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A TATA ENTERPRISE (A Subsidiary of TATA STEEL). TAYO PROFILE A group company of TATA STEEL – the 6 th largest steel manufacturer in the world Located.

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Presentation on theme: "A TATA ENTERPRISE (A Subsidiary of TATA STEEL). TAYO PROFILE A group company of TATA STEEL – the 6 th largest steel manufacturer in the world Located."— Presentation transcript:

1 A TATA ENTERPRISE (A Subsidiary of TATA STEEL)

2 TAYO PROFILE A group company of TATA STEEL – the 6 th largest steel manufacturer in the world Located in Jamshedpur, has been in the business of castings, forgings and rolls.

3 FORMATION1968 TIE UP - YODOGAWA STEEL 1968-80 TIE UP - ESW 1989 CAPACITY 13500 MT ISO 9001 CERT 1996 COMMISSIONING OF MBF 2005 ISO 14001 & OHSAS 18001 2005 TAYO ROLLS OVER THE YEARS

4 AUSTRALIA ALGERIA AUSTRIABANGLADESH BELGIUM CANADA CARRIBBEAN CZ REPUBLIC EGYPT KAZAKHSTAN KOREA NEPAL NORVEY NETHERLAND OMAN QATAR SAUDI ARABIASOUTH AFRICA SRI LANKA SWEEDEN TAIWAN THAILAND TURKEY U.A.E. U.S.A. VENEZUELA ROMANIA GERMANY INDONESIA GREECE 32 Countries 30% Export GLOBAL PRESENCE of TAYO

5 Now launching business activity in manufacture of open die forging of larger sizes. TECHNOLOGY SOURCE FQ Steel Ingots & Engg. Forgings Sheffield Forgemasters Steel Limited Sheffield United Kingdom

6 Rough Machine Finish Machine Anneal Cryogenic Treatment Forge Press Ingot Induction Hardening Reheat Volume Harden Tempering CRM ROLL SALE` INGOT SALE Journal Hardening ENGG. FORGING Sales Finish Machining Ingot Anneal LF +VD PROCESS FLOW

7 MELT SHOP ARC FURNACE25MT INDUCTION FURNACE16MT INDUCTION FURNACE8MT Mini Blast Furnace =100MT/Day 30 MT LADDLE FURNACE & VACUUM DEGASSING Secondary Refining Unit. The Melting Unit is backed by a modern analytical lab using computerized emission spectrometer. MANUFACTURING FACILITIES

8 Annealing furnace for ingot annealing Bottom pouring or uphill teeming Ingot casting facility. Load cell to control teeming/pouring rate. Argon/Nitrogen shrouding during casting/ teeming. Ingot dressing and inspection facility INGOT SHOP-EQUIPMENTS

9 Grade and chemical composition as per IS, ASME, SAE, DIN, EN, BS, JIS specifications. Low residuals control as per specification Low gas levels- Hydrogen: 2 ppm max; Oxygen: 25 ppm max; Nitrogen : 80 ppm max. Grain size: 5-8 as per ASTM E-112 (Grade specific) Internal soundness as per ASTM E-381 and ASTM E-45 specifications Ultrasonic requirements as per specifications Special requirements can be tailor made. Metallurgical Commitments

10 PRESENT PROCESS CAPABILITIES Type of ingotPresent CapabilityProcess Capability SizeMTs Round6006.7 – 7.4400 – 1000 Dia Round80012 - 14 SquareS03,S043-4 3 – 23 MTs PolygonalM98.4 – 10.2 PolygonalM1311.5 - 13.9

11 FORGE SHOP-FACILITIES Forging press : 2500T OPEN DIE Push Down Forging Press(Hydraulic) with 25T integrated manipulator Ingot heating : 50T – 2 nos(Max Temp-1300 ºC) 100T – 1 no. (Max Temp-1300 ºC) Heat treatment: 100T Annealing -2 nos (Max Temp-1000 ºC) All post forging heat treatment furnaces are gas fired with furnace temperature controlled within +/- 3º C. Hardening furnace : 50T – 2 nos Tempering furnace : 50T – 2 nos Max job length : 8.5 M Quenching Tank size: Water Quenching : 7M(L) x4M(W)x 3.5 M(H) Oil Quenching : 7M(L) x4M(W)x 2.5 M(H) Quench Bath is provided with double agitation facility(a)Nozzle Agitation (b) Up- Down cradle facility thereby maintaining complete bath temperature within +/- 10º of ambient temperature - Contd -

12 Engineering Forgings Product Range

13 PRODUCT Sugar Mill machinery – Mill Roller shafts Cement machinery – Integral Pinion shafts, support roller shafts, Mill Pinions, Crusher shafts, Atox shafts etc. Power Generation equipments- Generator shafts, Turbine rotors General Engineering-Shafts for general applications Pollution control equipments-Fan shafts, Flange shafts Steel plant machinery- Support roller assembly, Rolls Ship building industry- Propeller shafts, Rudder stocks

14 SPECIAL PRODUCTS TAYO Rolls has perfected a Proprietary Process whereby, Die Steels Like Die Blocks to DIN- 2714, H11, H13, P20, D2 Etc, will give enhanced Die Life.

15 AUTHORISED DISTRIBUTORS TAYO ROLLS IS NOW PLEASED TO APPOINT LK GROUP OF COMPANIES AS THEIR SOLE AUTHORISED DISTRIBUTORS FOR MARKETING OF ITS PRODUCTS.

16 L K GROUP OF COMPANIES LACHHMIDHAR KANSHIRAM SRI ENTERPRISES L K EARTH DEVELOPERS PVT LTD HEAD OFFICE: 142-B, MITTAL TOWER, 210, NARIMAN POINT, MUMBAI – 400 02. TEL NO: 022 – 22820202 FAX NO: 022– 22833189 Web SITE : www.LKgroupindia.comwww.LKgroupindia.com E-mail : info@LKgroupindia.cominfo@LKgroupindia.com

17 Thank You


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