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SC UZINA MECANICA ORĂŞTIE SA Ductile iron pipes Even water need us!

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Presentation on theme: "SC UZINA MECANICA ORĂŞTIE SA Ductile iron pipes Even water need us!"— Presentation transcript:

1 SC UZINA MECANICA ORĂŞTIE SA Ductile iron pipes Even water need us!

2 Pipe foundry Designed and build up to run as an independent production capacity Total surface: sqm Build surface: sqm Concreted platform sqm

3 Quality insurance Pipes are produced in conformity with European and international standards: EN 545, ISO 2531 and DIN (Certificate nr. 20/March2004 – TUV Germany) Pipes are produced in conformity with European and international standards: EN 545, ISO 2531 and DIN (Certificate nr. 20/March2004 – TUV Germany) The Quality Management System worked out and implemented in conformity with ISO requirements, is certified by TUV Germany, guaranteeing production and commercializing of products in total quality system. (Certificate nr /February 2004) The Quality Management System worked out and implemented in conformity with ISO requirements, is certified by TUV Germany, guaranteeing production and commercializing of products in total quality system. (Certificate nr /February 2004)

4 MeltingMelting Medium frequency induction furnace Melting capacity:8,4 t Melting time: 43 min Temperature: 1550ºC Installed power: 7400 kWh Frequency: 250 Hz Charging procedure: vibrating carriage – 9 to – programmable (Automat Siemens SPC Simatic S7) Producer: ABB(1 pc) Low frequency induction furnace Melting capacity:12,5 to/furnace Melting time: 3,5 h/furnace Temperature: 1550ºC Installed power: 2800 kWh Frequency: 50 Hz Charging procedure: ladle 4 to Producer: Independenţa Sibiu (Ro) (2 pcs)

5 Holding furnace Capacity: 65/85 t Max temperature: 1550ºC Installed power: 800 kWh Frequency: 50 Hz Furnace type: inductor with channel Charging ladles (10 to) Mg-treatment - Tundish system for 1 and 3 t ladles with pocket Seller: BBC (1 pcs)

6 Core-shooting plant Core-shooting machine (Producer: IMF Italy) COLD-BOX process Cycle of core boxes : 3 min Core-shooting machine (Producer: IMF Italy) COLD-BOX process Cycle of core boxes : 3 min DN (mm) Theoretical capacity (pcs/h) Working mode : manual automatically – programmable Siemens SPC Simatic S5

7 CastingCasting Centrifugal casting machines DN 350 – DN 700DN 100 – DN 300 DN (mm) Theoretical capacity (pipes/h) Electrical capacity use: 130 kWh Electrical capacity use: 150 kWh Recycled cooling water Recycled cooling water consumption: 80 mc/h consumption: 120 mc/h Working mode: manual automatically – programmable Siemens SPC Simatic S5 Pipe length: 6 m + spigot length (Producer: Bracker Germany)

8 Annealing furnace Furnace dimensions: – Useful length36 m – Breadth7,3 m – Average height2,25 m Capacity~ 22 t/h Temperature (max)1030ºC Chain speed (max)0,6m/min Consumptions: – natural gas800 Nm³/h – pressed air100 m³/h Refractory lining: Refractory concrete, refractory brick, ceramic fibber Working mode: automatically – programmable Siemens SPC Simatic S5 (Producer: IOB Germany)

9 Zinc coating machine Procedure: with Zn wire, by thermo pulverizing with electric arc Thickness of zinc layer: 25µm (min 130 g/sqm) Dust - exhaust plant: filter (Beth) – 280 sqm Working mode: manual automatically – programmable Siemens SPC Simatic S5 Procedure: with Zn wire, by thermo pulverizing with electric arc Thickness of zinc layer: 25µm (min 130 g/sqm) Dust - exhaust plant: filter (Beth) – 280 sqm Working mode: manual automatically – programmable Siemens SPC Simatic S5

10 Pressure water station Clamping force : 240 Mpa Nominal diameter (mm) Testing pressure for pipes (bari) 100 –

11 Combined cut-of and chamfering machine Cutting device: – 3 cutting heads disposed at 120º Cutting tool: – 3 milling tools with cutting alloy tips Extra equipment: – removal device for transported of ring for folding tests

12 Concrete lining plant Procedure: low speed Concrete: obtaining in Eirich mixer Concrete transfer system: mechanical snake - pump Lining: by lance with stinger beam Consistence of concrete – insured by a mechanical pipe rotation and vibration unit Maturing chamber: -Dimensions:22x8x2,8 m -Temperature:max 110ºC -Humidity:max 90% -Curing capacity:15 to/h Maturing chamber: -Dimensions:22x8x2,8 m -Temperature:max 110ºC -Humidity:max 90% -Curing capacity:15 to/h Working mode:manual automatically – programmable Siemens SPC Simatic S5

13 Bitumen coating plant Procedure: - spraying with AIRLES system Layer thickness: min 70µm Used material: Inertol BS 10 Curing chamber: - Dimensions: 25 x 8 x 2,8 m - Temperature: max 70ºC - Curing time: 35 min/pipe Curing chamber: - Dimensions: 25 x 8 x 2,8 m - Temperature: max 70ºC - Curing time: 35 min/pipe Working mode: manual automatically – programmable Siemens SPC Simatic S5

14 SpectrometerSpectrometer Base: iron Analytical program for: Iron – 17 elements+base (C, Si, Mn, P, S, Cr, Mo, Ni, Al, Cu, Ti, V, Mg, Pb, Se, Ce, Te, Fe) Steel – 16 elements+base ( C, Si, Mn, P, S, Cr, Mo, Ni, Al, Cu, Ti, V, Pb, Se, Ce, Te, Fe) Base: iron Analytical program for: Iron – 17 elements+base (C, Si, Mn, P, S, Cr, Mo, Ni, Al, Cu, Ti, V, Mg, Pb, Se, Ce, Te, Fe) Steel – 16 elements+base ( C, Si, Mn, P, S, Cr, Mo, Ni, Al, Cu, Ti, V, Pb, Se, Ce, Te, Fe) SPECTROLAB – LAVFA 18 A

15 Mould repair workshop Pressure 6,5 bar Mould revolution: 4-28 rev/min (depending DN) Hammering time: about 2-10 hours (depending DN) Length of phonic chamber: 8 m Working regime : automatically – programmable Siemens SPC Simatic S5 Pneumatically hammering machine Other equipments: Straightening plate Welding equipment Grinding machine Transfer system Lathe - crane 6,3 to - lateral motopiler LINDE

16 Overhead cranes Casting zone, treatment and bitumen coating zone: crane 16/5tx22m with weighting (20 to) – 1 pc crane 12,5tx22m – 1 pc crane 8tx22m – 1 pc Processing, concrete lining, fittings, compressors, thermal point: beam crane 3,2 to– 5 pcs Mould workshop: crane 6,3tx16m – 1 pc Storage and delivery: gantry crane 12 to– 1 pc External charging: crane 5tx22m with electromagnet- 2 pcs Internal charging crane 8tx16m with electromagnet and weighting system (10 to) – 1 pc crane 12,5tx16m with electromagnet and weighting system (10 to)– 1 pc crane 5tx9m with weighting – 1 pc Melting zone: crane 12/5tx22m with weighting system (20 to)– 1 pc crane 16/5tx22m– 1 pc

17 Electro compressors Type Kaeser - air capacity:35,7 m³/min - pressure:max 8,5 bar - variable capacity:20-25 m³/min - pressure:max 8,5 bar Type Atlas Copco - air capacity:24,6 m³/min - pressure:max 10 bar Type Kaeser - air capacity:35,7 m³/min - pressure:max 8,5 bar - variable capacity:20-25 m³/min - pressure:max 8,5 bar Type Atlas Copco - air capacity:24,6 m³/min - pressure:max 10 bar 3 pcs 1 pcs 2 pcs (with screw)

18 MotopilerMotopiler Casting: Frontal fork piler with hydraulic rotation system and weighting device - 8 to - 2 pcs Store and delivery Frontal fork piler - 16 to - 1 pc Mould transport Lateral fork piler - 6 to - 1 pc LINDE

19 Dust exhausters Melting plant Filter: type Fabri Pulse; 393 sqm; with spark separator. Zinc coating plant Filter: type Beth; 280 sqm; with cyclone. Processing plant Filter: type Fabri Pulse; 320 sqm.

20 This ranks among Europes latest generation factories in this field.

21 The high degree of attractiveness of our offer is also provided by the location of the above mentioned achievement, namely Orastie town which has a distinct economic potential in the area and is located in the south-west of Transylvania, on the Muresului river Valley, in the pan European corridor No. 4.. The access into the town is made through two principal national and European ways of communication: road E 68 (DN 7) and railway – line 200, main line 2. The environment, in which business is developing in Orastie, offers different possibilities to investors to develop businesses. The cultural, historical and touristy background of Orastie and its surrounding district is a real advantage which under the current and future conditions will constitute the starting point for a successful and safe business.

22 We consider that this is a very good opportunity to invite, at this moment, those who are interested in it and we refer, of course, to the business people, to participate together with us to the success of the privatization process. We consider that this is a very good opportunity to invite, at this moment, those who are interested in it and we refer, of course, to the business people, to participate together with us to the success of the privatization process.


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