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TECHNICAL ADVANTAGES IN FABRICATION OFFSHORE WIND FARMS FOUNDATIONS.

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Presentation on theme: "TECHNICAL ADVANTAGES IN FABRICATION OFFSHORE WIND FARMS FOUNDATIONS."— Presentation transcript:

1 TECHNICAL ADVANTAGES IN FABRICATION OFFSHORE WIND FARMS FOUNDATIONS

2 IDESA PRESENTATION activity IDESA ACTIVITIES OIL&GAS Onshore Offshore Core Bussines 90% exportation OTHERS - Aeronautical Cement Fertilizers Pulp Combined Cycle power plants CLEAN ENERGIES OCEAN ENERGIES Eólica y undimotriz SOLAR HYDROGEN CO 2 BIOFUELS NUCLEAR RECHEARCH AND DEVELOPMENT ACTIVITIES AND PROJECTS

3 PRODUCTS Columns / Tower Coke Drums Reactors Separators Helixchangers - ABB Lummus Tanks y Spheres Silos Drums Shell & Tube Heat Exchangers Boilers Pipes LICENSORS Conocophilips UOP Axens CBI Lummus Exxon Mobile – EMRE Haldor Topsøe Foster Wheeler KBR Kanfa ENGINEERING COMPANIES Fluor KBR Foster Wheeler Jacobs Bechtel Amec MW Kellogg Technip Técnicas Reunidas SNC Lavalin Astra Evangelista Intecsa Adapt KCC Exterran Peerless Sener Precser Rand BA Energy Prosernat Cobra P.I. OIL&GAS Onshore Offshore Core Bussines 90% exportation END USERS Shell Exxon Mobile Valero Marathon Tesoro Chevron Dow Dupont Sunoco Motiva BP ConocoPhilips Repsol Petrobas Galp Statoil Pemex RPC-Concon-ENAP Cepsa Saudi Aramco Total Reliance Rabigh Surguenetftegas Enagas Syncrude Hellenic Petroleum Petroplus Linde More than 4.000 equipments manufactured IDESA PRESENTATION activity

4 LICENSORS UOP Exxon Mobile ENGINEERING COMPANIES Fluor KBR Foster Wheeler Jacobs Bechtel Amec USA References END USERS Exxon Mobile Valero Marathon Tesoro Chevron Dow Chemical Dupont Sunoco Motiva Coca Cola More than 200 equipments manufactured for American engineering companies and working for USA and Canada. IDESA PRESENTATION activity LOCATIONS Texas Luisiana Indiana California Michigan Alberta etc.

5 CLEAN ENERGIES OCEAN ENERGIES Eólica y undimotriz SOLAR HYDROGEN CO 2 BIOFUELS IDESA PRESENTATION R&D Projects IDESA participates in an ambitious R&D Project about oceanic energies ( OCEAN LIDER ). The Project aims to develop the necessary technologies for implantation of integrated facilities to make the most of renewable oceanic energies: waves and marine currents. IDESA takes part actively in Cenit ConSOLi+Da Project. The project will perform Research and Development activities in Concentrating Solar Thermal Technologies (Cylindrical Parabolic Receivers, Power Tower and Stirling Discs) consolidating the leading position of Spain in the thermosolar technology. IDESA also participates in the Cenit SOST CO2 Project. The objective of the Project is basically to analyze the complete life cycle of CO2 from its capture on the emission sources to its transportation, storage, and large scale appraisement. IDESA is involved in many R&D projects related with clean energies. HiPRwind The aim of the HiPRwind (hyperwind) project is to investigate, develop and test new solutions for very large wind turbines for future offshore developments at an industrial scale. The project will address critical issues of offshore wind turbine technology such as extreme reliability, remote maintenance and grid integration with particular emphasis on floating wind turbines.

6 STORAGE TANKSCOLUMNS / STEAM CONDENSER COKE DRUMSSPHERES TOWERS EXCHANGERS OIL&GAS EXAMPLES OF PRODUCTS MANUFACTURED BY IDESA IDESA PRESENTATION activity

7 IDESA PRESENTATION Company structure I.T.C IDESA Technical Consortia MEMBERS IDESA IDEFAB Ideas y Soluciones de Ingeniería Cosermo Aislamientos Suaval Tuinsa Norte Monrasa Noguera Talleres Larrea Talleres Vallina Talleres Guerra Industrial Moreypi Indemesa Apg connect Metalúrgica MG Fundación Prodintec Talleres Cubia Montajes del Cantábrico Cemacome Insular Tainca Instalaciones y montajes Albandi MECAL Talleres Pitito Metálicas de Somonte Caldelán Mecanizados Cas Verot Calderería, Reparaciones y Proyectos del Norte Alusín Nortemecánica Inmeca Edima Silmeca Mecanizados Tombba Mecainsa IDEFAB (Idesa Fabrication S.A.) IDESA Participation: 75% Grupo Daniel Alonso DACERO Shops www.grupo-danielalonso.es IDESA (Ingeniería y Diseño Europeo S.A.) Strategic Partner Ownership Head / Coordination

8 PRODUCTS Autoclaves Bioethanol Storage Tanks Scientific Facilities Pulp Evaporation Units PTE Compresosrs Mounded Storage Plants LICENSORS Kvaerner Pulping ABC Compresosrs Siemens Hydrogas & Chemicals France Oschatz Gmbh Otros… END USERS Airbus Ence ArcelorMittal Borealis Coca Cola Basf Carburos Matálico Liebherr Gas Natural Unión Fenosa Abener-Abengoa Cern Ciemat OTHERS - Aeronautical Cement Fertilizers Pulp Combined cycle power Plants IDESA PRESENTATION activity

9 IDEFAB Workshop Parque Empresarial del Principado de Asturias. Avilés Covered surface area: 21.000 m 2 Height under hook: 16.500 mm. Maximun manufactured weight : 2.000 Tm. Max. Diameter to be manufactured: 15.000 mm. IDESA PRESENTATION facilities

10 NAVE IDESA / IDESA-GDA Parque Empresarial del Principado de Asturias. Avilés Covered surface area: 16.000 m2 Uncovered surface area: 6.000 m2 Height under hook: 16.000 mm. Max. Diameter to be manufactured: 15.000 mm. IDESA PRESENTATION facilities

11 IDESA PRESENTATION facilities DACERO Workshop Veriña (Gijón) Covered surface area: 12.000 m 2 Height under hook: 12.000 mm. Paint Cabin

12 SAW MACHINES FOR LONGITUDINAL & CIRCULAR WELD TANK TURNING ROLL SPECIFIC MACHINES DESIGN AND MANUFACTURE We desing and manufacture specific machines for our activity HIDRAULIC FORMING PRESS 4000 TN IDESA PRESENTATION Specific machines

13 FURNANCE DIMENSIONS 12,5 x 12,5 x 43 m. (can be extend to 16 x 16 x 45 m.) Without weight limits POST WELD HEAT TREATMENT TEC Sub-merge-arc welding machines (double arc) Narrow Gap Max. Thickness 300 mm. PROCESS FOR DIFERENT MATERIALS Carbon steel Aloy Steel Stainless steel WELD INSPECTIONS NDTs Magnetic particles Penetrating liquids Radiography Ultrasound (conventional y recordable) IDESA PRESENTATION Welding capabilities

14 HEAD OFFICE Parque Científico y Tecnológico Edificio Félix Herreros (Gijón) Surface area: 2.500 m 2 Capacity for 150 positions distributed on 5 floors. IDESA PRESENTATION facilities

15 Avilés Port IDEFAB IDESA AVILÉS PORT Shop are located at 1 Km (0,7 Mill) from heavy shipment docks/storage area of the Avilés Port. FREE ROAD ACCESS TO PORT Once duly loaded and trimmed onto special trolleys, transport time from shop to dock takes just 5 hours. IDESA SHOPS ADITIONAL STORAGE AREA IDESA PRESENTATION Storage and logistic activities

16 IDESA PRESENTATION Storage and logistic activities AVILÉS PORT RIGHT BANK QUAYS San Agustín Dock Sourthem Quay: Lenght: 260 m. Area: 10.400 m2. Draught: 7 m. Eastern Quay Lenght: 740 m. Area: 48.993 m2. Draught: 7 / 9 m. LEFT BANK QUAYS San Juan de Nieva Docks: Lenght: 300 / 380 m. Area: 106.173 m2. Draught: 10 / 12 m. Raices Dock Lenght: 823 m. Area: 163.750 m2. Draught: 8 m. Raices Dock extension Lenght: 410 m. Area: 99.555 m2. Draught: 12 m.

17 IDESA PRESENTATION Storage and logistic activities PHASE I: (On construction. Finished by end of 2010) Lenght: 506 m. Area: 54.210 m2. Draught: 14 m. PHASE II: (Expected by 2011-2012)-2012 to be awared september 2010 Lenght: 495 m. Area: 115.080 m2. Draught: 14 m. PHASE III: (HOLD) Lenght: 724m. Area: 208.791 m2. Draught: 14 m. EXPANSION OF AVILÉS PORT

18 IDESA PRESENTATION Storage and logistic activities 260.000 m2 STORAGE AREA (La OSA dock)

19 IDEFAB SHOP IDESA SHOPS SHOP 77.000 m2 Nearby Avilés Port loading docks ADITIONAL STORAGE AREA AVILES PORT ARCELORMITTAL SHOPS NOT IN USE Available to be refurnished as per market requirements VERIÑA STEEL MILL GIJÓN PORT AVILÉS STEEL MILL HEAD OFFICE Avilés Gijón SPAIN Asturias LOCATION

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21 IDESA has incorporated more than 30 associated companies to support and expand its overall capabilities. Flexibility of small companies together with IDESAs experience and reliability is combined. IDESA provides technical, financial and commercial support.

22 ITC ADVANTAGES Supported by only one Technical Dept. (IDESA) Each workshop specialized in different processes such as: Machining Drilling (Investment in drilling machinery) Shell fabrication Channel fabrication Bundle fabrication Final assembly and testing Most competitive manpower price from small workshops Best delivery term Better quality

23 More than manufacturers: Engineering, calculation, logístic activities, etc. IDESA PRESENTATION More than manufacturers

24 MANUFACTURER OF FOUNDATIONS: Monopiles and Transition Pieces -Strict quality controls -Wide manufacture capacity -Extensive experience in the demanding oil/gas sector. -Advanced technology -Logistic facilities: load and unload ENGINEERING: Technical office. -Technical office with more than 70 persons, much of them engeneers. -Mechanical calculation software and experience -Design departament -New solutions. RESEARCH AND DEVELOPMENT: -Strong R&D departament. -Extensive experience in ambitious proyects in colaboration with other companies. -Design and fabrication of specific machines. -New ideas and innovative solutions. ¡WE ARE MORE THAN MANUFACTURERS! KNOWLEDGE: - Welding School - Monitoring trainning to all staff - Mentoring programs IDESA PRESENTATION More than manufacturers

25 PARTICIPATION IN OFFSHORE WIND ENERGY SECTOR SUPPLIER OF FOUNDATIONS REFERENCES

26 Active participation in process of quotation for manufacturing foundations for following offshore wind farms: Greater Gabbard Sheringam Shoal Nordergründe Baltic I Lincs London Array Belgium 3 Butendiek Gwynt y Môr Eneco (Scheveningen Buiten) Anholt Kriegers Flak (Baltic 2) Dudgeon Thornton Bank (Phase II & III) Dantysk Eldepasco Activities: - Reception and study of specifications from client (drawings, rules, design conditions, etc.) -Market knowledge (projects, clients, suppliers, prices, etc.) -Technical and commercial meeting with clients, suppliers and partners. PARTICIPATION IN OFFSHORE WIND ENERGY SECTOR SUPPLIER OF FOUNDATIONS REFERENCES

27 EXHIBITIONS: As exhibitors: - BWEA Offshore Wind 09 (London June 09) - European Offshore Wind 2011 EWEA Conference and Exhibition (Stockholm September 09) As visitors: - EWEA Offshore Wind 08 (Brussels June 08) R&D Projects OCEAN LIDER ( Development of the necessary technologies for implantation of integrated facilities to make the most of renewable oceanic energies: waves and marine currents) Development of new concepts of foundations and high efficient process for their fabrication. HiPrwind (Development of floating foundations) – European Project OTHERS Members of Reoltec (Spanish Platform of wind sector). Offshore group. Members of EWEA (The European Wind Energy Association) PARTICIPATION IN OFFSHORE WIND ENERGY SECTOR SUPPLIER OF FOUNDATIONS REFERENCES


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