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Automotive plastic parts and technical plastic parts

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Presentation on theme: "Automotive plastic parts and technical plastic parts"— Presentation transcript:

1 Automotive plastic parts and technical plastic parts
Injection moulding Tool maintenance Automotive plastic parts and technical plastic parts ISO/TS 16949, ISO 14001, ISO 9001, PN-N 18001, Q1 certified BYDGOSZCZ, POLAND

2 Tool maintenance Injection moulding

3 BIRD FLIGHT VIEW

4 MAP

5 OVERVIEW Form-Plast S.A. is polish company founded by Halina and Maciej Pietraszek in 1978; Our company has been directly involved in making injection moulded parts, and through years has gained experience in manufacturing technical moulded parts, especially those for the automotive and electronic sectors; Our customers include those being OEM as well as Tier1 & Tier2 suppliers; Our machinery park consist of 65 CNC injection moulding machines, ranging from 50 Tons up to 2500 Tons of clamping force; Since we understand the quality is the key to success, our company has implemented a Quality Management System according to ISO/TS16949:2002, ISO14001, ISO 9001:2000, PN-N and achieved award Q1; On the 3 of March 2008 district court in Bydgoszcz registered convertion of Form-Plast Limited Liability Company into Form-Plast Join Stock Company.

6 MISSION AND VISION To continuously upgrade our skills in order to ensure further growth of company, which will strenghten our position on the plastic processing market as a respected supplier of plastic parts, moulds and services to the automotive, electronics and other demanding branches of the industry. Showing full respect to the environment at every stage of our activity, we work hard for the better and prosperous future.

7 31 years of experience in:
One-component injection moulding, Two-component injection moulding Gas-assisted injection moulding Mould Design, Development & Construction CAD/CAM Systems Electrode Design Latest investments: Heat & Cool technology Two automatic painting lines Tampo and silk-screen printing equipment

8 TURNOVER

9 EMPLOYMENT

10 MARKETS POLAND GERMANY SWEDEN FRANCE HOLLAND SPAIN LITHUANIA BELGIUM
COUNTRY PARTS MOULDS POLAND GERMANY SWEDEN FRANCE HOLLAND SPAIN LITHUANIA BELGIUM UK TURKEY USA CHINA MEXICO BRASIL

11 SALES Sales branches Share injection moulded parts: 90%
injection moulds: 10% electronics industry: 57% automotive industry: 40% other: 3%

12 Machines with clamping force of 900, 1200 (2x), 1500,1800, 2500 tons.
STANDARD MACHINES Machines with clamping force of 900, 1200 (2x), 1500,1800, 2500 tons. Nitrogen generator for gas assist injection moulding. Heat & Cool injection moulding.

13 OUR CUSTOMERS ELECTRONICS: AUTOMOTIVE OEM: Tier 1 or 2's: Others:
SHARP – Poland, Spain LG ELECTRONICS – Poland TENSHO – Poland AUTOMOTIVE OEM: VOLVO 3P - Sweden, Belgium, Brasil, USA, France VOLVO CAR CORPORATION in Sweden and Belgium Tier 1 or 2's: DELPHI AUTOMOTIVE SYSTEMS - Poland, France LEAR - Spain and Poland VISTEON - Poland and France SIEMENS VDO - United Kingdom Others: THULE - Sweden, United Kingdom and Poland REVELL - Germany and USA ALLIBERT - France SEB - France DEUTCHE TELEKOM - Germany

14 PARTS Production for automotive industry of injection
moulded plastic parts and tools Cable channels   Fuel system parts Covers, Housings   Elements of roof luggage racks / railing parts   Brackets Pillar Covers Precision technical parts Air conditioning motor holders Other

15 Production for electronic industry of injection
PARTS Production for electronic industry of injection   moulded plastic parts Front cabinets Control buttons Back cabinets Covers Panel holders Other

16 INJECTION MACHINES

17 INJECTION MACHINES

18 Clamping force from 50 tons up to 2500 tons
STANDARD MACHINES MACHINES Clamping force from 50 tons up to 2500 tons

19 STANDARD MACHINES MACHINES

20 Clamping force from 160 tons up to 500 tons
TWO-COMPONENT MACHINES Clamping force from 160 tons up to 500 tons HUARONG HDC-500 HUARONG HDC-300 HUARONG HDC-160

21 ELECTRIC MACHINES EXTREMELY PRECISION PARTS -small electric injection machines with clamps power up to 300 tons. Special equipment for high-impact materials and high-wear materials (PPS, PA66+45GF). NEGRIBOSSI VE NEGRIBOSSI VE NEGRIBOSSI VE NEGRIBOSSI VE NEGRIBOSSI VE NEGRIBOSSI VE

22 Heat & Cool technology can provide excellent surface appearance.
H&C TECHNOLOGY HEAT & COOL Heat & Cool technology can provide excellent surface appearance. Normal molding Heat & Cool

23 Our special equipment gives Heat & Cool process more effectively.
H&C TECHNOLOGY HEAT & COOL Our special equipment gives Heat & Cool process more effectively.

24 TWO, AUTOMATIC PAINTING LINES
PAINTING ROOMS TWO, AUTOMATIC PAINTING LINES TV models up to 52 inches Productivity up to 600 pcs per shift on one line Basic assembly with tampo and silk-screen printing

25 TAMPO AND SILK SCREEN PRINTING EQUIPMENT
TAMPO PRINTING MACHINES : TAMPO GRANIT TGC (2 x 100 x 100 mm) TAMPO GRANIT TGE (2 x 100 x 100 mm) TAMPO TECHNIKA (2 x 150 x 450 mm) TECA PRINT TC (2 x 150 x 500 mm) SILK SCREEN EQUIPMENT

26 TOOLSHOP OVERVIEW We have own toolroom as parallel activity to injection moulding in the same location, to carry out tool maintenance with minimum of cost and delay and even to design and construct moulds; Mould size flexibility from 50 kg up to 15 tons High quality steel and components

27 MILLING MACHINES: 3-AXIS MILLING MACHINES: 5-AXIS MILLING MACHINES:
HAAS VCE (400 x 300 x 250 mm) MIKRON VCE (500 x 300 x 250 mm) MAZAK FJV (560 x 980 x 500 mm) HARTFORD VMC (850 x 510 x 510 mm) DECKEL MAHO 103V (1000 x 600 x 600 mm) FADAL VMC (1015 x 500 x 500 mm) MAZAK VTC-20B (1120 x 510 x 510 mm) FADAL VMC (1500 x 750 x 650 mm) HARTFORD HV (1500 x 780 x 500 mm) 5-AXIS MILLING MACHINES: MAHO DECKEL DMU 70 EVOLUTION (790 x 600 x 520 mm) MAHO DECKEL (750 x 750 x 600 mm) CME FS (2000 x 1000 x 1000 mm) FIDIA K (2850 x 1250 x 1400 mm) GUN DRILLING MACHINES: DEGEN 4-AXIS (1000 x 1000 x 600 mm)

28 NEW INVESTMENT 5 axis HSM milling machine FIDIA K214

29 SPARK EROSION MACHINES:
WIRE CUTTING MACHINES : SURE FIRST DW (400 x 300 x 200 mm) FANUC ROBOCUT OC-1C (500 x 500 x 395 mm) JAPAX LDM (1000 x 600 x 400 mm) SPARK EROSION MACHINES (EDM): SODICK AM 3L (300 x 200 x 250 mm) CHARMILLES D (400 x 250 x 150 mm) EDEC 40 EROMEX (400 x 250 x 150 mm) EDE (400 x 250 x 150 mm) SURE FIRST CNC (600 x 300 x 300 mm) SODICK AQ 75L (700 x 500 x 350 mm) CHARMILLES ROBOF (900 x 600 x 450 mm) SURE FIRST 1080EDM (970 x 800 x 505 mm)

30 SPARK EROSION MACHINES:

31 MEASURING FACILITY

32 QUALITY Beside regular activities relating to continuous improvement of our technical equipment and manufacturing methods, we focus on quality environment and safety . ISO/TS 16949:2002 ISO 14001:2004 ISO 9001:2000 PN-N18001:2004 Q1:2007 Key contact persons : Ms Joanna Szwaracka, Tel

33 QUALITY

34 QUALITY Quality System Management ISO 9001:2000 Valid until 20 10
Certification scope: Tools manufacturing First certification of ISO 9002 was in 1999. ISO 9001:200 process approach certification was in 2004 Last certification audit in 2006

35 Plastic injection moulding
QUALITY Environmental System Management Occupational Health and Safety System Management ISO 14001:2004 PN-N 18001:2004 Valid until 2011 Certification scope: Plastic injection moulding Tools manufacturing First certification was in 2002 Last certification audit in 2008

36 QUALITY


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