Presentation on theme: "Automotive plastic parts and technical plastic parts"— Presentation transcript:
1 Automotive plastic parts and technical plastic parts Injection mouldingTool maintenanceAutomotive plastic parts and technical plastic partsISO/TS 16949, ISO 14001, ISO 9001, PN-N 18001, Q1 certifiedBYDGOSZCZ, POLAND
5 OVERVIEWForm-Plast S.A. is polish company founded by Halina and Maciej Pietraszek in 1978;Our company has been directly involved in making injection moulded parts, and through years has gained experience in manufacturing technical moulded parts, especially those for the automotive and electronic sectors;Our customers include those being OEM as well as Tier1 & Tier2 suppliers;Our machinery park consist of 65 CNC injection moulding machines, ranging from 50 Tons up to 2500 Tons of clamping force;Since we understand the quality is the key to success, our company has implemented a Quality Management System according to ISO/TS16949:2002, ISO14001, ISO 9001:2000, PN-N and achieved award Q1;On the 3 of March 2008 district court in Bydgoszcz registered convertion of Form-Plast Limited Liability Company into Form-Plast Join Stock Company.
6 MISSION AND VISIONTo continuously upgrade our skills in order to ensure further growth of company, which will strenghten our position on the plastic processing market as a respected supplier of plastic parts, moulds and services to the automotive, electronics and other demanding branches of the industry.Showing full respect to the environment at every stage of our activity, we work hard for the better and prosperous future.
7 31 years of experience in: One-component injection moulding,Two-component injection mouldingGas-assisted injection mouldingMould Design, Development & ConstructionCAD/CAM SystemsElectrode DesignLatest investments:Heat & Cool technologyTwo automatic painting linesTampo and silk-screen printing equipment
12 Machines with clamping force of 900, 1200 (2x), 1500,1800, 2500 tons. STANDARD MACHINESMachines with clamping force of 900, 1200 (2x), 1500,1800, 2500 tons.Nitrogen generator for gas assist injection moulding. Heat & Cool injection moulding.
13 OUR CUSTOMERS ELECTRONICS: AUTOMOTIVE OEM: Tier 1 or 2's: Others: SHARP – Poland, SpainLG ELECTRONICS – PolandTENSHO – PolandAUTOMOTIVE OEM:VOLVO 3P - Sweden, Belgium, Brasil, USA, FranceVOLVO CAR CORPORATION in Sweden and BelgiumTier 1 or 2's:DELPHI AUTOMOTIVE SYSTEMS - Poland, FranceLEAR - Spain and PolandVISTEON - Poland and FranceSIEMENS VDO - United KingdomOthers:THULE - Sweden, United Kingdom and PolandREVELL - Germany and USAALLIBERT - France SEB - FranceDEUTCHE TELEKOM - Germany
14 PARTS Production for automotive industry of injection moulded plastic parts and toolsCable channels Fuel system partsCovers, Housings Elements of roof luggage racks / railing parts BracketsPillar CoversPrecision technical partsAir conditioning motor holdersOther
15 Production for electronic industry of injection PARTSProduction for electronic industry of injection moulded plastic partsFront cabinetsControl buttonsBack cabinetsCoversPanel holdersOther
20 Clamping force from 160 tons up to 500 tons TWO-COMPONENTMACHINESClamping force from 160 tons up to 500 tonsHUARONG HDC-500HUARONG HDC-300 HUARONG HDC-160
21 ELECTRIC MACHINESEXTREMELY PRECISION PARTS -small electric injection machines with clamps power up to 300 tons.Special equipment for high-impact materials and high-wear materials(PPS, PA66+45GF).NEGRIBOSSI VE NEGRIBOSSI VE NEGRIBOSSI VE NEGRIBOSSI VE NEGRIBOSSI VE NEGRIBOSSI VE
22 Heat & Cool technology can provide excellent surface appearance. H&C TECHNOLOGYHEAT & COOLHeat & Cool technology can provide excellent surface appearance.Normal moldingHeat & Cool
23 Our special equipment gives Heat & Cool process more effectively. H&C TECHNOLOGYHEAT & COOLOur special equipment gives Heat & Cool process more effectively.
24 TWO, AUTOMATIC PAINTING LINES PAINTING ROOMSTWO, AUTOMATIC PAINTING LINESTV models up to 52 inchesProductivity up to 600 pcs per shift on one lineBasic assembly with tampo and silk-screen printing
25 TAMPO AND SILK SCREEN PRINTING EQUIPMENT TAMPO PRINTING MACHINES :TAMPO GRANIT TGC (2 x 100 x 100 mm)TAMPO GRANIT TGE (2 x 100 x 100 mm)TAMPO TECHNIKA (2 x 150 x 450 mm)TECA PRINT TC (2 x 150 x 500 mm)SILK SCREEN EQUIPMENT
26 TOOLSHOP OVERVIEWWe have own toolroom as parallel activity to injection moulding in the same location, to carry out tool maintenance with minimum of cost and delay and even to design and construct moulds;Mould size flexibility from 50 kg up to 15 tonsHigh quality steel and components
27 MILLING MACHINES: 3-AXIS MILLING MACHINES: 5-AXIS MILLING MACHINES: HAAS VCE (400 x 300 x 250 mm)MIKRON VCE (500 x 300 x 250 mm)MAZAK FJV (560 x 980 x 500 mm)HARTFORD VMC (850 x 510 x 510 mm)DECKEL MAHO 103V (1000 x 600 x 600 mm)FADAL VMC (1015 x 500 x 500 mm)MAZAK VTC-20B (1120 x 510 x 510 mm)FADAL VMC (1500 x 750 x 650 mm)HARTFORD HV (1500 x 780 x 500 mm)5-AXIS MILLING MACHINES:MAHO DECKEL DMU 70 EVOLUTION (790 x 600 x 520 mm)MAHO DECKEL (750 x 750 x 600 mm)CME FS (2000 x 1000 x 1000 mm)FIDIA K (2850 x 1250 x 1400 mm)GUN DRILLING MACHINES:DEGEN 4-AXIS (1000 x 1000 x 600 mm)
28 NEW INVESTMENT5 axis HSM milling machine FIDIA K214
29 SPARK EROSION MACHINES: WIRE CUTTING MACHINES :SURE FIRST DW (400 x 300 x 200 mm)FANUC ROBOCUT OC-1C (500 x 500 x 395 mm)JAPAX LDM (1000 x 600 x 400 mm)SPARK EROSION MACHINES (EDM):SODICK AM 3L (300 x 200 x 250 mm)CHARMILLES D (400 x 250 x 150 mm)EDEC 40 EROMEX (400 x 250 x 150 mm)EDE (400 x 250 x 150 mm)SURE FIRST CNC (600 x 300 x 300 mm)SODICK AQ 75L (700 x 500 x 350 mm)CHARMILLES ROBOF (900 x 600 x 450 mm)SURE FIRST 1080EDM (970 x 800 x 505 mm)
32 QUALITYBeside regular activities relating to continuous improvement of our technical equipment and manufacturing methods, we focus on quality environment and safety .ISO/TS 16949:2002ISO 14001:2004ISO 9001:2000PN-N18001:2004Q1:2007Key contact persons :Ms Joanna Szwaracka, Tel
34 QUALITY Quality System Management ISO 9001:2000 Valid until 20 10 Certification scope:Tools manufacturingFirst certification of ISO 9002 wasin 1999.ISO 9001:200–processapproach certification was in 2004Last certification audit in 2006
35 Plastic injection moulding QUALITYEnvironmental System ManagementOccupational Health andSafety System ManagementISO 14001:2004PN-N 18001:2004Valid until 2011Certification scope:Plastic injection mouldingTools manufacturingFirst certification was in 2002Last certification audit in 2008