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Www.manuli-hydraulics.com INTERLOCK PLUS Key features.

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Presentation on theme: "Www.manuli-hydraulics.com INTERLOCK PLUS Key features."— Presentation transcript:

1 INTERLOCK PLUS Key features

2 Jan, Catalogue 2010 One insert style Two ferrule styles: 4WS M WS M01600 & M01800 Two ferrule styles: 4WS M WS M01600 & M01800 New IL PLUSOld InterLock INTERLOCK PLUS New IP (Interlock Plus) and old IL design NOT COMPATIBLE FerruleInserts Interlock Plus Interlock Plus Interlock Interlock New IP (Interlock Plus) and old IL design NOT COMPATIBLE FerruleInserts Interlock Plus Interlock Plus Interlock Interlock

3 Jan, Catalogue 2010 FREE CUTTING STEEL – LEAD FREE Increase internal diameter Flat tail termination Different IL trap area O-Ring seat (optional O-Ring for OEM Application) Negative grooves O-R seat acc.to ISO-SAE FITTING DETAILS INTERLOCK PLUS

4 Jan, Catalogue 2010 Easier mounting: rubber friendly negative groove insert profile High resistance to severe working conditions and impulse performance with cold restarts: PATENTED Optional additional O-Ring on insert Lower pressure losses: up to 15% (fitting bore increased on DN 19, 25, 31, 38) ISO style O-Ring groove: better sealing and universal compliance with international specifications (including SAE) Easier installation with counter spanner, thanks to increased counter hexagon length Lead-free steel: ecological compatibility, recycling, projected to future requirements, compliant to new coming legislations and relevant OEMs requirements, e.g. Komatsu Lower sensitivity to crimping diameter variations in proximity of defined crimping diameter, compared to old IL Increased corrosion resistance (up to 300 hours before white rusting in insert body according to ASTM B117 method) INTERLOCK PLUS KEY FEATURES

5 Jan, Catalogue 2010 Larger product range of termination ends Improved system new IP fitting & new NBR tube, design hose-fitting integrated Better suitability of NBR tube for heavy duty wire spiral hoses (improved chemical compatibility with oils) Increased fatigue performance in severe long term applications Future Range Vision: new InterLock Plus will substitute also Xtralock, to have a new unique reliable and cost saving solution also for Diamondspir InterLock Plus lab tested up to 2 million impulse cycles with GoldenISO/45 LongLife Same pricing policy: no increase of costs, rather of performance INTERLOCK PLUS KEY FEATURES

6 Jan, Catalogue 2010 O-Ring seat (optional O-Ring for OEM Application) To be used only in presence of relevant thermal excursions between very low and very high temperatures To improve performance in severe testing with cold start Optional O-Ring to be bought and installed by assemblers PATENTED INTERLOCK PLUS OPTIONAL O-RING NBR rubber, 90 ShA

7 Jan, Catalogue 2010 Insert bore collapse ranges confirmed equivalent to old InterLock New gauges GO & NO-GO for the insert collapse measurement, in fact bore ID on DN 19, 25, 31, 38 are different compared to old IL range INTERLOCK PLUS SIZENO-GOGO 1/4"- - 3/8" - - 1/2" - - 5/8" 10,90 10,05 3/4" 13,30 12,35 1" 18,05 17,00 1-1/4" 23,35 22,25 1-1/2" 29,30 28,15 2" 39,00 37,70 New values INTERLOCK PLUS INSERT BORE COLLAPSE

8 Jan, Catalogue 2010 WIDE RANGE OF SUPERCAT FLANGES, ALSO ODD ANGLES & 90° LONG DROPS LIEBHERR-TEREX RANGE XTRAFLANGES (TORIC PROFILE), STRAIGTH, 90° & 45° ELBOWS (UP TO 560 BAR) NEW HEAVY DUTY FLANGE ISO / SAE J518 CODE 62 COMPATIBLE (UP TO 560 BAR) WELDING TAIL METRIC FEMALES SWEPT ELBOWS 45° & 90° LONG DROP TERMINATION ENDS RANGE EXTENSION INTERLOCK PLUS

9 Jan, Catalogue 2010 INTERLOCK PLUS CODES CORRESPONDANCE TABLE

10 Jan, Catalogue 2010 Flange typeNew Manuli name SAE 3000 (code 61)ISO/SAE Code 61 FLANGE (35 to 21 MPa) SAE 6000 (code 62)ISO/SAE Code 62 FLANGE (42 MPa) Liebherr/Terex style (compatible ports SAE code 62, bolts ISO class 10.9) FLANGE PLUS (up to 56 MPa) XTRAFLANGE (compatible ports SAE code 62) XTRAFLANGE (up to 56 MPa) CATSUPERCAT FLANGE RANGE INTERLOCK PLUS

11 Jan, Catalogue 2010 Higher thickness FLANGE PLUS XTRAFLANGE INTERLOCK PLUS FLANGE RANGE

12 Jan, Catalogue 2010 Special elbows over 90° Solid piece Any angle possible High pressure and robustness XTRAELBOWS INTERLOCK PLUS

13 Jan, Catalogue 2010 Interlock Plus can be ordered effective from 1st April 2010 (also via web) Fast movers references will be already available on stock effective from 1st April 2010 Interlock phase out will last 6 months (up to 30.09) Old Interlock will be available on Manuli On-Line store till Starting from all orders on old Interlock will be subject to analysis on stock availability. PHASE-IN and PHASE-OUT PROCESS INTERLOCK PLUS


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