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Staff150 OfficersPresidentMr. Luigi Resta Vice President and Shop ManagerMr. Massimo Resta General DirectorMr. Paolo DArcangelo Engineering ManagerMr.

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Presentation on theme: "Staff150 OfficersPresidentMr. Luigi Resta Vice President and Shop ManagerMr. Massimo Resta General DirectorMr. Paolo DArcangelo Engineering ManagerMr."— Presentation transcript:

1 Staff150 OfficersPresidentMr. Luigi Resta Vice President and Shop ManagerMr. Massimo Resta General DirectorMr. Paolo DArcangelo Engineering ManagerMr. Pietro Mantovani Project ManagerMr. Fabio Beghi Quality Assurance ManagerMr. Giovanni Solivani Nuclear Department ManagerMr. Franco DAmico Company Name: Officine LUIGI RESTA S.p.A. Company established in 1950 Corso Europa, Scanzorosciate (BG) ITALY - phone fax – web – Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS

2 LOCATION Corso Europa, Scanzorosciate – Bergamo –ITALY 35 Km Est of Milan, 220 km West of Venice Corso Europa, Scanzorosciate (BG) ITALY - phone fax – web – Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS

3 WORKSHOP IN SCANZOROSCIATE (BG) Covered area: m 2 Uncovered area: m 2 Clean room: Length: 51 mt Width: 15 mt Height: 6 mt Dimensional limits for shipments: Max. diam. 5,40 mt Length: 25 mt Weight: 250 T Max. lift. capacity: 250 T using our crane WORKSHOP ON THE HARBOUR AT THE INTERNATIONAL MARGHERA SEAPORT Covered area: 3000 m 2 Uncovered area: 3000 m 2 Dimensions: 30 mt x 100 mt Height 15 mt Dimensional limits for shipments: Max. diam. 6 mt and over Length: 60 mt Weight: 500 T Distance from the boarding platform: 300 mt Max. lift. Capacity: 500 T using our crane No Limits using external crane Corso Europa, Scanzorosciate (BG) ITALY - phone fax – web – Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS

4 COMPANY PROFILE Since 1950 our Company has been fabricating equipment for the oil, fertilizer and petrochemical industries. Over the years we have continuously improved our fabrication techniques, we have expanded and modernised our facilities and have added the most up to date shop equipment. Typical equipment produced by O.L.R. are: o Urea Reactors; o Strippers; o Carbamate Condensers, Ammonia Converters; o Heat Exchangers with Internal Bore Welding, with Rod Baffles, Helix Baffles, with Breech Loch closure; as well as Heat Exchangers traditional "Tema" at medium and high pressure; o High Pressure Feed / Effluent Exchangers, o Hydrotreating / Hydrocracking Reactors - Platforming Reactors, o High Pressure Vessels - High Pressure Separators, o Columns and Pressure Vessels. Equipment size and weight (transport envelope) Thickness: 300 mm. max. - weight: 250 tons produced in one piece in our Bergamo facilities - diameter: 5 meters max. To overcome transport limitations and satisfy our clients growing needs we have under construction, at the harbour of Porto Marghera (Venice), a yard and workshop from which we will be able to deliver equipment weighting up to 500 tons and in diameter larger than 5 meters. Material range o Carbon Steel (starting from 70 mm minimum thickness), o Low Alloys and High Alloy Steel, o Duplex and Superduplex, o Nickel and Copper Alloys, o Hastelloy, Titanium and Zirconium (construction of equipment in Titanium and Zirconium is carried out in two dedicated clean rooms). Corso Europa, Scanzorosciate (BG) ITALY - phone fax – web – Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS

5 Company Foundation 1963 Pressure Vessel Cladded Materials Tube Bundle Heat Exchanger First Purchase Order Over 10 Millions $ High Pressure Heat Exchanger Titanium Ammonia Converter Urea Stripper Carbamate Condenser Methanol Reactor Zirconium Breech-Lock Heat Exchanger Waste Heat Boiler Urea Reactor Helix Exchanger Marghera Site 2011 Nuclear Department 2010 Corso Europa, Scanzorosciate (BG) ITALY - phone fax – web – Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS

6 SHEET PREPARATION Main facilities: Plates cutting : o n. 1 flame cutting machine x X 300 mm. o n. 1 automatic plasma cutting Plates beveling : o n. 1 mechanical beveling machine x 140 x mm. Rolling : o n. 4 rolling machines with max. capacity 180 x mm Corso Europa, Scanzorosciate (BG) ITALY - phone fax – web – Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS

7 MACHINING SHOP Main facilities: Tubesheet drilling: o n. 5 NC drilling machines max thk mm, max diam mm. Other Machine tools: o n. 1 milling machine with a rotating table handling 100 tons. o n. 7 parallel, facing and vertical lathes; maximum turning capacity up to mm of diam. o n. 6 drilling machines up to max. 80 mm diam. Corso Europa, Scanzorosciate (BG) ITALY - phone fax – web – Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS

8 o vertical lathes, with maximun turning capacity up to ø 5300 mm. o boring machines with 180 mm. spindle and interfaced with pc o automatic grinding machine Farros Blatter Corso Europa, Scanzorosciate (BG) ITALY - phone fax – web – Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS

9 WELDING o submerged arc welding machines with maximun working heigh 8000 mm. o submerged arc welding machines with rotating head for welding nozzles o strip submerged arc machines for weld deposit mm o automatic machines for tube welding to the tubesheets (Polysoud type) and Internal Bore Welding o TIG welding machines and manual welding machines o mechtig equipment for tube-tubesheets weld on Internal Bore Welding Corso Europa, Scanzorosciate (BG) ITALY - phone fax – web – Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS

10 HEAT TREATMENT Main furnaces : o n. 1 methane gas furnace - max dim x x mm o n. 1 methane gas furnace for small / medium items – max dim x x mm o Max temp. > 1000°C o Apparatus for local heat treatment. Power 400 kVA o n. 1 GPL gas furnace - max dim x x mm (Porto Marghera yard) INSPECTION & TEST Main facilities: o n. 1 bunker for x-ray and gamma-ray equipped with a linear accelerator 6 MeV for THK up to 500 mm Iridium 100 Cu Cobalt 60 Cu o Helium leak test with detector Laybold o Ultrasound apparatus o n. 1 Spectrometer analyzer for chemical analysis - Spectrotest JR and Niton gun o Laboratory for mechanical testing and macro examination Universal machine for tensile compression and bending tests complete with facility for hot tensile tests up to 1000°C (computers sys.) Machine for impact tests up to -193°C Durometer for Vickers, Brinnel and Rockwell hardness Metalloscopic microscope (200x magnification) Corso Europa, Scanzorosciate (BG) ITALY - phone fax – web – Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS

11 CLEAN ROOM Fabrication and welding of Equipment made by exotic material such as: o Zirconium o Titanium Dimensions : Length:51 m Width: 15 m Height: 6 m (below hook) Main Features: Floor treating to guarantee continuous cleaning and anti-dust conditions. Inside overpressure maintained by an Air Conditioning system All machines and equipment are made by non iron content material; if any a proper coating is foreseen Corso Europa, Scanzorosciate (BG) ITALY - phone fax – web – Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS

12 NUCLEAR CERTIFICATIONS main certifications held by O.L.R. (SCANZOROSCIATE WORKSHOP) Corso Europa, Scanzorosciate (BG) ITALY - phone fax – web – Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS

13 QUALIFICATIONS AND CERTIFICATIONS main certifications held by O.L.R. (SCANZOROSCIATE WORKSHOP) Corso Europa, Scanzorosciate (BG) ITALY - phone fax – web – Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS

14 Corso Europa, Scanzorosciate (BG) ITALY - phone fax – web – Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS QUALIFICATIONS AND CERTIFICATIONS main certifications held by O.L.R. (SCANZOROSCIATE WORKSHOP)

15 Corso Europa, Scanzorosciate (BG) ITALY - phone fax – web – Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS QUALIFICATIONS AND CERTIFICATIONS main certifications held by O.L.R. (SCANZOROSCIATE WORKSHOP)

16 Corso Europa, Scanzorosciate (BG) ITALY - phone fax – web – Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS QUALIFICATIONS AND CERTIFICATIONS main certifications held by O.L.R. (SCANZOROSCIATE WORKSHOP)

17 Corso Europa, Scanzorosciate (BG) ITALY - phone fax – web – Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS QUALIFICATIONS AND CERTIFICATIONS main certifications held by O.L.R. (MARGHERA WORKSHOP)

18 Corso Europa, Scanzorosciate (BG) ITALY - phone fax – web – Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS QUALIFICATIONS AND CERTIFICATIONS main certifications held by O.L.R. (MARGHERA WORKSHOP)

19 ENGINEERING Codes: o ASME Sections III, VIII Div. 1 and Div. 2 o AD-2000; PD 5500; Stoomwezen; VSR; GOST; Australian Code; GB 150, etc. Software: o Code calculation: SantAmbrogio (ASME; AD-2000; VSR; Stoomwezen) ; Finglow (PD 5500); dedicate software. o FEA: ANSYS o Thermal design and vibration analysis: HTRI; HTFS MATERIALS o Carbon steel, low alloy steel (1.25, 2.25 Cr, 9 Cr), Low temperature nickel steel o Stainless steel, duplex and Superduplex (solid and clad) o Titanium, Zirconium (solid and clad) o Nickel alloys (Inconel, Incoloy, Hastelloy); Copper Alloys Corso Europa, Scanzorosciate (BG) ITALY - phone fax – web – Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS

20 MAIN FIELDS OF ACTIVITIES o Refinery o Petro-chemical Industry o Chemical Industry o Fertilizer MAIN PRODUCTION LINE Shell and Tube Heat Exchangers : High Pressure Feed Effluent (Welded Diaphragm, Breech Lock type; mixed); Texas Towers; Exotic Material TEMA heat exchangers; Strippers; Carbamate Condensers; Waste Heat Boilers; Tubular Reactors; Titanium and Zirconium Heat Exchangers; etc. Vessels – Reactors : Hydrocracking / Hydrotreating Reactors; Platforming Reactors; Ammonia Converters; High Pressure Separators; Slug catchers; Titanium and Zirconium clad vessels; etc. Corso Europa, Scanzorosciate (BG) ITALY - phone fax – web – Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS

21 NUCLEAR ACTIVITIES Officine LUIGI RESTA S.p.A. decided to capitalize on its own experience in the construction of the most significant equipments for Oil & Gas, Petrochemicals and Energy and apply to operate also in the nuclear field (design and construction of nuclear components). In this regard, a specific Nuclear Department has been created, in order to carry out activities relevant to: o manufacturing of components for the new power plants (NPP) o replacement / substitution of existing equipments or parts of them (eg. heat exchangers, vessels, steam generators, internals) o construction of casks, tanks or drums for "decommissioning" (eg. casks for storage or transportation of irradiated elements / items) o realization of prototypes or components for experimental facilities (eg. innovative heat exchangers, new equipments for SMR). After completion of ASME conformity assessment program, Officine LUIGI RESTA S.p.A. is Holder of: o N Certificate of authorization, for the construction of class 1, 2, 3 and MC vessels, class CS core support structures and class 1, 2, 3 shop assembly (N stamp) o NPT Certificate of authorization for class 1, 2, 3, CS and MC fabrication (NPT stamp) o NS Certificate of authorization for the fabrication of class 1, 2, 3 and MC supports. Corso Europa, Scanzorosciate (BG) ITALY - phone fax – web – Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS

22 Reactors and separators o HDC Reactors o HDS Reactors o Platforming Reactors o FCC Reactors o PTA Reactors o Ammonia Converters o Urea Reactors o High Press. Test Separators o Low Temp. Test Separators o Slug Catchers Platforming Reactor 1.25 Cr 0.5 Mo – 45 m lenght Regeneration Reactor HDS Reactor – 1.25 Cr 0.5 Mo Corso Europa, Scanzorosciate (BG) ITALY - phone fax – web – Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS

23 Reactors and separators o HDC Reactors o HDS Reactors o Platforming Reactors o FCC Reactors o PTA Reactors o Ammonia Converters o Urea Reactors o High Press. Test Separators o Low Temp. Test Separators o Slug Catchers Ammonia Converter 2.25 Cr 1 Mo – 440 tons Slug Catcher Superelso 500 HR Hydrotreating Reactor / Diesel Hydrotreating Unit Riyadh Refinery Saudi Aramco Corso Europa, Scanzorosciate (BG) ITALY - phone fax – web – Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS

24 Reactors and separators o HDC Reactors o HDS Reactors o Platforming Reactors o FCC Reactors o PTA Reactors o Ammonia Converters o Urea Reactors o High Press. Test Separators o Low Temp. Test Separators o Slug Catchers PTA Reactor – BP Amoco – Technip Italy High Pressure Separator Low Temperature CS - KBR United Kingdom Waste Heat Exchanger – NH3 Plant Belle Plaine Corso Europa, Scanzorosciate (BG) ITALY - phone fax – web – Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS

25 Dissolver Reactor – HengSheng PTA Project High Pressure Test Separator – Ras Gas Expansion Project Reactors and separators o HDC Reactors o HDS Reactors o Platforming Reactors o FCC Reactors o PTA Reactors o Ammonia Converters o Urea Reactors o High Press. Test Separators o Low Temp. Test Separators o Slug Catchers Corso Europa, Scanzorosciate (BG) ITALY - phone fax – web – Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS

26 High pressure Feed Effluent Exchangers o Welded diaphragm o Breech Lock type o Combined design High Pressure Feed Effluent – Breech Lock type – 2.25 Cr 1 Mo – Sinopec Hainan High Pressure Feed Effluent – Bolted In – 2.25 Cr 1 Mo – Syncrude Canada Combined design – 1.25 Cr 0.5 Mo – Petrobras Brasil Corso Europa, Scanzorosciate (BG) ITALY - phone fax – web – Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS

27 Heat Exchangers o Texas Towers o Waste Heat boilers o PTA Preheaters o PTA Coolers o Tubular Reactors o High Pressure Special Exchangers Tubular Reactor – 3.8 m I.D. – 1.25 Cr o.5 Mo – Air Product USA Wsate Heat Boiler – 1.25 Cr 0.5 Mo – Ammonia Casale - Swiss Corso Europa, Scanzorosciate (BG) ITALY - phone fax – web – Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS

28 Heat Exchangers o Texas Towers o Waste Heat boilers o PTA Preheaters o PTA Coolers o Tubular Reactors o High Pressure Special Exchangers High Pressure Heat Exchanger with Breech Lock closure - Novachem Canada Texas Tower 1.25 Cr 0.5 Mo – JGC Japan Corso Europa, Scanzorosciate (BG) ITALY - phone fax – web – Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS

29 Heat Exchangers Urea o Strippers o Carbammate Condensers o Scrubbers Carbammate Condenser – Snamprogetti Italy N. 2 Strippers – Snamprogetti Italy Stripper and Carbammate Condenser – Urea Casale Swiss Corso Europa, Scanzorosciate (BG) ITALY - phone fax – web – Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS

30 Exotic Materials o Zirconium o Zirconium Clad o Titanium o Incoloy o Hastelloy Reactor in CS Zirconium Clad Zirconium Heat Exchangers BASF Nanjing – Toyo Japan Corso Europa, Scanzorosciate (BG) ITALY - phone fax – web – Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS

31 Exotic Materials o Zirconium o Zirconium Clad o Titanium o Incoloy o Hastelloy Titanium Heat Exchangers – BP Angola Titanium Heat Exchangers for PTA plant: Anodizing Corso Europa, Scanzorosciate (BG) ITALY - phone fax – web – Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS

32 Highlights o Internal Bore Welding o Rod Baffle License Internal Bore Welding Rod Baffles Heat Exchanger Corso Europa, Scanzorosciate (BG) ITALY - phone fax – web – Officine LUIGI RESTA S.p.A. EQUIPMENTS FOR CHEMICAL, PETROCHEMICAL, OIL & ENERGY PLANTS


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