Presentation on theme: "The industrialization of Additive Manufacturing"— Presentation transcript:
1 The industrialization of Additive Manufacturing Olivier Jay, Head of sectionAdditive ManufacturingTel: +45 7220 1713
2 STATUS OBJECTIVE An independent, non-profit institution Approved as a technological service institute by the Danish Ministry of Science, Technology and Innovation.OBJECTIVEThe objective of the Danish Technological Institute is to address the needs of the industrial sector and society as a whole through the development and dissemination of technological innovation.
3 KNOWLEDGE PROCESSES AT DTI Knowledge developmentDevelops new knowledge through R&D activities – national as well as internationalKnowledge applicationKnowledge application takes place through general technological services, e.g. laboratory tests, testing, calibration and certificationKnowledge transferIn interaction with and supplying advisory services to private and public market players, e.g. consultancy, education and operator tasks
4 Number of employees in companies (customers) THE INSTITUTE COVERS A SIGNIFICANT NUMBER OF SMALL AND MEDIUM SIZED ENTERPRISES IN 201082%Delivery of services to 14,895 companies of which 9,449 were Danish.Share of companies, in total 9,449Share of revenue, in total EUR 37.4 million43%38%19%12%6%0-4950-199200+Number of employees in companies (customers)
5 Additive Manufacturing AM RPT (Rapid Prototyping Technologies),ALM (Additive layer manufacturing)RM (Rapid manufacturing)AF (Additive fabrication)DDM (Direct digital manufacturing)SFF (Solid freeform fabrication)LM (Layered manufacturing).….AM is the application of layer manufacturing techniques for the fabrication of functional long-term models or enduse products. The physical inputs into the RP systems are the materials,CAD model and laser. By using different RP technologies, final net shape metallic parts can be fabricated. It is a one-step process in which tooling is eliminated thereby reducing production time and cost.
11 Long tail Volume Product lifetime Time to market Response of the marketPersonalizationDesignPriceProduct Variety
12 EPO's European Inventor Award 2012 goes to outstanding inventors from Germany, France, Denmark and AustraliaIndustry: Widex (Denmark), for their invention of a computer-aided method to manufacture individually-fitted hearing-aid devices;
18 ”The RM technology has given us a bigger creative designing space, because we are no longer limited by a particular geometric shape. We do not produce tools, which means that the production process is reduced to a few weeks where it before took between 4 to 6 months.The time factor means that we can now try out our ideas, and it gives us an enormous amount of freedom”Leif Johannsen, Chief Officer of Acoustics and Technology
20 Sustainable Pumps and the world's electricity consumption Today pumps account for no less than 10% of the world's electricity consumption.Two third of all pumps use up to 60% too much energy .If every business switched to a high efficiency pump system there could be global savings of 4% of the total electricity consumption- comparable with the residential electricity consumption of 1 billion people
21 Parts with complex internal channels CompolightParts with complex internal channelsDemonstrator part: crossing manifold a manifold to let 2 hydraulic lines cross each other in limited space230x230x54 mm20,15 KgConventional manifold design