2 New IP (Interlock Plus) and old IL design NOT COMPATIBLE New IL PLUSOld InterLockTwo ferrule styles:4WS M015006WS M01600 & M01800One insert styleNew IP (Interlock Plus) and old IL design NOT COMPATIBLEFerrule Inserts Interlock Plus Interlock Plus Interlock Interlock
3 Increase internal diameter INTERLOCK PLUSFITTING DETAILSIncrease internal diameterNegative groovesDifferent IL trap areaFREE CUTTING STEEL – LEAD FREEFlat tail terminationO-Ring seat(optional O-Ring for OEM Application)O-R seat acc .to ISO-SAE
4 INTERLOCK PLUS KEY FEATURES Easier mounting: rubber friendly negative groove insert profileHigh resistance to severe working conditions and impulse performance with cold restarts: PATENTED Optional additional O-Ring on insertLower pressure losses: up to 15% (fitting bore increased on DN 19, 25, 31, 38)ISO style O-Ring groove: better sealing and universal compliance with international specifications (including SAE)Easier installation with counter spanner, thanks to increased counter hexagon lengthLead-free steel: ecological compatibility, recycling, projected to future requirements, compliant to new coming legislations and relevant OEMs requirements, e.g. KomatsuLower sensitivity to crimping diameter variations in proximity of defined crimping diameter, compared to old ILIncreased corrosion resistance (up to 300 hours before white rusting in insert body according to ASTM B117 method)
5 INTERLOCK PLUS KEY FEATURES Larger product range of termination ends Improved system new IP fitting & new NBR tube, design hose-fitting integratedBetter suitability of NBR tube for heavy duty wire spiral hoses (improved chemical compatibility with oils)Increased fatigue performance in severe long term applicationsFuture Range Vision: new InterLock Plus will substitute also Xtralock, to have a new unique reliable and cost saving solution also for DiamondspirInterLock Plus lab tested up to 2 million impulse cycles with GoldenISO/45 LongLifeSame pricing policy: no increase of costs, rather of performance
6 INTERLOCK PLUS OPTIONAL O-RING PATENTED NBR rubber, 90 ShA To be used only in presence of relevant thermal excursions between very low and very high temperaturesTo improve performance in severe testing with cold startOptional O-Ring to be bought and installed by assemblersPATENTEDO-Ring seat(optional O-Ring for OEM Application)
7 INTERLOCK PLUS INSERT BORE COLLAPSE New values Insert bore collapse ranges confirmed equivalent to old InterLockNew gauges GO & NO-GO for the insert collapse measurement, in fact bore ID on DN 19, 25, 31, 38 are different compared to old IL rangeNew valuesINTERLOCK PLUSSIZENO-GOGO1/4"- -3/8"1/2"5/8" 10,90 10,053/4" 13,30 12,351" 18,05 17,001-1/4" 23,35 22,251-1/2" 29,30 28,152" 39,00 37,70
8 TERMINATION ENDS RANGE EXTENSION INTERLOCK PLUSTERMINATION ENDS RANGE EXTENSIONWIDE RANGE OF SUPERCAT FLANGES, ALSO ODD ANGLES & 90° LONG DROPSLIEBHERR-TEREX RANGEXTRAFLANGES (TORIC PROFILE), STRAIGTH, 90° & 45° ELBOWS (UP TO 560 BAR)NEW HEAVY DUTY FLANGE ISO / SAE J518 CODE 62 COMPATIBLE (UP TO 560 BAR)WELDING TAILMETRIC FEMALES SWEPT ELBOWS 45° & 90° LONG DROP
10 INTERLOCK PLUS FLANGE RANGE Flange type New Manuli name SAE 3000 (code 61)ISO/SAE Code 61 FLANGE(35 to 21 MPa)SAE 6000 (code 62)ISO/SAE Code 62 FLANGE(42 MPa)Liebherr/Terex style(compatible ports SAE code 62, bolts ISO class 10.9)FLANGE PLUS(up to 56 MPa)XTRAFLANGE(compatible ports SAE code 62)CATSUPERCAT
12 INTERLOCK PLUS XTRAELBOWS Special elbows over 90° Solid piece Any angle possibleHigh pressure and robustness
13 PHASE-IN and PHASE-OUT PROCESS INTERLOCK PLUSPHASE-IN and PHASE-OUT PROCESSInterlock Plus can be ordered effective from 1st April 2010(also via web)Fast movers references will be already available on stock effective from 1st April 2010Interlock phase out will last 6 months (up to 30.09)Old Interlock will be available on Manuli On-Line store till 30.06Starting from all orders on old Interlock will be subject to analysis on stock availability.
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