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Who are we? Polish Foundry Group (Polska Grupa Odlewnicza) is an association of two foundries: Pioma-Odlewnia Foundry and Iron Foundry Śrem.Polish Foundry.

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Presentation on theme: "Who are we? Polish Foundry Group (Polska Grupa Odlewnicza) is an association of two foundries: Pioma-Odlewnia Foundry and Iron Foundry Śrem.Polish Foundry."— Presentation transcript:

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2 Who are we?

3 Polish Foundry Group (Polska Grupa Odlewnicza) is an association of two foundries: Pioma-Odlewnia Foundry and Iron Foundry Śrem.Polish Foundry Group (Polska Grupa Odlewnicza) is an association of two foundries: Pioma-Odlewnia Foundry and Iron Foundry Śrem. Since October 2011 Polish Foundry Group becomes a public company listed on the Stock Exchange in Warsaw.Since October 2011 Polish Foundry Group becomes a public company listed on the Stock Exchange in Warsaw.

4 PGO production facilities locations

5 Group structure TDJ S.A. Famur Group Listed on Warsaw Stock Exchange Famur Sp. z o.o.Fazos S.A. Pioma S.A.Nowomag S.A. Remag S.A.PMG S.A. DAMS GmbH Famur Institute Sp. Z o.o. Zamet Industry Listed on Warsaw Stock Exchange Polish Foundry Group (Polska Grupa Odlewnicza S.A.) Listed on Warsaw Stock Exchange Pioma Foundry (Pioma Odlewnia Sp. z o.o.) Śrem Foundry (Odlewnia Żeliwa Śrem S.A.) Glinnik Group (Recently Aquisited)

6 Shareholders structure (Oct. 2011) PGO SA share capital amounts to 96.3 million zł and is divided into 96,000,000 shares with a nominal value of 1 zł each

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10 General Informations

11 History Foundation of the foundry as a part of Mining Machines Factory PIOMA Pioma-Odlewnia Sp. z o.o. becomes an independent business entity as a limited company Joining the FAMUR Capital Group Acquisition of ŚREM Iron Foundry and foundation of Polish Foundry Group 50 years of tradition and experience in casting

12 Pioma-Odlewnia foundry is specialized in high class steel and iron castings for: mining industry,mining industry, machinery and equipment,machinery and equipment, building machinery,building machinery, chemical industry,chemical industry, siderurgy and energetics,siderurgy and energetics, shipbuilding industry,shipbuilding industry, and others.and others. Pioma-Odlewnia activity

13 Maximum production capacity – tons/year Present employment employees Pioma offer contains castings made of: constructional carbon cast steelconstructional carbon cast steel alloy cast steelalloy cast steel cast ironcast iron Pioma offers steel and iron castings from 5 to 5000 kg. General information

14 Foundry Presentation - P 14

15 Foundry Presentation - P 15

16 Investment plan for FY2012 and FY2013 No Investments optimizing the production process DATE OF COMPLETION 1Modernization of hydraulic and control system of EAFs Leadles heating systemII qu Modernization of sand reclamation and distribution station IV qu I qu ongoing 4New polymer quenching tanks with cooling systemdone 5New turning lathedone 6Pneumatic hammer for risers removal (manganese steel)done 7Heat treatment furnace modernization No 1II qu New SpectrometerIII qu No EHS investments DATE OF COMPLETION 1EAFs dedusting system Cutting stations dedusting systemIIqu Grinding stations dedusting systemIVqu Estimaed cost of the realization is ~2.5 mln Estimaed cost of the realization is ~2.5 mln

17 Production Process Flow

18 Foundry technology design Conductance of process simulation Pattern-making Moulding Melting, refining & pouring Shakeout & cleaning WeldingMachiningPainting & Shipment Lay-out & NDTHeat Treatment

19 The technical data are supported by MAGMASOFT ® program for simulation of metal solidification, a comprehensive solution which enables to: design and analyze technical casting correctness, design gating and feeder systems, make a reliable pattern set and other tools, optimalize of a casting process, control of quality. Engineering department Pattern shop The patten-shop contains the stock of machines and tools used for the production of: wooden patterns with the overall dimension of 3000 x 2500 x 1500 mmwooden patterns with the overall dimension of 3000 x 2500 x 1500 mm metal patterns with the overall dimensions of 1000 x 800 x 300 mm.metal patterns with the overall dimensions of 1000 x 800 x 300 mm.

20 The melting shop is equipped with: two arc furnaces with the capacity of 3T each one with the capacity of 6T andtwo arc furnaces with the capacity of 3T each one with the capacity of 6T and an induction ABB furnace with the capacity of 2 x 2,5T.an induction ABB furnace with the capacity of 2 x 2,5T. Melting shop Moulding shop On machine-moulding line we produce castings up to 150 kg weightin moulding flasks of the dimensions 1000 x 700 x ( ) mm. On machine-moulding line we produce castings up to 150 kg weight in moulding flasks of the dimensions 1000 x 700 x ( ) mm. On hand-moulding line we produce castings of weight up to 5000 kg and maximum dimensions 3000 x 3000 x 2000 mm.

21 The fettling shop is equipped with two conveyor wheelabrator fettling plant: Pangborn and Tilghman and with two shot blast chambers and turntables OWPK-4. Fettling shop Heat treatment Heat treatment department is equipped with: 4 gas-fired furnaces with gas stoves of 15m 2 ;4 gas-fired furnaces with gas stoves of 15m 2 ; tunnel-furnace for quenching and tempering made by Siemens with the pallet size of 1250 x 750mm.tunnel-furnace for quenching and tempering made by Siemens with the pallet size of 1250 x 750mm.

22 Quality and Enviroment

23 Quality Management System ISO 9001:2008 IPPC Certificate (Integrated Pollution Prevention and Control) Other: Accreditation Certificate of Testing LaboratoryAccreditation Certificate of Testing Laboratory LR Certificate for production of Steel and Cast Iron CastingsLR Certificate for production of Steel and Cast Iron Castings GL Certificate for production of Steel and Cast Iron CastingsGL Certificate for production of Steel and Cast Iron Castings DNV Certificate for production of Steel CastingsDNV Certificate for production of Steel Castings

24 Pioma testing laboratory is one of the most modern and high equipped industrial laboratory in the country. It provides services for the foundry but also for outside clients in accordance withPN-EN ISO/IEC 17025:2005 standard. Pioma testing laboratory is one of the most modern and high equipped industrial laboratory in the country. It provides services for the foundry but also for outside clients in accordance with PN-EN ISO/IEC 17025:2005 standard.Certification: Certificate of approval for Testing Laboratory No. L-II-104/20 credited by Office of Technical InspectionCertificate of approval for Testing Laboratory No. L-II-104/20 credited by Office of Technical Inspection Accreditation Certificate of Testing Laboratory No. AB 205 credited by Polish Centre For AccreditationAccreditation Certificate of Testing Laboratory No. AB 205 credited by Polish Centre For Accreditation Testing laboratory

25 Scope of services: chemical analysis range: steels and cast steels, low-alloyed and highly alloyed, grey cast irons, alloyed and spheroid cast irons equipment:the emission meter of quantum ARL-3460, carbon and sulphur analyzer LECO CS – 125, oxygen and nitrogen analyzer LECO TC 500chemical analysis range: steels and cast steels, low-alloyed and highly alloyed, grey cast irons, alloyed and spheroid cast irons equipment: the emission meter of quantum ARL-3460, carbon and sulphur analyzer LECO CS – 125, oxygen and nitrogen analyzer LECO TC 500 resistance tests range: static test of bumping to determine R02, Re, Rm, A5, Z, E; Charpy impact strength test of temperature starting from - 75°C, Brinell, Vickers, Rockwell hardness test, static test of bending equipment: impact hammer RKP 450, universal testing machine ZWICKresistance tests range: static test of bumping to determine R02, Re, Rm, A5, Z, E; Charpy impact strength test of temperature starting from - 75°C, Brinell, Vickers, Rockwell hardness test, static test of bending equipment: impact hammer RKP 450, universal testing machine ZWICK Testing laboratory

26 metallographic tests range: macro and microscopy metallography equipment: metallographic microscope NEOPHOT 32R with the magnifying power of x, metallographic microscope EPITYP 2 with the magnifying power of 10 – 2000x, program for picture analysis – LUCIAmetallographic tests range: macro and microscopy metallography equipment: metallographic microscope NEOPHOT 32R with the magnifying power of x, metallographic microscope EPITYP 2 with the magnifying power of 10 – 2000x, program for picture analysis – LUCIA Testing laboratory

27 Non Destructive Tests MT Magnetic Particle Inspection UT Ultrasonic Examination PT Dye penetrant Inspection Acceptance Standards: EN 1369 EN ISO Examination Instructions; EN ISO 9934 part 1-3 EN ISO ASTM E709 acc. to customer requirements Examination Method: magnetic yoke Examination Medium: Wet system particle: Black Powder Fluorescent Powder Instruments: Portable Flawcheck Defectoscope AC230 Portable Flawcheck Defectoscope UM- 9/230 Portable Flawcheck Defectoscope B300S Acceptance Standards: ISO 5817 EN , -2, -3 EN ISO Examination Instructions; EN EN ISO ASTM A 609 EN acc. to customer requirements Examination Method: DAC diagram DGS diagram Scales Instruments: Ultrasonic Flaw Detectors USM 25S Ultrasonic Flaw Detectors USM 35S Ultrasonic Flaw Detectors EPOCH 600 Ultrasonic Thickness Gauge MC-300 Ultrasonic Transducer: Single crystal normal probes Single crystal angle probes Double crystal angle probes Double crystal normal probes Acceptance Standards: EN EN Examination Instructions; EN ASTM E 165 acc. to customer requirements Examination Method: Areosol Type of dye: Fluorescent Nonfluorescent Examination Means: MR CHEMIE

28 Products samples – mining industry CoverGJL kg Teeth L120G13, L35GSM 6 kg Chain wheel half L30GS 33 kg Guide L kg Socket A6 18 kg Housing GJL kg Fastening GGG50/ GJS kg Link Gs52 8 kg

29 Products samples – mining industry Arm body L25GNMF/L20HGSNM3350kg Piston element A6 70 kg Body L30GS 45 kg Chain wheel half L35GSM 400 kg Profile A6 420 kg Chain wheel GS52 56 kg LadderL35GSM 60 kg

30 Products samples – machinery Housing GJL kg Wheel GGG60/ GJS kg Socket A6 18 kg Cover Nihard I 8 kg Bearing housing GJL kg

31 Products samples – machinery Housing GJS kg Body GG25/GJL kg Link GS34CrMo kg Yoke L35GSM 100 kg

32 Products samples – industrial fittings Body GG25 / GJL250 8kg Body GJL kg Body GJS kg Ring GJS kg Body GJL kg Casing GJS400-15, GJL kg

33 Products samples – industrial fittings Wedge kg Pump casing A48CL40, GR kg


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