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OFFSHORE WIND FARMS FOUNDATIONS

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Presentation on theme: "OFFSHORE WIND FARMS FOUNDATIONS"— Presentation transcript:

1 OFFSHORE WIND FARMS FOUNDATIONS
TECHNICAL ADVANTAGES IN FABRICATION OFFSHORE WIND FARMS FOUNDATIONS

2 RECHEARCH AND DEVELOPMENT ACTIVITIES AND PROJECTS
IDESA PRESENTATION activity IDESA ACTIVITIES OIL&GAS Onshore Offshore Core Bussines 90% exportation CLEAN ENERGIES OCEAN ENERGIES Eólica y undimotriz SOLAR HYDROGEN CO2 BIOFUELS OTHERS - Aeronautical Cement Fertilizers Pulp Combined Cycle power plants NUCLEAR RECHEARCH AND DEVELOPMENT ACTIVITIES AND PROJECTS

3 OIL&GAS Onshore Offshore IDESA PRESENTATION activity END USERS
ENGINEERING COMPANIES Fluor KBR Foster Wheeler Jacobs Bechtel Amec MW Kellogg Technip Técnicas Reunidas SNC Lavalin Astra Evangelista Intecsa Adapt KCC Exterran Peerless Sener Precser Rand BA Energy Prosernat Cobra P.I. OIL&GAS Onshore Offshore Core Bussines 90% exportation END USERS Shell Exxon Mobile Valero Marathon Tesoro Chevron Dow Dupont Sunoco Motiva BP ConocoPhilips Repsol Petrobas Galp Statoil Pemex RPC-Concon-ENAP Cepsa Saudi Aramco Total Reliance Rabigh Surguenetftegas Enagas Syncrude Hellenic Petroleum Petroplus Linde PRODUCTS Columns / Tower Coke Drums Reactors Separators Helixchangers - ABB Lummus Tanks y Spheres Silos Drums Shell & Tube Heat Exchangers Boilers Pipes LICENSORS Conocophilips UOP Axens CBI Lummus Exxon Mobile – EMRE Haldor Topsøe Foster Wheeler KBR Kanfa More than equipments manufactured

4 USA References IDESA PRESENTATION activity END USERS LOCATIONS
More than 200 equipments manufactured for American engineering companies and working for USA and Canada. END USERS Exxon Mobile Valero Marathon Tesoro Chevron Dow Chemical Dupont Sunoco Motiva Coca Cola ENGINEERING COMPANIES Fluor KBR Foster Wheeler Jacobs Bechtel Amec LOCATIONS Texas Luisiana Indiana California Michigan Alberta etc. LICENSORS UOP Exxon Mobile

5 IDESA is involved in many R&D projects related with clean energies.
IDESA PRESENTATION R&D Projects CLEAN ENERGIES OCEAN ENERGIES Eólica y undimotriz SOLAR HYDROGEN CO2 BIOFUELS IDESA is involved in many R&D projects related with clean energies. IDESA participates in an ambitious R&D Project about oceanic energies (OCEAN LIDER). The Project aims to develop the necessary technologies for implantation of integrated facilities to make the most of renewable oceanic energies: waves and marine currents. IDESA takes part actively in Cenit ConSOLi+Da Project. The project will perform Research and Development activities in Concentrating Solar Thermal Technologies (Cylindrical Parabolic Receivers, Power Tower and Stirling Discs) consolidating the leading position of Spain in the thermosolar technology. IDESA also participates in the Cenit SOST CO2 Project. The objective of the Project is basically to analyze the complete life cycle of CO2 from its capture on the emission sources to its transportation, storage, and large scale appraisement. HiPRwind The aim of the HiPRwind (“hyperwind”) project is to investigate, develop and test new solutions for very large wind turbines for future offshore developments at an industrial scale. The project will address critical issues of offshore wind turbine technology such as extreme reliability, remote maintenance and grid integration with particular emphasis on floating wind turbines.

6 COLUMNS / STEAM CONDENSER
OIL&GAS IDESA PRESENTATION activity EXAMPLES OF PRODUCTS MANUFACTURED BY IDESA COKE DRUMS SPHERES TOWERS STORAGE TANKS COLUMNS / STEAM CONDENSER EXCHANGERS

7 (Idesa Fabrication S.A.) IDESA Technical Consortia
IDESA PRESENTATION Company structure IDESA (Ingeniería y Diseño Europeo S.A.) MEMBERS − IDESA − IDEFAB − Ideas y Soluciones de Ingeniería − Cosermo − Aislamientos Suaval − Tuinsa Norte − Monrasa − Noguera − Talleres Larrea − Talleres Vallina − Talleres Guerra − Industrial Moreypi − Indemesa − Apg connect − Metalúrgica MG − Fundación Prodintec − Talleres Cubia − Montajes del Cantábrico − Cemacome Insular − Tainca − Instalaciones y montajes Albandi − MECAL − Talleres Pitito − Metálicas de Somonte − Caldelán − Mecanizados Cas − Verot − Calderería, Reparaciones y Proyectos del Norte − Alusín − Nortemecánica − Inmeca − Edima − Silmeca − Mecanizados Tombba − Mecainsa Strategic Partner Head / Coordination Ownership Grupo Daniel Alonso DACERO Shops IDEFAB (Idesa Fabrication S.A.) IDESA Participation: 75% I.T.C IDESA Technical Consortia

8 OTHERS LICENSORS PRODUCTS IDESA PRESENTATION activity END USERS
Airbus Ence ArcelorMittal Borealis Coca Cola Basf Carburos Matálico Liebherr Gas Natural Unión Fenosa Abener-Abengoa Cern Ciemat OTHERS - Aeronautical Cement Fertilizers Pulp Combined cycle power Plants LICENSORS Kvaerner Pulping ABC Compresosrs Siemens Hydrogas & Chemicals France Oschatz Gmbh Otros… PRODUCTS Autoclaves Bioethanol Storage Tanks Scientific Facilities Pulp Evaporation Units PTE Compresosrs Mounded Storage Plants

9 IDEFAB Workshop IDESA PRESENTATION facilities
Parque Empresarial del Principado de Asturias. Avilés Covered surface area: m2 Height under hook: mm. Maximun manufactured weight : Tm. Max. Diameter to be manufactured: mm.

10 IDESA PRESENTATION facilities NAVE IDESA / IDESA-GDA
Parque Empresarial del Principado de Asturias. Avilés Covered surface area: m2 Uncovered surface area: m2 Height under hook: mm. Max. Diameter to be manufactured: mm.

11 DACERO Workshop IDESA PRESENTATION facilities Veriña (Gijón)
Covered surface area: m2 Height under hook: mm. Paint Cabin

12 IDESA PRESENTATION Specific machines
SPECIFIC MACHINES DESIGN AND MANUFACTURE We desing and manufacture specific machines for our activity SAW MACHINES FOR LONGITUDINAL & CIRCULAR WELD HIDRAULIC FORMING PRESS 4000 TN TANK TURNING ROLL

13 POST WELD HEAT TREATMENT IDESA PRESENTATION Welding capabilities
TEC Sub-merge-arc welding machines (double arc) Narrow Gap Max. Thickness 300 mm. PROCESS FOR DIFERENT MATERIALS Carbon steel Aloy Steel Stainless steel WELD INSPECTIONS NDT’s Magnetic particles Penetrating liquids Radiography Ultrasound (conventional y recordable) FURNANCE DIMENSIONS 12,5 x 12,5 x 43 m. (can be extend to 16 x 16 x 45 m.) Without weight limits

14 HEAD OFFICE IDESA PRESENTATION facilities
Parque Científico y Tecnológico Edificio Félix Herreros (Gijón) Surface area: m2 Capacity for 150 positions distributed on 5 floors.

15 Avilés Port IDESA IDEFAB IDESA PRESENTATION
Storage and logistic activities IDESA SHOPS Avilés Port AVILÉS PORT ADITIONAL STORAGE AREA Shop are located at 1 Km (0,7 Mill) from heavy shipment docks/storage area of the Avilés Port. FREE ROAD ACCESS TO PORT Once duly loaded and trimmed onto special trolleys, transport time from shop to dock takes just 5 hours. IDESA IDEFAB

16 Storage and logistic activities
IDESA PRESENTATION Storage and logistic activities AVILÉS PORT RIGHT BANK QUAYS San Agustín Dock Sourthem Quay: Lenght: 260 m. Area: m2. Draught: 7 m. Eastern Quay Lenght: 740 m. Area: m2. Draught: 7 / 9 m. LEFT BANK QUAYS San Juan de Nieva Docks: Lenght: 300 / 380 m. Area: m2. Draught: 10 / 12 m. Raices Dock Lenght: 823 m. Area: m2. Draught: 8 m. Raices Dock extension Lenght: 410 m. Area: m2. Draught: 12 m.

17 (On construction. Finished by end of 2010)
IDESA PRESENTATION Storage and logistic activities EXPANSION OF AVILÉS PORT PHASE I: (On construction. Finished by end of 2010) Lenght: 506 m. Area: m2. Draught: 14 m. PHASE II: (Expected by )-2012 to be awared september 2010 Lenght: 495 m. Area: m2. Draught: 14 m. PHASE III: (HOLD) Lenght: 724m. Area: m2. Draught: 14 m.

18 260.000 m2 STORAGE AREA (La OSA dock)
IDESA PRESENTATION Storage and logistic activities m2 STORAGE AREA (La OSA dock)

19 Avilés Gijón AVILES PORT GIJÓN PORT IDESA SHOPS IDEFAB SHOP 77.000 m2
Nearby Avilés Port loading docks ADITIONAL STORAGE AREA ARCELORMITTAL SHOPS NOT IN USE Available to be refurnished as per market requirements AVILÉS STEEL MILL AVILES PORT LOCATION Asturias SPAIN GIJÓN PORT IDESA SHOPS Avilés Gijón VERIÑA STEEL MILL HEAD OFFICE IDEFAB SHOP SHOP

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21 IDESA has incorporated more than 30 associated companies to support and expand its overall capabilities. IDESA provides technical, financial and commercial support. Flexibility of small companies together with IDESA’s experience and reliability is combined.

22 ITC ADVANTAGES Supported by only one Technical Dept. (IDESA)
Each workshop specialized in different processes such as: Machining Drilling (Investment in drilling machinery) Shell fabrication Channel fabrication Bundle fabrication Final assembly and testing Most competitive manpower price from small workshops Best delivery term Better quality

23 More than manufacturers
IDESA PRESENTATION More than manufacturers More than manufacturers: Engineering, calculation, logístic activities, etc.

24 ¡WE ARE MORE THAN MANUFACTURERS!
IDESA PRESENTATION More than manufacturers ¡WE ARE MORE THAN MANUFACTURERS! ENGINEERING: Technical office. Technical office with more than 70 persons, much of them engeneers. Mechanical calculation software and experience Design departament New solutions. KNOWLEDGE: - Welding School - Monitoring trainning to all staff - Mentoring programs MANUFACTURER OF FOUNDATIONS: Monopiles and Transition Pieces Strict quality controls Wide manufacture capacity Extensive experience in the demanding oil/gas sector. Advanced technology Logistic facilities: load and unload RESEARCH AND DEVELOPMENT: Strong R&D departament. Extensive experience in ambitious proyects in colaboration with other companies. Design and fabrication of specific machines . New ideas and innovative solutions.

25 PARTICIPATION IN OFFSHORE WIND ENERGY SECTOR SUPPLIER OF FOUNDATIONS
REFERENCES

26 PARTICIPATION IN OFFSHORE WIND ENERGY SECTOR SUPPLIER OF FOUNDATIONS
Active participation in process of quotation for manufacturing foundations for following offshore wind farms: Greater Gabbard Sheringam Shoal Nordergründe Baltic I Lincs London Array Belgium 3 Butendiek Gwynt y Môr Eneco (Scheveningen Buiten) Anholt Kriegers Flak (Baltic 2) Dudgeon Thornton Bank (Phase II & III) Dantysk Eldepasco Activities: - Reception and study of specifications from client (drawings, rules, design conditions, etc.) Market knowledge (projects, clients, suppliers, prices, etc.) Technical and commercial meeting with clients, suppliers and partners. PARTICIPATION IN OFFSHORE WIND ENERGY SECTOR SUPPLIER OF FOUNDATIONS REFERENCES

27 PARTICIPATION IN OFFSHORE WIND ENERGY SECTOR SUPPLIER OF FOUNDATIONS
EXHIBITIONS: As exhibitors: - BWEA Offshore Wind 09 (London June 09) - European Offshore Wind 2011 EWEA Conference and Exhibition (Stockholm September 09) As visitors: - EWEA Offshore Wind 08 (Brussels June 08) R&D Projects OCEAN LIDER (Development of the necessary technologies for implantation of integrated facilities to make the most of renewable oceanic energies: waves and marine currents) Development of new concepts of foundations and high efficient process for their fabrication. HiPrwind (Development of floating foundations) – European Project OTHERS Members of Reoltec (Spanish Platform of wind sector). Offshore group. Members of EWEA (The European Wind Energy Association) PARTICIPATION IN OFFSHORE WIND ENERGY SECTOR SUPPLIER OF FOUNDATIONS REFERENCES


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