1. INTERLOCK PLUS Key features

2. New IP (Interlock Plus) and old IL design NOT COMPATIBLE
New IL PLUS
Old InterLock
Two ferrule styles:
4WS  M01500
6WS  M01600 & M01800
One insert style
New IP (Interlock Plus) and old IL design NOT COMPATIBLE
Ferrule Inserts Interlock Plus Interlock Plus Interlock Interlock

3. Increase internal diameter
INTERLOCK PLUS
FITTING DETAILS
Increase internal diameter
Negative grooves
Different IL trap area
FREE CUTTING STEEL – LEAD FREE
Flat tail termination
O-Ring seat
(optional O-Ring for OEM Application)
O-R seat acc .to ISO-SAE

4. INTERLOCK PLUS KEY FEATURES
Easier mounting: rubber friendly negative groove insert profile
High resistance to severe working conditions and impulse performance with cold restarts: PATENTED Optional additional O-Ring on insert
Lower pressure losses: up to 15% (fitting bore increased on DN 19, 25, 31, 38)
ISO style O-Ring groove: better sealing and universal compliance with international specifications (including SAE)
Easier installation with counter spanner, thanks to increased counter hexagon length
Lead-free steel: ecological compatibility, recycling, projected to future requirements, compliant to new coming legislations and relevant OEMs requirements, e.g. Komatsu
Lower sensitivity to crimping diameter variations in proximity of defined crimping diameter, compared to old IL
Increased corrosion resistance (up to 300 hours before white rusting in insert body according to ASTM B117 method)

5. INTERLOCK PLUS KEY FEATURES Larger product range of termination ends
Improved system new IP fitting & new NBR tube, design hose-fitting integrated
Better suitability of NBR tube for heavy duty wire spiral hoses (improved chemical compatibility with oils)
Increased fatigue performance in severe long term applications
Future Range Vision: new InterLock Plus will substitute also Xtralock, to have a new unique reliable and cost saving solution also for Diamondspir
InterLock Plus lab tested up to 2 million impulse cycles with GoldenISO/45 LongLife
Same pricing policy: no increase of costs, rather of performance

6. INTERLOCK PLUS OPTIONAL O-RING PATENTED NBR rubber, 90 ShA
To be used only in presence of relevant thermal excursions between very low and very high temperatures
To improve performance in severe testing with cold start
Optional O-Ring to be bought and installed by assemblers
PATENTED
O-Ring seat
(optional O-Ring for OEM Application)

7. INTERLOCK PLUS INSERT BORE COLLAPSE New values
Insert bore collapse ranges confirmed equivalent to old InterLock
New gauges GO & NO-GO for the insert collapse measurement, in fact bore ID on DN 19, 25, 31, 38 are different compared to old IL range
New values
INTERLOCK PLUS
SIZE
NO-GO GO
1/4" -   -
3/8"
1/2"
5/8"
 10,90
 10,05
3/4"
 13,30
 12,35
1"
 18,05
 17,00
1-1/4"
 23,35
 22,25
1-1/2"
 29,30
 28,15
2"
 39,00
 37,70

8. TERMINATION ENDS RANGE EXTENSION
INTERLOCK PLUS
TERMINATION ENDS RANGE EXTENSION
WIDE RANGE OF SUPERCAT FLANGES, ALSO ODD ANGLES & 90° LONG DROPS
LIEBHERR-TEREX RANGE
XTRAFLANGES (TORIC PROFILE), STRAIGTH, 90° & 45° ELBOWS (UP TO 560 BAR)
NEW HEAVY DUTY FLANGE ISO / SAE J518 CODE 62 COMPATIBLE (UP TO 560 BAR)
WELDING TAIL
METRIC FEMALES SWEPT ELBOWS 45° & 90° LONG DROP

9. CODES CORRESPONDANCE TABLE
INTERLOCK PLUS
CODES CORRESPONDANCE TABLE

10. INTERLOCK PLUS FLANGE RANGE Flange type New Manuli name
SAE 3000 (code 61)
ISO/SAE Code 61 FLANGE
(35 to 21 MPa)
SAE 6000 (code 62)
ISO/SAE Code 62 FLANGE
(42 MPa)
Liebherr/Terex style
(compatible ports SAE code 62, bolts ISO class 10.9)
FLANGE PLUS
(up to 56 MPa)
XTRAFLANGE
(compatible ports SAE code 62)
CAT
SUPERCAT

11. INTERLOCK PLUS
FLANGE RANGE
Higher thickness
FLANGE PLUS
XTRAFLANGE

12. INTERLOCK PLUS XTRAELBOWS Special elbows over 90° Solid piece
Any angle possible
High pressure and robustness

13. PHASE-IN and PHASE-OUT PROCESS
INTERLOCK PLUS
PHASE-IN and PHASE-OUT PROCESS
Interlock Plus can be ordered effective from 1st April 2010
(also via web)
Fast movers references will be already available on stock effective from 1st April 2010
Interlock phase out will last 6 months (up to 30.09)
Old Interlock will be available on Manuli On-Line store till 30.06
Starting from all orders on old Interlock will be subject to analysis on stock availability.