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PRESENTATIONOF BUSMI PROFILES BUSMI PROFILESPRESENTATIONOF.

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Presentation on theme: "PRESENTATIONOF BUSMI PROFILES BUSMI PROFILESPRESENTATIONOF."— Presentation transcript:

1 PRESENTATIONOF BUSMI PROFILES BUSMI PROFILESPRESENTATIONOF

2

3 © 2005 BY-PROFIL Profiles BU- Group BU- Group Bars Cost comp- arison Cost comp- arison Appli- cations Appli- cations Company data Company data Poten- tials Poten- tials BYP Strategy BYP Strategy Advantages of profile application Conti- rolling line

4 We produce special section profiles and shaped bar profiles in cold drawn and hot rolled condition tailor-made to our customers applications. We are able to offer our products to the closest tolerances and in customized batches. © 2005 BY-PROFIL BÖHLER-YBBSTAL PROFIL Profiles BU Group Profiles vs Bars Profiles vs Bars Special Sections And Shaped Bars Special Sections And Shaped Bars Conti - Rolling Line BYP Applications BYP Strategy FAB Analysis

5 © 2005 BY-PROFIL BÖHLER-YBBSTAL PROFIL We can produce special sections and shaped bars in any formable material including tool steels, high speed steels, stainless steels, and special materials. Our products are available in all steel grades, from unalloyed constructional steels up to the highest alloyed steels including nickel-based alloys and titanium. Profiles BU Group Profiles vs Bars Profiles vs Bars Special Sections And Shaped Bars Special Sections And Shaped Bars Conti - Rolling Line BYP Applications BYP Strategy FAB Analysis

6 With high alloyed steel, it is profitable to use a profile even if there is only a small loss on the cross-section. When the machining of the bar accounts for a big loss of the cross-section. high low Steel grade % waste of cross- section © 2005 BY-PROFIL BÖHLER-YBBSTAL PROFIL Substitution of Bars with Profiles Keep in mind... When does one substitute bars with profiles? Profiles BU Group Profiles vs Bars Profiles vs Bars Special Sections And Shaped Bars Special Sections And Shaped Bars Conti - Rolling Line BYP Applications BYP Strategy FAB Analysis

7 PROFILE Production out of PROFILE Example: Length per piece: 39.4 inches (1 m) BAR Production out of BAR Starting material: special section no. 2944Starting material: Flat 2 x 1 Cross section: 0.85 squ. inCross section: 2.00 squ. in. Weight per ft: 3.0 lb.Weight per ft: 7.3 lb. Price per lb: 0.91 $Price per lb: 0.39 $ Price per ft: 2.73 $Price per ft: 2.85 $ Freight charges per ft: 0.05 $Freight charges per ft: 0.12 $ Machining cost per ft: 1.17 $Machining cost per ft: 3.00 $ Total cost per foot: 3.95 $Total cost per foot: 5.97 $ SAVINGS PER FOOT: 34 %!!!! © 2005 BY-PROFIL Profiles BU Group Profiles vs Bars Profiles vs Bars Special Sections And Shaped Bars Special Sections And Shaped Bars Conti - Rolling Line BYP Applications BYP Strategy FAB Analysis

8 PROFILES - SPECIAL SECTIONS © 2005 BY-PROFIL BÖHLER-YBBSTAL PROFIL Profiles BU Group Profiles vs Bars Profiles vs Bars Special Sections And Shaped Bars Special Sections And Shaped Bars Conti - Rolling Line BYP Applications BYP Strategy FAB Analysis

9 PROFILES – SHAPED BARS © 2005 BY-PROFIL hexagon square round flat tapered octagon halfround triangle BÖHLER-YBBSTAL PROFIL Profiles BU Group Profiles vs Bars Profiles vs Bars Special Sections And Shaped Bars Special Sections And Shaped Bars Conti - Rolling Line BYP Applications BYP Strategy FAB Analysis

10 10 mm mm mm 0.08 Shapes of bars: © 2007 BY-PROFIL max. 50 mm max max. 120 mm max Cross section area: mm² in²

11 Profile Application area Application Steel grade/ BS Special section for threading die and milling cutter bit Tool manufacturing/ Machine construction Milling head S600/BM2 S705/~BM35 Press brake tool Metal working industry Press brake toolV310/708A47 Special section for disposable knive WoodworkingWood chipping K329/ (chipper steel) Guideway section AviationLanding flap EN700/ AMS 5643 Section for ball thread nut Car manufacturing Power steering system E320/ Turbine plate Turbine construction Shotblasting machine K100/~BD3 K107 Rocker arm sectionCar industry Racing car motor S600/BM2 S405 © 2005 BY-PROFIL Profiles BU Group Profiles vs Bars Profiles vs Bars Special Sections And Shaped Bars Special Sections And Shaped Bars Conti - Rolling Line BYP Applications BYP Strategy FAB Analysis

12 Profile Application area Application Steel grade/ BS Hexagon Section for window Knife holder K329 W302/BH13 Energy industryBolt and nut T262/ T200/HR251 Woodworking industry Wood chipping Steel constructionQ038/ Historical building Rhombus-section Turbine construction Bottom part of turbine plates, which is fixed on the turbine shaft T651/420S37 T550/762 T552/~S151 Fastener rail to fix container Aviation industryCargo planeN352/5S80 Bracing rib Ship building industry Hull of mine searching ship P501/ Reversible knifeWoodworking industry Wood chipping K329/ (chipper steel) © 2005 BY-PROFIL Profiles BU Group Profiles vs Bars Profiles vs Bars Special Sections And Shaped Bars Special Sections And Shaped Bars Conti - Rolling Line BYP Applications BYP Strategy FAB Analysis

13 These are our strong points... to Production of profiles which are made to measure to reduce machining costs. Steel grades from unalloyed constructional steels to the highest alloyed steels including nickel-base alloys and titanium. Quotation of customized batches (>500 kg). Tolerances according to DIN resp. ASTM. We can achieve closer tolerances according to special requirements from the customer. © 2005 BY-PROFIL BÖHLER-YBBSTAL PROFIL Profiles BU Group Profiles vs Bars Profiles vs Bars Special Sections And Shaped Bars Special Sections And Shaped Bars Conti - Rolling Line BYP FAB Analysis Applications BYP Strategy

14 These are our strong points... © 2005 BY-PROFIL Melting process: Melting process: conventional, ESR, PM and VIM/VAR. Low tooling costs Low tooling costs for new profiles. strain hardening We have the possibility of strain hardening by cold drawing: smaller tolerances brighter surface achievement of specific mechanical properties BÖHLER-YBBSTAL PROFIL Profiles BU Group Profiles vs Bars Profiles vs Bars Special Sections And Shaped Bars Special Sections And Shaped Bars Conti - Rolling Line BYP Applications BYP Strategy FAB Analysis

15 © 2005 BY-PROFIL In applications where high alloyed steels and/or complex shapes are in demand: Heat treatment know-how Heat treatment know-how of the whole steel range. Additional service: Additional service: sawing (shortlengths), milling, drilling. BÖHLER-YBBSTAL PROFIL These are our strong points... Profiles BU Group Profiles vs Bars Profiles vs Bars Special Sections And Shaped Bars Special Sections And Shaped Bars Conti - Rolling Line BYP Applications BYP Strategy FAB Analysis

16 Limit of billet weight because of manual handling (max. weight of the bar: 100 kg). © 2005 BY-PROFIL Dimension area: - max. cross section: 157 inches² These are our limits... BÖHLER-YBBSTAL PROFIL Profiles BU Group Profiles vs Bars Profiles vs Bars Special Sections And Shaped Bars Special Sections And Shaped Bars Conti - Rolling Line BYP Applications BYP Strategy FAB Analysis

17 1 BÖHLER-YBBSTAL PROFIL Machining costs money Eliminate costs Free up equipment for other jobs Solution PROFILES Unused material costs money Pay for what you use BARS Profiles BU Group Profiles vs Bars Profiles vs Bars Special Sections And Shaped Bars Special Sections And Shaped Bars Conti - Rolling Line BYP Applications BYP Strategy FAB Analysis

18 Advantages of BYP profiles to square and milling better mechanical properties © 2005 BY-PROFIL more stress-relieved better straightness better tolerances over the bar more stress relieved no short grains, liquations remain in the center cost advantage because of saving material and machining BÖHLER-YBBSTAL PROFIL Advantages of BYP profiles to extrusion Profiles BU Group Profiles vs Bars Profiles vs Bars Special Sections And Shaped Bars Special Sections And Shaped Bars Conti - Rolling Line BYP Applications BYP Strategy FAB Analysis

19 Optimization of Costs © 2005 BY-PROFIL BÖHLER-YBBSTAL PROFIL BYP Strategy Going Forward... Medium and High Alloyed Steel Grades Profiles BU Group Profiles vs Bars Profiles vs Bars Special Sections And Shaped Bars Special Sections And Shaped Bars Conti - Rolling Line BYP Applications BYP Strategy FAB Analysis Development Specialities, Nickel – Based Alloys and Titanium Growth Conti - Rolling Line

20 © 2005 BY-PROFIL BÖHLER-YBBSTAL PROFIL Conti – Rolling Line Profiles BU Group Profiles vs Bars Profiles vs Bars Special Sections And Shaped Bars Special Sections And Shaped Bars Conti - Rolling Line BYP Applications BYP Strategy FAB Analysis Hot Rolling Line Production Processes

21 © 2005 BY-PROFIL BÖHLER-YBBSTAL PROFIL The continuous rolling line is at the heart of our shaping process for special sections. This facility allows BÖHLER to shape round wire in all grades to the smallest dimensions and tighest tolerances. CONTI - ROLLING LINE Profiles BU Group Profiles vs Bars Profiles vs Bars Special Sections And Shaped Bars Special Sections And Shaped Bars Conti - Rolling Line BYP Applications BYP Strategy FAB Analysis

22 © 2005 BY-PROFIL BÖHLER-YBBSTAL PROFIL CONTI - ROLLING LINE The material passes through several cold work rolling/forming steps and a precise furnace. Following shaping, the sections are formed into rod or bundles according to the customers specifications. Profiles BU Group Profiles vs Bars Profiles vs Bars Special Sections And Shaped Bars Special Sections And Shaped Bars Conti - Rolling Line BYP Applications BYP Strategy FAB Analysis

23 Raw material: Rolled wire, to inch (4 to 15 mm) in diameter Technical data © 2005 BY-PROFIL Section width: Special sections: to inch (8 to 30 mm) maximum depending on the section Flat: to inch (8 to 25 mm) maximum Section thickness: to max inch (1 to max. 10 mm) for special sections to max inch (1 to max. 5 mm) for flat sections Cross-section: min to max square inch (mind. 10 bis max. 100 mm²) Tolerances: Width: +/ inch (0.050 mm) Thickness: +/ inch (0.025 mm) Profiles BU Group Profiles vs Bars Profiles vs Bars Special Sections And Shaped Bars Special Sections And Shaped Bars Conti - Rolling Line BYP Applications BYP Strategy FAB Analysis CONTI - ROLLING LINE

24 © 2005 BY-PROFIL BÖHLER-YBBSTAL PROFIL Know-how and competence are required when hot rolled special sections are produced. With the ability to achieve larger dimension profiles, our hot rolling mill rounds out our ability to satisfy our customers. HOT ROLLING LINE Profiles BU Group Profiles vs Bars Profiles vs Bars Special Sections And Shaped Bars Special Sections And Shaped Bars Conti - Rolling Line BYP Applications BYP Strategy FAB Analysis

25 Delivery Standard: © 2005 BY-PROFIL Hot rolled, cold drawn, shotblasted, pickled Supply Length: Tolerances: Profiles BU Group Profiles vs Bars Profiles vs Bars Special Sections And Shaped Bars Special Sections And Shaped Bars Conti - Rolling Line BYP Applications BYP Strategy FAB Analysis Rolled, normalized, soft annealed, hardened/tempered or quenched, depending on the steel grade chosen Surface Finish: Depending on cross section, standard length approx. 10 to 20 feet, fixed length up to 20 feet on request Closest tolerances according to national and international standards or special requirements Minimum Order: Quantities from 1,100 lbs, depending on required steel grade and special section Technical data HOT ROLLING LINE

26 © 2005 BY-PROFIL BÖHLER-YBBSTAL PROFIL CONTI – ROLLING LINEHOT ROLLING LINE CONTI – ROLLING LINE/ HOT ROLLING LINE Depending on the degree of finishing required, facilities are available for: straightening the removal of burr edge grinding partial heat treatment labeling Profiles BU Group Profiles vs Bars Profiles vs Bars Special Sections And Shaped Bars Special Sections And Shaped Bars Conti - Rolling Line BYP Applications BYP Strategy FAB Analysis

27 Material / surface finish Raw material Round wire in bundles © 2005 BY-PROFIL Profiles BU Group Profiles vs Bars Profiles vs Bars Special Sections And Shaped Bars Special Sections And Shaped Bars Conti - Rolling Line BYP Applications BYP Strategy FAB Analysis

28 Material / surface finish Roller store © 2005 BY-PROFIL Profiles BU Group Profiles vs Bars Profiles vs Bars Special Sections And Shaped Bars Special Sections And Shaped Bars Conti - Rolling Line BYP Applications BYP Strategy FAB Analysis

29 Material / surface finish Finished sections Rolled and wound into coils with an outer Ø of inch (2000 mm) © 2005 BY-PROFIL Profiles BU Group Profiles vs Bars Profiles vs Bars Special Sections And Shaped Bars Special Sections And Shaped Bars Conti - Rolling Line BYP Applications BYP Strategy FAB Analysis

30 Quality assurance (acc. to BS EN ISO 9001:2000) from specimen preparationto microstructure examination to optical measurementto microhardness testing © 2005 BY-PROFIL Profiles BU Group Profiles vs Bars Profiles vs Bars Special Sections And Shaped Bars Special Sections And Shaped Bars Conti - Rolling Line BYP Applications BYP Strategy FAB Analysis

31 AVIATION

32 ring components in aircraft turbines BÖHLER L718/L625 VMR, INCONEL 718/625 guideway section for the landing flaps BÖHLER N700 ESR, , AISI 630 fastener rail in cargo planes for the fixation of containers BÖHLER N352 ESR, , AISI 431 sealing section for the cargo compartment hatch 17-4 PH, BÖHLER N700 ESR turbine blade sections INCONEL Alloy © 2007 BY-PROFIL

33 Böhler N352 ESR (AISI 431) special profile hot rolled Heat treatment:hardened and tempered Surface finish:sandblasted and pickled Length:fixed length End of bars:separated, deburred Surface finish class:B acc. to EN fastener rail in cargo planes fixation of containers steel grade:

34 Böhler L special profile hot rolled – 8151BF fastener rail in cargo planes fixation of containers Heat treatment:hardened and tempered Surface finish:sandblasted and pickled Length:fixed length End of bars:separated, deburred Surface finish class:B acc. to EN steel grade:

35 Böhler N700 ESR (AISI 630) special profile hot rolled door seal airlocks Heat treatment:precipitation hardened Surface finish:sandblasted and pickled Length:fixed length End of bars:separated, deburred Surface finish class:B acc. to EN 221 steel grade:

36 absorber vibration absorber in propeller airplanes bend folk wedge

37 Böhler P802SA (Invar 36) special profile hot rolled – bend 1 vibration absorber in propeller airplanes Product:special section, hot rolled Heat treatment:annealed Surface finish:sandblasted Length:random lenghts End of bars:separated Surface finish class:B acc. to EN steel grade:

38 special profile hot rolled – bend 2 Böhler vibration absorber in propeller airplanes Böhler P802SA (Invar 36) Product:special section, hot rolled Heat treatment:annealed Surface finish:sandblasted Length:random lenghts End of bars:separated Surface finish class:B acc. to EN steel grade:

39 special profile hot rolled - folk Böhler vibration absorber in propeller airplanes Böhler P802SA (Invar 36) Product:special section, hot rolled Heat treatment:annealed Surface finish:sandblasted Length:random lenghts End of bars:separated Surface finish class:B acc. to EN steel grade:

40 special profile hot rolled - wedge Böhler vibration absorber in propeller airplanes Böhler P802SA (Invar 36) Product:special section, hot rolled Heat treatment:annealed Surface finish:sandblasted Length:random lenghts End of bars:separated Surface finish class:B acc. to EN steel grade:

41 Product:special profile, hot rolled Heat treatment:precipitation hardened Surface finish:sandblasted and pickled Length:fixed length End of bars:sawn Surface finish class:B acc. to EN Böhler N700 ESR (AISI 630) special profile hot rolled guideway section guide for landing- flaps steel grade:

42 Energy POWER GENERATION

43 gas turbine blades INCONEL Alloy 718, rotor wedge BÖHLER A , AISI 304 tension bolts BÖHLER P550, BÖHLER P572, steam turbine blades BÖHLER T550, , BS762 BÖHLER ET552, , AMS 5719 BÖHLER T651, , AISI 420 BÖHLER T200, , AISI 660 © 2007 BY-PROFIL

44 Böhler T (AISI 420) Böhler T552 ESR Böhler T special profile hot rolled rhombus section turbine bucket for the compressor of gas engines Product:special profile, hot rolled Heat treatment:hardened and tempered Surface finish:sandblasted and pickled Length:random length End of bars:separated, deburred Surface finish class:B acc. to EN steel grade:

45 Böhler A (AISI 304) special profile cold drawn rotor wedge profile winding end of the rotor in electrical machines Product:special profile, cold drawn Heat treatment:quenched Surface finish:descaled, pickled Length:fixed length End of bars:separated, deburred Surface finish class:D acc. To EN Production acc. to GE spec. B50A886 Rev. B steel grade:

46 WOODWORKING/BLADE/KNIFE

47 Granulator knives, Recycling industry BÖHLER K110, , AISI D2 Milling head knives BÖHLER K105, , ~AISI D2 BÖHLER S705pm, ~ AISI M35, ~ AISI M41 © 2007 BY-PROFIL

48 Ring slicer particle board K329, chipper, AISI A8 mod. © 2007 BY-PROFIL

49 Saw mill knife K329, chipper, AISI A8 mod. © 2007 BY-PROFIL

50 Pulp mill knife K329, chipper, AISI A8 mod. © 2007 BY-PROFIL

51 Böhler K (AISI ~D2) special profile hot rolled L-shape wood chipping Product:special profile, hot rolled Heat treatment:annealed Surface finish:sandblasted Length:fixed lengths End of bars:separated, deburred Surface finish class:B acc. to EN steel grade:

52 Böhler K (AISI ~D2) special profile hot rolled L-shape wood chipping Product:special profile, hot rolled Heat treatment:annealed Surface finish:sandblasted Length:fixed lengths End of bars:separated, deburred Surface finish class:B acc. to EN steel grade:

53 Böhler K329SB Chipper special profile hot rolled Product:special profile, hot rolled Heat treatment:hardened and tempered Surface finish:sandblasted Length:fixed lengths End of bars:separated, deburred Surface finish class:B acc. to EN steel grade:

54 Böhler K329SB Chipper special profile hot rolled Product:special profile, hot rolled Heat treatment:hardened and tempered Surface finish:sandblasted Length:fixed lengths End of bars:separated, deburred Surface finish class:B acc. to EN steel grade:

55 bars for knee joints Titanium Ti6AlV © 2007 BY-PROFIL

56 special sections for vanes in vane pumps BÖHLER S601, ~AISI M2 BÖHLER S404, ~AISI M50 © 2007 BY-PROFIL

57 turbine blade for sandblasting machines BÖHLER K107, , ~AISI D6 © 2007 BY-PROFIL

58 flat with groove for chain guide ways in the mining industry BÖHLER K700, , Manganese © 2007 BY-PROFIL

59 rocker arm section for racing car motors BÖHLER S405, , AISI M50 © 2007 BY-PROFIL

60 BÖHLER-UDDEHOLM GROUP $2.324 billion Turnover 2004: $2.324 billion © 2005 BY-PROFIL 12,042 Employees: 12,042 Profiles BU Group Profiles vs Bars Profiles vs Bars Special Sections And Shaped Bars Special Sections And Shaped Bars Conti - Rolling Line BYP Applications BYP Strategy FAB Analysis

61 DIVISIONS OF THE BU-GROUP 100 sales companies in 47 countries on all 5 continents. 100 sales companies in 47 countries on all 5 continents. Böhler Bleche GmbH. Böhler Bleche GmbH. Uddeholm Tooling AB Uddeholm Tooling AB Böhler Edelstahl Gmbh. Böhler Edelstahl Gmbh. Uddeholm Fine Machined AB Uddeholm Fine Machined AB Production- companies High Performance Metals Metals Special Forgings Welding Consumables Precision Strip © 2005 BY-PROFIL BUSMI USA Böhler-Ybbstal Profil GmbH. Villares Metals S.A. Profiles BU Group Profiles vs Bars Profiles vs Bars Special Sections And Shaped Bars Special Sections And Shaped Bars Conti - Rolling Line BYP Applications BYP Strategy FAB Analysis

62 DIVISIONS OF THE BU-GROUP BYP offers a wide variety of materials made to your specifications Böhler Bleche GmbH. Böhler Bleche GmbH. Uddeholm Tooling AB Uddeholm Tooling AB Böhler Edelstahl Gmbh. Böhler Edelstahl Gmbh. Uddeholm Fine Machined AB Uddeholm Fine Machined AB Production- companies High Performance Metals Metals Special Forgings Welding Consumables Precision Strip © 2005 BY-PROFIL Böhler-Ybbstal Profil GmbH. BUSMI USA Villares Metals S.A. Profiles BU Group Profiles vs Bars Profiles vs Bars Special Sections And Shaped Bars Special Sections And Shaped Bars Conti - Rolling Line BYP Applications BYP Strategy FAB Analysis

63 Böhlerwerk Linz Wien Waidhofen a. d. Ybbs Amstetten $16.74 Mil. turnover 2004: $16.74 Mil. 82 % export share: 82 % 2,635 tons annual output 2004: 2,635 tons 120 employees: 120 © 2005 BY-PROFIL BÖHLER-YBBSTAL PROFIL Profiles BU Group Profiles vs Bars Profiles vs Bars Special Sections And Shaped Bars Special Sections And Shaped Bars Conti - Rolling Line BYP Applications BYP Strategy FAB Analysis

64 © 2005 BY-PROFIL 2004 $16.74 Mil Profiles BU Group Profiles vs Bars Profiles vs Bars Special Sections And Shaped Bars Special Sections And Shaped Bars Conti - Rolling Line BYP Applications BYP Strategy FAB Analysis

65 © 2005 BY-PROFIL $10.01 Mil Profiles BU Group Profiles vs Bars Profiles vs Bars Special Sections And Shaped Bars Special Sections And Shaped Bars Conti - Rolling Line BYP Applications BYP Strategy FAB Analysis

66 The End


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