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With residues of industrial and textile fibres to new applications Straßberger Strasse 5 D-86399 Bobingen www.polywert.de.

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Presentation on theme: "With residues of industrial and textile fibres to new applications Straßberger Strasse 5 D-86399 Bobingen www.polywert.de."— Presentation transcript:

1 With residues of industrial and textile fibres to new applications Straßberger Strasse 5 D Bobingen

2 Recycling of fibres today polyester- processingdump industry notorius products processing industry notorius new and new developed products

3 Strewing the chopped residues, mixed with a hotmelt-powder Heating press and Cooldown press

4 cutting and Quality control

5 Polywert UNIRENO Polyesterfibre-Insolationplates for the floorlayer and the floortiler usual size 60 x 100 cm with different thickness for different applications: Polywert UNIRENO 4 mm:for stress compensation 9 mm: for stress compensation and soundinsolation 15 mm:for stress compensation, sound- and heatinsolation

6 insolation Example for Polywert UNIRENO 4 mm slab Setting tiles on a stone floor with crackes ?? Tile adhesive Polywert UNIRENO 4 mm Tile adhesive Ceramic tiles – stress compensated! Polywert UNIRENO

7 Example for Polywert UNIRENO 9 mm Polywert UNIRENO hard tiles over a wooden substrate ?? Acrylc joint filler Surface sealing Surface levelling Tile adhesive Polywert UNIRENO 9 mm Tile adhesive Ceramic tiles – stress compensated an sound insulated! Polywert UNIRENO

8 Example for Polywert UNIRENO 15 mm Stone floor with lower insulation Sound insulation with minimally thickness together with tiles ?? Polywert UNIRENO 15 mm not sticked to the surface ! not sticked to the surface ! Electric floorheating Ceramic tiles – stress compensated, noise reduced and warm! Polywert UNIRENO Sticky tape over the joints Surface levelling Tile adhesive

9 Example for Polywert UNIRENO 15 mm Polywert UNIRENO

10 Example for Polywert UNIRENO 15 mm Polywert UNIRENO

11 important:Put insulation strips around the walls ! Set the plates without crossing joints !

12 New sound-insulation-plate UR-12 Silent with LAvis Technique since

13 aufkaschiertes Polyestervlies density 600 kg/m³density 780 kg/m³ What is UR-12 Silent ? It is a polyester fiber plate of the thickness 9 mm with smaller density and a under-laterally up-covered polyester fleece of the thickness 3 mm. Total thickness = 12 mm. Weight per unit area: 6,1 kg/m²Weight per unit area: 7,0 kg/m² UR-12 Silent UR-09

14 UR-12 Silent Comparison of the characteristics and areas of application with UR-4, 9 und 15 UR-04UR-09UR-15UR-12 Silent thickness4 mm9 mm15 mm12 mm applicationstuck non stuck Sound-reduction with ceramic to low+ 10 dB + 13 dB + 17 dB + 19 dB Traffic-load5 kN/m² 3,5 kN/m² Apartments and offices yes Supermarkets and car dealer yes no

15 Hard underlayer of the test set-up Example of a test at CSTB: dynamic Pressure 200 kg Arrangement of the uncoupling 30x30 cm Arrangement of the tiles on uncoupling Feed motion 5 N/sec minimum: 200 kg Reached: 223 kg! Steel cylinder, diameter = 25 mm Ceramic tiles Adhesive with fabric UR-12 Silent 60x30 cm hole ø 20 cm, depth 2 mm under uncoupling in a layer of linoleum Layer of linoleum With centric hole of 20 cm

16 Special advantages and use with UR-12 Silent Low structure height - only 12 mm High impact sound insulation - 19 dB with ceramic tiles To shift swimming - high application security and high laying work Easily separatable - simple handling LAvis Technique in France The first swimming deployable system in France! The best swimming deployable system in Germany - 19 dB! Considerable thermal insulation - 70% of PE 035. UR-12 Silent with 12 mm dams like PE 035 with 8 mm)

17 Example for Polywert UNIRENO 15 mm FS frost-resistant: B alkon-Krag-Platte mit keramischem Belag Tiles on existing tiles in the outdoor area ?? Polywert UNIRENO 15 mm frost-resistant Ceramic tiles – stress compensated! Polywert UNIRENO Tile adhesive Polywert UNIRENO Waterproof slurry Tile adhesive

18 Examples for Polywert UNIRENO 4 mm -On cement-based subsrtates or existing flooring of ceramic tile, stone materials, parquet,PVC, etc. -On floorheating, because of very low heatinsulation R B : tile: m²K/W tile adhesive:0,0014 m²K/W Polywert UNIRENO 4 mm:0,0350 m²K/W R B :0,0431 m²K/W < 0,17 m²K/W *) *) Maximum amount for floorlayers over floorheating -On Wood- or concretestairs with contact to the walls. -Over dilatations-joints in existing flooring. -under electric floor-heating – 15 % more efficiency!

19 Examples for POLYWERT UNIRENO 9 mm: -On cement-based substrates or existing flooring of ceramic tile, stone materials, parquet,PVC, etc. -On wooden ceiling, on floorboards together with surface levelling or directly on chipboards with minimum thickness 16 mm and two layers or 25 mm one layer, always sticked to the substrate. - In bathrooms together with a sealing on Polywert UNIRENO 9 mm, to protect the wooden substrate. -Over dilatations-joints in existing flooring -Under electric floor-heating – 30 % more efficiency! -Not over floorheating, the heatinsulation ist to much!

20 Examples for Polywert UNIRENO 15 mm: -On cement-based substrate or existing flooring of ceramic tile, stone materials, parquet,PVC, etc. Polywert UNIRENO 15 mm can be installed without sticking to the surface: Perfect stress compensation from the surface. -Great insolation of noice caused by foot traffic and impact. -Ceramic tiles or stone material can be set with less dilatations-joints for example in car dealers or in big shops. -Installation of apartments in the top store of older apartmenthouses, to get the necessary isolation of noice with a minimally thickness ofe the new floor. -Under electric floor-heating – 30 % more efficiency! -Not over floorheating, the heatinsulation ist to much! -

21 Examples for Polywert UNIRENO 15 FS frostresistant: -On substrates in the outdoor area and extrem wet areas: -Typical substrates:roof terrace with bitumen-sealing. wooden balcony with floor-bords. terrace with permanent humidity from the underground existing tiles on balkonies and terraces. -Advantage:New frostresistant floor with a minimally thickness.

22 Polywert GmbHPhone (82 34) Telefax (82 34) Straßberger Strasse 5Internetwww.polywert.de D Bobingen Polywert-Technical DivisionPhone 0049 (82 34)


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