3 Who are we?Polish Foundry Group (Polska Grupa Odlewnicza) is an association of two foundries: Pioma-Odlewnia Foundry and Iron Foundry Śrem.Since October 2011 Polish Foundry Group becomes a public company listed on the Stock Exchange in Warsaw.
11 History19602000200620082010Foundation of the foundry as a part of Mining Machines Factory PIOMAPioma-Odlewnia Sp. z o.o. becomes an independentbusiness entity as a limited companyJoining the FAMUR Capital GroupAcquisition of ŚREM Iron Foundry and foundation of Polish Foundry Group50 years of tradition and experience in casting
12 Pioma-Odlewnia activity Pioma-Odlewnia foundry is specialized in high class steel and iron castings for:mining industry,machinery and equipment,building machinery,chemical industry,siderurgy and energetics,shipbuilding industry,and others.
13 General information Maximum production capacity – 10 200 tons/year Present employment employeesPioma offer contains castings made of:constructional carbon cast steelalloy cast steelcast ironPioma offers steel and iron castings from 5 to 5000 kg.
16 Investments optimizing the production process Investment plan for FY2012 and FY2013NoInvestments optimizing the production processDATE OF COMPLETION1Modernization of hydraulic and control system of EAFs2Leadles heating systemII qu. 20133Modernization of sand reclamation and distribution stationIV qu I qu. 2013ongoing4New polymer quenching tanks with cooling systemdone5New turning lathe6Pneumatic hammer for risers removal (manganese steel)7Heat treatment furnace modernization No 18New SpectrometerIII qu. 2013NoEHS investmentsDATE OF COMPLETION1EAFs dedusting system2Cutting stations dedusting systemIIqu. 20133Grinding stations dedusting systemIVqu. 2013Estimaed cost of the realization is ~2.5 mln €
18 Conductance of process simulation Pattern-making Moulding Foundry technologydesignConductance of process simulationPattern-makingMouldingMelting, refining & pouringShakeout & cleaningHeat TreatmentLay-out & NDTWeldingMachiningPainting & Shipment
19 Engineering department The technical data are supported by MAGMASOFT® program for simulation of metal solidification, a comprehensive solution which enables to: design and analyze technical casting correctness, design gating and feeder systems, make a reliable pattern set and other tools, optimalize of a casting process, control of quality.Pattern shopThe patten-shop contains the stock of machines and tools used for the production of:wooden patterns with the overall dimension of 3000 x 2500 x 1500 mmmetal patterns with the overall dimensions of 1000 x 800 x 300 mm.
20 Melting shop Moulding shop The melting shop is equipped with: two arc furnaces with the capacity of 3T each one with the capacity of 6T andan induction ABB furnace with the capacity of 2 x 2,5T.Moulding shopOn machine-moulding line we produce castings up to 150 kg weight in moulding flasks of the dimensions 1000 x 700 x ( ) mm.On hand-moulding line we produce castings of weight up to 5000 kg and maximum dimensions 3000 x 3000 x 2000 mm.
21 Fettling shop Heat treatment The fettling shop is equipped with two conveyor wheelabrator fettling plant: Pangborn and Tilghman and with two shot blast chambers and turntables OWPK-4.Heat treatmentHeat treatment department is equipped with:4 gas-fired furnaces with gas stoves of 15m2;tunnel-furnace for quenching and tempering made by Siemens with the pallet size of 1250 x 750mm.
23 IPPC Certificate (Integrated Pollution Prevention and Control) Quality Management SystemISO 9001:2008IPPC Certificate (Integrated Pollution Prevention and Control)Other:Accreditation Certificate of Testing LaboratoryLR Certificate for production of Steel and Cast Iron CastingsGL Certificate for production of Steel and Cast Iron CastingsDNV Certificate for production of Steel Castings
24 Testing laboratory Certification: Pioma testing laboratory is one of the most modern and high equipped industrial laboratory in the country. It provides services for the foundry but also for outside clients in accordance with PN-EN ISO/IEC 17025:2005 standard.Certification:Certificate of approval for Testing Laboratory No. L-II-104/20 credited by Office of Technical InspectionAccreditation Certificate of Testing Laboratory No. AB 205 credited by Polish Centre For Accreditation
25 Testing laboratoryScope of services:chemical analysis range: steels and cast steels, low-alloyed and highly alloyed, grey cast irons, alloyed and spheroid cast irons equipment: the emission meter of quantum ARL-3460, carbon and sulphur analyzer LECO CS – 125, oxygen and nitrogen analyzer LECO TC 500resistance tests range: static test of bumping to determine R02, Re, Rm, A5, Z, E; Charpy impact strength test of temperature starting from - 75°C, Brinell, Vickers, Rockwell hardness test, static test of bending equipment: impact hammer RKP 450, universal testing machine ZWICK
26 Testing laboratorymetallographic tests range: macro and microscopy metallography equipment: metallographic microscope NEOPHOT 32R with the magnifying power of x, metallographic microscope EPITYP 2 with the magnifying power of 10 – 2000x, program for picture analysis – LUCIA
27 Non Destructive Tests MT Magnetic Particle Inspection UT PT Ultrasonic ExaminationPTDye penetrant InspectionAcceptance Standards:EN 1369EN ISO 23278Examination Instructions;EN ISO 9934 part 1-3EN ISO 17638ASTM E709acc. to customer requirementsExamination Method:magnetic yokeExamination Medium:Wet system particle:Black PowderFluorescent PowderInstruments:Portable Flawcheck Defectoscope AC230Portable Flawcheck Defectoscope UM-9/230Portable Flawcheck Defectoscope B300SISO 5817EN , -2, -3EN ISOEN 583-1EN ISO 17640ASTM A 609EN 14127DAC diagramDGS diagramScalesUltrasonic Flaw Detectors USM 25SUltrasonic Flaw Detectors USM 35SUltrasonic Flaw Detectors EPOCH 600Ultrasonic Thickness Gauge MC-300Ultrasonic Transducer:Single crystal normal probesSingle crystal angle probesDouble crystal angle probesDouble crystal normal probesEN 23277ENEN 571-1ASTM E 165AreosolType of dye:FluorescentNonfluorescentExamination Means:MR CHEMIE
28 Products samples – mining industry Link Gs528 kgTeethL120G13, L35GSM 6 kgGuide L kgSocket A618 kgFasteningGGG50/ GJS kgCoverGJL25036 kgChain wheel half L30GS33 kgHousing GJL20020 kg
29 Products samples – mining industry LadderL35GSM60 kgArm bodyL25GNMF/L20HGSNM3350kgBody L30GS45 kgPiston element A6 70 kgChain wheel GS52 56 kgChain wheel half L35GSM400 kgProfile A6420 kg