2007 Key contact persons : Ms Joanna Szwaracka, Tel. +48 52 370 33 55 QUALITY

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34 Quality System Management ISO 9001:2000 Valid until 2010 Certification scope: Tools manufacturing First certification of ISO 9002 was in 1999. ISO 9001:2000–process approach certification was in 2004 Last certification audit in 2006

35 QUALITY Environmental System Management Occupational Health and Safety System Management ISO 14001:2004 PN-N 18001:2004 Valid until 2011 Certification scope: Plastic injection moulding Tools manufacturing First certification was in 2002 Last certification audit in 2008

36 QUALITY


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