Presentation on theme: "A TATA ENTERPRISE (A Subsidiary of TATA STEEL). TAYO PROFILE A group company of TATA STEEL – the 6 th largest steel manufacturer in the world Located."— Presentation transcript:
A TATA ENTERPRISE (A Subsidiary of TATA STEEL)
TAYO PROFILE A group company of TATA STEEL – the 6 th largest steel manufacturer in the world Located in Jamshedpur, has been in the business of castings, forgings and rolls.
FORMATION1968 TIE UP - YODOGAWA STEEL TIE UP - ESW 1989 CAPACITY MT ISO 9001 CERT 1996 COMMISSIONING OF MBF 2005 ISO & OHSAS TAYO ROLLS OVER THE YEARS
AUSTRALIA ALGERIA AUSTRIABANGLADESH BELGIUM CANADA CARRIBBEAN CZ REPUBLIC EGYPT KAZAKHSTAN KOREA NEPAL NORVEY NETHERLAND OMAN QATAR SAUDI ARABIASOUTH AFRICA SRI LANKA SWEEDEN TAIWAN THAILAND TURKEY U.A.E. U.S.A. VENEZUELA ROMANIA GERMANY INDONESIA GREECE 32 Countries 30% Export GLOBAL PRESENCE of TAYO
Now launching business activity in manufacture of open die forging of larger sizes. TECHNOLOGY SOURCE FQ Steel Ingots & Engg. Forgings Sheffield Forgemasters Steel Limited Sheffield United Kingdom
MELT SHOP ARC FURNACE25MT INDUCTION FURNACE16MT INDUCTION FURNACE8MT Mini Blast Furnace =100MT/Day 30 MT LADDLE FURNACE & VACUUM DEGASSING Secondary Refining Unit. The Melting Unit is backed by a modern analytical lab using computerized emission spectrometer. MANUFACTURING FACILITIES
Annealing furnace for ingot annealing Bottom pouring or uphill teeming Ingot casting facility. Load cell to control teeming/pouring rate. Argon/Nitrogen shrouding during casting/ teeming. Ingot dressing and inspection facility INGOT SHOP-EQUIPMENTS
Grade and chemical composition as per IS, ASME, SAE, DIN, EN, BS, JIS specifications. Low residuals control as per specification Low gas levels- Hydrogen: 2 ppm max; Oxygen: 25 ppm max; Nitrogen : 80 ppm max. Grain size: 5-8 as per ASTM E-112 (Grade specific) Internal soundness as per ASTM E-381 and ASTM E-45 specifications Ultrasonic requirements as per specifications Special requirements can be tailor made. Metallurgical Commitments
PRESENT PROCESS CAPABILITIES Type of ingotPresent CapabilityProcess Capability SizeMTs Round – – 1000 Dia Round SquareS03,S – 23 MTs PolygonalM98.4 – 10.2 PolygonalM
FORGE SHOP-FACILITIES Forging press : 2500T OPEN DIE Push Down Forging Press(Hydraulic) with 25T integrated manipulator Ingot heating : 50T – 2 nos(Max Temp-1300 ºC) 100T – 1 no. (Max Temp-1300 ºC) Heat treatment: 100T Annealing -2 nos (Max Temp-1000 ºC) All post forging heat treatment furnaces are gas fired with furnace temperature controlled within +/- 3º C. Hardening furnace : 50T – 2 nos Tempering furnace : 50T – 2 nos Max job length : 8.5 M Quenching Tank size: Water Quenching : 7M(L) x4M(W)x 3.5 M(H) Oil Quenching : 7M(L) x4M(W)x 2.5 M(H) Quench Bath is provided with double agitation facility(a)Nozzle Agitation (b) Up- Down cradle facility thereby maintaining complete bath temperature within +/- 10º of ambient temperature - Contd -
Engineering Forgings Product Range
PRODUCT Sugar Mill machinery – Mill Roller shafts Cement machinery – Integral Pinion shafts, support roller shafts, Mill Pinions, Crusher shafts, Atox shafts etc. Power Generation equipments- Generator shafts, Turbine rotors General Engineering-Shafts for general applications Pollution control equipments-Fan shafts, Flange shafts Steel plant machinery- Support roller assembly, Rolls Ship building industry- Propeller shafts, Rudder stocks
SPECIAL PRODUCTS TAYO Rolls has perfected a Proprietary Process whereby, Die Steels Like Die Blocks to DIN- 2714, H11, H13, P20, D2 Etc, will give enhanced Die Life.
AUTHORISED DISTRIBUTORS TAYO ROLLS IS NOW PLEASED TO APPOINT LK GROUP OF COMPANIES AS THEIR SOLE AUTHORISED DISTRIBUTORS FOR MARKETING OF ITS PRODUCTS.
L K GROUP OF COMPANIES LACHHMIDHAR KANSHIRAM SRI ENTERPRISES L K EARTH DEVELOPERS PVT LTD HEAD OFFICE: 142-B, MITTAL TOWER, 210, NARIMAN POINT, MUMBAI – TEL NO: 022 – FAX NO: 022– Web SITE :