3 Company Profile Established Year 1999 Factory Size 25,000 m2 Employee 1,10060,000 m2/monthCapacity
4 Milestone 6oz with UL, 12oz sample Rigid-Flex TS16949 18L MP HDI AL PCBSongGang Plant40,000 m2/monthNan You Plant move to Sha Jing20,000 m2/monthStart to Manufactureon Q3 for new plantISO140015OZ with ULNan You PlantISO9001UL E23294024L Sample32L SampleHe Shan PlantEstablish199920012002200320042006200720092010201120132014
8 Market Strategy◎ Meet all kinds of business types from sample to high mix low volume(HMLV) to high volume mass production.◎ Invest the most up-to-date equipment/advanced technology to continuousimprovement on Multilayer/ Heavy copper/ HDI/ PTFE/ Ceramic/ Rigid-Flex.R&D center look through technology trend on customer requirementsand PCB industry field all the time.◎ System automation management on Engineering review and process qualitycontrol and total factory operation.◎ Quick turn deliveryPrototype quantities: 24 hours to seven daysProduction quantities: 3 to 10 days
9 Annual Operation Plan (Year 2014) ◎ Sales’ goal to 95 millions USD◎ Quality goal for rate of complaint≤0.45% by batch,≤95PPM by quantity;◎ The rate of total internal scrap: ≤3.4%;◎ The rate of delivery on time:≥95% for normal PCB,100% for VMI PCB.
15 CapacityR&D samples, small volume and quick turn jobs (High Mix Low Volume)◎ Capacity: 20,000square meters/month◎ R&D samples, small volume (below 5m2) and quick turn jobs◎ High- mix technology up to 32 layers, HDI and heavy copper thickness boards to 12 oz◎ 2000 projects/month◎ Cam Engineer: 50
16 Capacity Mass production ◎ Capacity: 40,000sqm/month ◎ Low/medium volume mass production high-mix technology multilayer up to 18 layers, HDI and heavy copper thickness to 6 oz◎ 800 Part No/month◎ Average 40 square meters/order
17 Separate two stages to finish Developing PlanA new factory will be established.◎ Located on He Shan, Jiang Men city, Guang Dong province, China◎ Factory area 100,000 square meters◎ Total Investment: 80 Millions USD◎ Marketing Direction:First stage: 2-12 layers mass productionSecond stage: focus on HDI, Heavy copper, PTFE, Ceramic,Rigid-Flex PCB and industry fieldsSeparate two stages to finishFirst stage:Investment: 30 Millions USDCapacity: 50K SQM/monthDate: Finish factory house on Q2of 2014Start to manufacture on Q3 of 2014Second stage:Investment: 50 Millions USDCapacity: 50K SQM/month
21 Products Technology ◎ Material: FR-4 (Tg130-170) ARLON Rogers Teflon Normal material list with UL approval◎ Material: FR-4 (Tg )ARLONRogersTeflonAluminum BasedPolyimide◎ High layer count (32+ layers)◎ ROHS & Reach Compliance◎ Min line/space: 2.5mil/3mil◎ Min drilling bit 0.15mm, Laser drilling 0.1mm◎ BackdrillingSupplierMatreial TypeApplicationKBKB6160SS/DSShengYiS1141/S1000/S1000-2/S1600/S1155SS/DS/MultilayerITEQIT588TC/IT158TC/IT180TCIsolaFR406/FR-370HRNelcoN4xxx-13RF-xxRogersR04350BBergquistMP06503SS Al baseLairdT-Lam SS 1KADS Al/Cu base
22 Products Technology ◎Surface Treatment: ◇In-house:Lead free HAL / OSP / Immersion Ni, Au / Gold finger /Selected hard gold◇Subcontract:Immersion Silver / Immersion Tin / HAL◎ Sequential lamination◎ Buried and blind via and HDI◎ Heavy Copper PCB’s Up to 6oz with UL,12oz for sample◎ Controlled Impedance
23 Production Capability ItemSampleStandardLayer count32L18LFinal board thickness0.3-6mm0.35-6mmAspect rate12:18:1Copper thickness12oz6ozImpedanceSingle line+/-8%+/-10%Differential lineLine/spaceInner layer2.5/2.5mil3/3milOuter layerMin drill bit6mil8milHole position tolerance+/-3milPTH hole dimension tolerance+/-2milNPTH hole dimension tolerance+/-1milSolder maskLine to solder PAD3mil4milRegistration tolerance+/-1.5mil
24 Halogen free lamination Rogers/Teflon/Aluminum base/Polyimide Production CapabilityPeel able mask thickness5milCarbon ink thickness0.3milHAL/LF HAL thicknessSMD: u”GND:30-800u”Immersion AuAu1-5u”Ni80-200u”Gold finger thickness10-50u”OSP thicknessumImmersion TinumImmersion AgumProfilePunching+/-5milRouting+/-4milLamination TypeFR4(Tg )Halogen free laminationRogers/Teflon/Aluminum base/Polyimide
30 Product Type---Other Via plugged by copper paste Via plugged by silver pasteBackdrillingVia plugged by resin
31 High Reliability Products 2 automatic coating machines for inner layer1 OPE punching machine before laminate5 CCD parallel exposure machines1 CCD fuse machine5 Orbotech AOI machines, total 11 AOI.8 lamination machines, including 1 fast press11 Schmoll drill machines/10 Mania machines, total 29 machines/154 spindles2 X- RAY CM 800 for inspection after drilling2 automatic PTH lines5 automatic plating lines( including VCP)22 CNC routing machines1 Automatic V-CUT machine37 E-testes: 12 flying probes, including 3 micro resistance testers, 18 E-testers, 3automatic E- tester, 6 Hi-pot testers,2 automatic visual inspection machine on FQC33 automatic horizontal production linesBase material: ShengYi and ITEQ and Isola and NelcoPTH solution: Rohm & HaasPlating solution: Rohm & HaasSM: Taiyo and GreencureSurface finish: Atotech solution on Immersion TinJapanese SN100(Sn/Cu/Ni) on LF HASLMaterialMachineMethodAdd test coupon (Registration and Micro resistance) on production panel to control quality of critical process.High process control on PTH and plating process.Backlight: one sample every fly bar to inspectCopper thickness: one sample every fly bar to measure1 CMI 900 tester/ 2 CMI 700 testers/ 2 CMI 500 testers2 Ionic contamination testers, one is to test NaCl content, other is to test content of single ionic1 DSC TG tester/1 ROHS tester/2 Hi-pot testers2 Impedance testers/ 2 Peel strength testers1 Temperature and humidity chamber1 Salt-corrosion box1 Reflow soldering machine1 Atom absorption tester
41 Environment Protection ◎ ISO Certified◎ Guangdong Environmental Protection Member◎ All control items meet Class 1 of GB SPEC on Waste Water DischargeTest report From Government
42 System Automation Process Flow Software System Main Function Quotation AutomationQuotation Track/AnalysisGerber File Review AutomationPanelization AutomationMatch Automation on Plant Capability and Customer specificationMI Automation and StandardDatabaseProcess Parameter/ProductionRecord/Quality/Maintenance dataTraceabilityQuality Data AnalysisManage all processes From orderto WIP to deliveryIntelligent QuoteQuotationEngineering Review For Gerber FileGenesis Panelizer EnginexInformation System For Quality ControlQuality Information SystemManagement SystemParadigmERP
Your consent to our cookies if you continue to use this website.