5 K.M.Ashraf & Sons (Pvt) Ltd. Established in 1983Converted into Pvt. Ltd 1996Import Reg. No.: W066505Export Reg. No.: W099174Company Registration # L-08777Factory Area Pakistan 200,000 SQftFactory Area Lesotho 15,000 SQftFactory Area EPZ Sumbrial 15,000 SQft
6 K.M.Ashraf & Sons (Pvt) Ltd. MANAGEMENT SYSTEM STRUCTURECertificationsWRAPISO 9002Compliant For Russell From CSCC
7 K.M.Ashraf & Sons (Pvt) Ltd. MembershipsAtlanta Agreement for eliminating child labor Executive Committee Sialkot Chamber of Commerce & IndustriesPakistan Garments AssociationPakistan Gloves AssociationPakistan Sports goods AssociationPakistan Hosiery Association
8 WARP KNITTING PLANT RIUS WARPING & CREAL UNIT MODEL #: US600 21”X21” BEAM Size650 CREAL SPINDLESMADE IN SPAIN
9 WARP KNITTING PLANT 40 ton/Month 1-Model # 3-EBD+EBA DIGITAL (NR#20347)Company’s Name = LIBA COPCENTRACapacity: = 400 KG/DAYNumber of Machines = 11-Model # 3-EBC(COMPUTERIZED)+EAC (NR#8881)Capacity: = 500 KG/DAY1-Model # KARL MAIR KS3 (NR#59839)Company’s Name = KARL MAIR40 ton/Month
10 Dyeing Capacity 7 ton/day 1-Model # ALL F1T-60 Sample Machine Company’s Name = Fong’s Hong KongCapacity: = KGNumber of Machines = 12-Model # ECO – 8 – D1TCapacity: = KG3-Model # ECO – 8 – D2TCapacity: = KGNumber of Machines = 3Capacity 7 ton/day
11 Dyeing Finishing 1) Machine Name = Stanter 5-Chamber Heat Setting Model # = LVK X5Capacity: = KGCompany’s Name = Virock ChinaNumber of Machines = 12) Machine Name = Slitting MachineModel # = TTS-2300Capacity: = KGCompany’s Name = TEX-MACNumber of Machines = 13) Machine Name = Hydro MachineModel # = TCO-1200Number of Machines = 2
12 Dyeing Lab 1) Machine Name = Spectrophotometer Model # = 600 Company’s Name = Data Color USANumber of Machines = 12) Machine Name = Dyeing Lab MachineModel # = SDMCompany’s Name = Fong’s Hong Kong3) Machine Name = Digital Temperature TankModel # = HH-4Made in: = China4) Machine Name = Electronic BalanceModel # = GF-300Made in: = Japan
14 K.M.Ashraf & Sons (Pvt) Ltd. SPECIAL FINISHESDRI-FIT (MOISTURE MANAGEMENT)COOL PLUS PROPERTY THROUGH YARN AND CONSTRUCTION.ANTIMICROBIAL TREATMENT.ULTRA VOILET PROTECTION.STAIN RELEASE.ANTI CREASE TREATMENT.
15 Supporting Machines Boiler Compressor Model # = BN-320Heating Surface Company’s Name =RUSTON (England)Capacity: = 1550 Square FeetNumber of Machines =1CompressorModel # = RS-15-KWCompany’s Name = RENNER (Germany)Capacity: = Maximum 10-PSINumber of Machines =1
18 STANDBY POWER GENERATION 1200 KVA STANDBY POWER GENERATION UNIT
19 SEWING Production Lines 1000 sewing machines split into 8 units for Shirt, Bottoms & compression shorts.Pruduction CapacitiesDaily AnnualBottoms Pcs million Pcs.Shirt Pcs ,2 million Pcs.Compression Shorts Pcs Pcs.Others Pcs Pcs.
20 SEWING Machine Details L/S 400 FEEDO 05 OVER LOCK 175 FLAT LOCK 140 ZIG ZAG 150 BUTTON HOLE 35BARTAKE 40 ROUND HOLE 102-NEEDLE 25 E/FOLDER 25BUTTON FIXING 12 AUTO BONE POCKET 02CAD DESIGNING 01 AUTO FUSING 02FABRIC SPREADING 10
21 SEWING Main Customers are ; FRUIT OF THE LOOMS RUSSELL/BIKE DON ALLESONRAWLINGSREEBOKADAMS USAWILSONRIDDELL
22 QUALITY CONTROL Raw Fabric Control Process Control (CPI) Quality Control (By day and UV light)
23 QUALITY CONTROL Dyeing Process In-Line Process Control (Width, CPI,WPI,Color Check by Datacolor)Fınal Quality ControlLaboratory tests (Color match,weight,shrinkage, CPI,WPI and etc.)Fabric approvals based on JC Penny 4 point systemLot to Lot continuity record maintain for 2 YearsRoll to Roll Continuity record maintain for 1 Year
24 QUALITY CONTROL DEPT. Cutting & Sewing Process QA Inspections Cuttıng, in-line and final process controls done accordıng to Customers Required standards.In-Line Process Control (AQL 2.5)3 check stations in each sewing flow100% Garment Quality checked by Quality Control Department throughout the process. Quality Reports maintained of each process.QA InspectionsFinished Garments Quality assured by QA Dept. Through batch audit, pre final & final audit.Final Inspection performed by QA Dept. Independent Inspectors reporting directly to the Director Operations / Marketing Manager.
25 SOCIALLY RESPONSIBLE WORKPLACE K.M.Ashraf & Sons (Pvt) Ltd.Complied with local laws and globally accepted standardsonChild Labor,Laws and Workplace Regulations,Compensation and Benefits,Hours of Work,Health And Safety, Environment,Customs ComplianceWe have been awarded the `WRAP` certificate that shows our compliance with the above mentioned standards
26 HUMAN RESOURCES DEPARTMENT TrainingISO 9002 Quality Management SystemWRAP- Worldwide Responsible Apparel ProductionFirst AidFire TrainingWorker Health & SafetyTechnical trainingJob & Performance Evaluations
27 SOCIAL RIGHTS AND ACTIVITIES Doctor and nurses for health care.Transportation and meal.Job skill competitions.Insurance from national insurance organizations.Labor Union