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Who is Metal Components LLC.? Metal Components LLC. has well over a half century of metal fabricating experience with over forty years in contract fabricating.

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Presentation on theme: "Who is Metal Components LLC.? Metal Components LLC. has well over a half century of metal fabricating experience with over forty years in contract fabricating."— Presentation transcript:

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2 Who is Metal Components LLC.? Metal Components LLC. has well over a half century of metal fabricating experience with over forty years in contract fabricating. Through careful growth and capital commitment, MC has become a leader in contract manufacturing for OEM accounts. Our 100,000 square foot plant in Grand Rapids, Michigan offers close-tolerance, precision metal fabrication with the quality our customers have depended on since we first opened our doors. Corporate Member of the Michigan Minority Business Development Council

3 Typical Products Stands Kiosks Electronic Enclosures & Housings Electronic Components Office Furniture Components & Assemblies Automotive Diagnostic Systems Cabinetry Appliance Service Components Conveyer System Components Vending Machine Components Wire/EDM Systems Components Industrial Workstations Point of Purchase Display Systems Technical Furniture

4 Product Samples Mobile Diagnostics Cabinets Emissions Testing Cabinet

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9 What Differentiates Metal Components? Supply Chain Management Product & Program Management Business Technology Lean Manufacturing Employee Involvement Advanced Engineering Capabilities Supply Chain Management Advanced Engineering Capabilities Manufacturing Processes & Equipment Business Technology Quality Control & Program Management Employee Involvement Click on a picture for more details.

10 E-Commerce Improved Co-Engineering Continued Commitments to Technology and Lean Manufacturing Maintain ISO Certification Dedicated to Continuous Improvement

11 E-Commerce Strategy Customer Service Portal –Immediate Access to Order & Account Status –Published Performance & Status Reports On-Line Ordering –XML-Based Secure Ordering –Purchase Orders Received Via Web or On-Line Procurement –Internal Purchasing Activities Via Web or –Access to Supplier Exchanges Provides the Best Pricing

12 Is Metal Components LLC… More than just a sheet metal fabricator? A full service engineering, product development and manufacturing supplier? Prepared for the New E conomy? Yes Ready for your business? Absolutely

13 Thank You For Choosing Metal Components LLC. Voice Fax

14 Advanced Engineering Capabilities Design Engineers CAD/CNC Technicians Pro/Engineer 2000i 2 CadKey AccuFab Dynamic Nesting Concurrent Engineering Complete Product Design Capability Project Management

15 Manufacturing Processes & Equipment Welding Turret Presses Flexible Manufacturing System RAS Folder Powder Coating Brake Presses Many Additional Capabilities Click on a picture for more details. CL-5 Laser

16 Welding Capabilities

17 Turret Presses ManufacturerTonsBedTravelHPM Finn Power A5 (2)2550x IPM300 Strippit3041x IPM200 Strippit3041x IPM280

18 CL-5 Laser Center Max Ga.BedsizeWattsFeedrate ½48x IPM

19 Flexible Manufacturing System The Finn Power Shear Genius integrates and automates loading, punching and shearing required for fabrication of high quality components. Tons:33 Bed:51x200 Travel:4176 IPM HPM:400

20 RAS Folder The RAS is a 120 CNC folding system with a 74 Deg/Sec stroke that can handle up to 9 GA steel.

21 Paint & Wash Systems Rapid Engineering conveyorized 6 stage wash and iron phosphate system DeVilbiss & Brinks wet coat system Binks powder coat system

22 Brake Presses ManufacturerTonsBedShut Ht.Stroke Cincinnati Cincinnati Cincinnati (2) Cincinnati Cincinnati

23 Additional Capabilities & Equipment Cincinnati ¼x10 Shear OMP/Dake Saw Timesaver deburring system Haeger PEM insertion presses Drilling & tapping In-house tool capability Light & Full Assembly Stretch Wrap Machine Metal Finishing Silk Screening Finish Services (plating, anodizing, Teflon coating, etc.)

24 Supply Chain Management

25 Production Control & Capacity Management MC employs an Advanced Planning & Scheduling system which goes far beyond traditional MRP approaches to production control. The APS system allows MC superior control over production activities. Going beyond APS, MC uses utilization and efficiency reports (historical and current) to establish needs and identify and eliminate bottlenecks. Advanced Throughput Tools based on Eli Goldratts Theory of Constraints provide detailed views into potential bottlenecks and overall shop floor activity, allowing our capacity management team to make highly informed decisions. We also make extensive use of a Kanban system for our primary materials. Supply Chain Management

26 Bar Coding & Specialized Labels MC has full Barcode and Labeling capabilities. We use Zebra Thermal Printers (up to 6 wide) and can read and create all standard label formats. MC offers a standard shipping label (similar to the one pictured) or our staff can create a label tailored to your specific needs.

27 Business Technology Integrated ERP System Business Intelligence Tools E-Commerce Leading Edge Technologies Highly Reliable Systems

28 Business Technology Business Intelligence Open data allows MC limitless reporting capabilities Crystal Enterprise (Crystal Reports) provides report scheduling and automatic generation of HTML reports. Ad Hoc Queries and Crystal Analysis provide clear and quick views into our ERP systems.

29 Business Technology E-Commerce MC is poised to create a full B2B solution. All of our web systems are hosted in- house for improved control and quicker deployment. A combination of Thin Client technology and Internet-enabled databases provides MC with a solid E- Commerce foundation. We will continue to support EDI transactions until all our customers have moved to full E-Commerce and XML technologies.

30 Business Technology Leading Edge Technology Network Computers Real-Time Labor Data Automated Nesting and NC Generation Client/Server NC Program Distribution Secure Remote Access

31 Lean Manufacturing MC LLC is committed to the Toyota Production System. We provide ongoing TPS training to our staff and have created a Continuous Improvement Team to measure the success of our Kaizen events and determine what areas are best served by future events. MC has implemented cellular manufacturing approaches for numerous projects. While not all our production lends itself well to cellular manufacturing, we are committed to using cells whenever appropriate.

32 Product & Program Management

33 ISO-9001 Certified MC proudly hoisted our ISO-9001 banner in June, ISO demonstrates our commitment to quality and excellence. We will continue to stand behind or ISO policy:

34 Employee Involvement MC provides continuous education opportunities and requirements for our employees. These include shop math, measurement tools and systems, problem solving, TPS (Lean), and job skills training. MC further offers employee involvement through team-based problem resolution (8D), a Gain Share system, Educational Reimbursement programs, 401k, and Profit Sharing.


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