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Prolific Systems And Technologies Pvt Ltd An ISO 9001-2008 company Since 1997 An Al Tanmiya Group (Kuwait) company Industrial Training on Automation &

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Presentation on theme: "Prolific Systems And Technologies Pvt Ltd An ISO 9001-2008 company Since 1997 An Al Tanmiya Group (Kuwait) company Industrial Training on Automation &"— Presentation transcript:

1 Prolific Systems And Technologies Pvt Ltd An ISO company Since 1997 An Al Tanmiya Group (Kuwait) company Industrial Training on Automation & Control Systems, Instrumentation, Electrical Systems and Mechanical Systems

2 Contents DescriptionPage no Introduction to Prolific3 Prolifics training offerings5 Prolifics investment on training infrastructure10 Unique training methodology11 Marquee clientele25 2

3 Introduction Well established company - Started in 1997 by technocrat promoters with engineering background and industrial work experience. Prolific provides turnkey automation solutions and training services to over 200 manufacturing firms across the globe. Objective – To provide state-of-the–art industrial automation solutions for the manufacturing industry and to provide advanced training to working professionals and fresh engineers / technicians Trained over 8,500 students / working professionals in CY1. In the past 4 years, executed over 500 in- plant training programs for well known companies including 50+ Fortune 1000 companies One stop shop for Industrial Automation / Mechanical training – Widest range of product offering Strategic investor – Al Tanmiya Holdings (Kuwait) – Strategic equity ownership in the company. Well funded to undertake large training projects. Significant investment on systems, processes and training methodologies - An ISO certified company 3 Prolific - An ISO Company

4 Turnkey Solutions Division– Backbone of Prolifics Training business End-to-end solutions company - Conceptualization to commissioning Emphasis on professional approach and customized solutions Industry specific solutions suitable to clients needs Continuous manpower training Reusable software and comprehensive documentation Most technical corporate trainers have experience of working on live projects 4 Conceptualization E and I System Detailed System Engg Procurement S/W Development Installation Integration of Control system with H/W and S/W Commissioning Training Conceptualization E and I System Detailed System Engg Procurement S/W Development Installation Integration of Control system with H/W and S/W Commissioning Training Prolific - An ISO Company

5 Prolifics Corporate Training Offerings 5 Prolific - An ISO Company Training for Engineers, Technicians and Operators Corporate training **For Manufacturing and Process companies - Oil & Gas, (working professionals) Ports, Utilities (power/water), Metals, Cement, Petrochemicals, Infrastructure and resources companies Customised training Customised course module and duration (3 days to 30 days) depending on the requirement Training streamsa) Automation systems b) Instrumentation c) Electrical Systems d) Mechanical Systems ** Both, In-plant training (at clients facility/site) or at our training centers ** For in-plant training, Prolifics instructors will carry simulation kits and required platform / hardware etc

6 Highlights of the corporate training business No of customized training programs done till date500 + No of corporate customers250 + Industrial sectors covered16 No of countries covered12 Total staff strength380 Strength of training faculty / instructors150 (on Prolifics payroll) Visiting instructors20+ 6 Prolific - An ISO Company

7 Technology Training – Widest Product Range Dedicated High End Platforms for training DCS systems Yokogawa DCS (CS 3000) ABB DCS (Freelance 800F & 700F) ABB DCS (AC 800xA - 800M Controller) Emerson DCS (Delta V) Siemens DCS (PCS 7) PLC systems Siemens (S7 200 / S7300 / S7 400) Allen Bradley (Micro Logix / SLC / CompactLogix / ControlLogix ) GE Fanuc (VersaMax / series 90-30/ series / RX3I ) Schneider (Micro / M 340 / Premium / Quantum) Mitsubishi (FX series / Q series) Messung (Next Gen) Omron ABB (500 series) 7 SCADA systems Wonderware (Intouch) Intellution (i-Fix) Siemens (Win CC) Rockwell (RS View) Schneider (Vijeo Citect) GE Fanuc (Cimplicity) Prolific - An ISO Company

8 Technology Training – Widest Product Range Servo Drives Siemens Sinamic S120 Instrumentation systems Electrical Systems / Electrical Maintenance Mechanical Systems Detailed training modules available in Training Catalog 8 Drives Schneider (Altivar) Siemens (Micromaster & G 120) Allen Bradley (Power Flex) Yaskawa ABB Emerson Control Tech AC Drives Danfoss Delta Eurotherm HMI Rockwell (Panel View / Factory Talk) Siemens (OP 77 / OP 7) Schneider (Magelis) Prolific - An ISO Company

9 Prolifics key strengths Experienced instructors with industrial experience. Largest number of faculties on industrial automation, instrumentation, mechanical systems and electrical systems. Over 150 engineers / technical professionals with significant work experience are employed at Prolific as faculties / instructors. AVERAGE EXPERIENCE LEVEL – OVER 10 YEARS Investment in assets / infrastructure (hardware and software) which are currently used on the shop-floor and aimed at providing hardware-software integration skills to participants on multiple platforms Flexibility of training location for client – At clients site / facility or at our training centers spread over 25 locations in Asia and Middle East Continuous training / re-training of manpower – Faculties, counselors, branch coordinators undergo frequent training programs to upgrade the skills 9 Geared to cater to the growing demand for technical training globally Prolific - An ISO Company

10 Large Investment on Training Infrastructure Factsheet No of Centers25 Manpower employed325 No of automation training labs90 No of fully equipped instrumentation labs40 No of Desktop PCs400 No of PLCs165 No of simulation kits150 + No of high end PLCs30 + No of DCSs11 No of AC Drives30 Mechanical systems such as Hydraulic sets/Pneumatic sets5 sets Compressors, pumps, alignment kits, engine cut outs7 -10 sets Electrical systems for training such as circuit breakers, motors, transformers, oil circuit breakers, air circuit breakers Capacity to train 2,500 participants at a time at 25 centers 10 Prolific - An ISO Company

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12 Training Methodology : Focus on Concepts and Practical Exposure For In-plant training - The required hardware and software for training will be carried by Prolific Customization of course to suit your specific needs with more emphasis on practical training. Training modules can be customised for technicians, design engineers, maintenance engineers and technical managers Focus on practicals- Programming, wiring, trouble shooting and maintenance of assets Problems/issues faced in the plants will be discussed and addressed Feedback from the participants will be taken regularly Post training tests will be conducted, to access the effectiveness of the training program 12 Prolific - An ISO Company

13 Training Methodology- Industrial automation Industrial training is all about practice on actual platforms used on the shop floor Pre-test and post test – 5% Explaining concepts – 20-25% of training duration Practical Exposure (Programming, wiring, connecting field equipments, forcing I/Os, trouble shooting, back-up and restoring, identification of faulty modules) – 75-80% of training duration 13 Prolific - An ISO Company

14 Theory, concepts and practicals 14 Instructors will explain the critical concepts using Power- point presentation and software Prolific - An ISO Company

15 Relevant concepts will be explained by the instructors 15 Actual PLCs/DCS/simulation kits will be carried to plant site for in-plant training Training participants will be shown actual wiring, networking, connection of I/Os (0-24 V, 4-20 mA, RTD signal), use of signal convertors at the time of training Concept of local and distributed I/Os will demonstrated practically Prolific - An ISO Company

16 Significant investments on portable training aids/tools 16 Participants will be able to make new projects, develop applications to suit their process, write programs, upload/download, edit existing applications, do routine maintenance and trouble shooting Customised simulation kits with capability of analog and digital signal (input and output) for simulating plant like signals will be carried for in-plant training Prolific - An ISO Company

17 Instructors will help participants resolve plant specific problems 17 Prolific - An ISO Company

18 Instructors will help participants resolve plant specific problems 18 Prolific - An ISO Company

19 Instructors will help participants resolve plant specific problems 19 Pre-test and post test Explaining relevant theory and operational concepts Selection procedure Applications Understanding drawing readings / circuit readings Development of control philosophy Condition monitoring Preventive maintenance/shutdown maintenance Trouble shooting with examples and shop floor visits Prolific - An ISO Company

20 Training methodology Mechanical– Problem Solving Approach Practical training on simulation kits and equipments 20 Prolific - An ISO Company

21 Training methodology Electrical– Problem Solving Approach Pre-test and post test Explaining relevant theory and operational concepts Selection procedure Applications Understanding drawing readings / circuit readings Development of control philosophy Preventive maintenance/shutdown maintenance Trouble shooting with examples and shop floor visits 21 Prolific - An ISO Company Pre-test and post test – 5% Explaining concepts – 20-25% of training duration Practical Exposure – 75-80% of training duration

22 Emphasis on practicals 22 Prolific - An ISO Company Instructor will carry wiring boards, simulation kits, circuit breakers, meters and panel accessories to provide practical training to participants

23 Interactive sessions for better understanding of concepts 23 Prolific - An ISO Company

24 Marquee clientele Strong credentials – Provided high end training to over 250 corporates globally Widest product range in industrial training under one roof : Control systems, instrumentation, mechanical systems, electrical systems Existing marquee clientele acts as great referral for new customers Investment on systems & processes – an ISO certified company and large investment on content development Wide reach – Executed training programs in over 12 countries in Asia, Africa and Europe 24 Prolific - An ISO Company

25 Clients and training provided in the past CompanyIndustryCountryProvided training on SABIC -- Saudi Kayan & KemyaPetrochemicalsSaudi ArabiaSiemens S7300, S7400 Qatar PetroleumO&GQatarSiemens S7300, AB SLC 500 & InTouch SCADA Oil India, AssamO&GIndiaYokogawa DCS CS 3000; S7 400, Control Logix PetrodarOil & GasSudanA B ControlLogix, S7400 & Quantum Indian Oil corporationRefiningIndiaS7 400, Win CC Hindustan Petroleum Refining IndiaControl Logix, Rs View, VF Drive Sohar Operation & Production Co LLCPowerOmanA B ControlLogix & Siemens S7400 Reliance IndustriesO&G/ PetrochemIndiaA B SLC / RS View SCADA Indorama PetrochemicalPetrochemicalsNigeriaSiemens, Allen Bradley, GE-Fanuc, Yokogawa DCS Oman CableCablesOmanSiemens S7300 & S7400 Gulf Cable & Electrical Industries Co. (K S C)CablesKuwaitSiemens S7200,S7300,S7400 & WinCC Midal CablesCablesBahrainSiemens, Mitsubishi & Allen Bradley PLC / SCADA Al Jazeera SteelSteelOmanSiemens, Modicon & Allen Bradley Qatar SteelSteelQatarSiemens S7300,S7400 & Networks Aluminum Product Co. ltd (ALUPCO)AluminumSaudi ArabiaAllen Bradley SLC & ControlLogix Gulf Aluminum Rolling Mill Co B S C (GRAMCO)AluminumBahrainA B SLC, ControlLogix & Emerson CT AC Drives Al Taiseer AluminiumAluminumSaudi ArabiaSiemens S5, S7300 & S7400; AC drives Dubai Electricity & Water AuthorityPower & WaterUAEElectrical & Electrical Safety Hid PowerPowerBahrainA B PLC5 & Siemens PCS7 Abraj EnergyOil & GasOmanSiemens S7300, S7400 & WinCC Reliance EnergyPowerIndiaControl Logix, R S View, S7 300/400 Saudi CementCementSaudi ArabiaSiemens, Allen Bradley, Schneider 25 Over 150 global companies use Prolifics training services. Some of them are given below Prolific - An ISO Company

26 Continued from previous page…. 26 Name of ClientIndustryCountryProvided training on Qassim CementCementSaudi ArabiaSiemens, Allen Bradley Yamama Saudi Cement coCementSaudi ArabiaSiemens, Allen Bradley & Networks Birla Science & Technology CenterR&DIndiaEmerson Delta V DCS Southern Province CementCementSaudi ArabiaSiemens S7300,S7400 & WinCC Veolia WaterWaterUAESiemens, Allen Bradley, AC Drives Mumbai Port TrustPortsIndiaEmerson Delta V DCS Al Manhal water factory - Nestle WaterWaterSaudi ArabiaSiemens, Allen Bradley & Omron Masafi Company LLCBeveragesUAESiemens S7300, ASI BUS & PROFIBUS United Arab Can Manufacturing co. ltdFMCG ProductSaudi ArabiaA B ControlLogix & PanelView Paramount Computer SystemsITUAEAllen Bradley, Emerson DCS & Industrial Networks Wartsila LtdPowerIndiaDCS Delta V, Schneider Quantum series, Control Logix Sterlite IndustriesMetalsIndiaPCS 7 / S7 400 / S7 300 Al jazeera SteelSteelOmanHydraulic / Pneumatic Systems Hindalco IndustriesMetalsIndiaHydraulic / Pneumatic Systems Eicher MotorsAutomobileIndiaHydraulic / Pneumatic Systems HBL Power SystemsPowerIndiaHydraulic / Pneumatic Systems Bridgestone TyresAutoIndiaElectrical Maintenance, Mechanical Maintenance Tata SteelMetalsIndiaWonderware SCADA / Networking L&TEngineeringIndiaIndustrial Networking Unilever groupFMCGIndiaInstrumentation / Contrologix PLC Bongoigaon RefineriesO&GIndiaInstrumentation / Siemens S7 300 / 400 United Beverage Company K.S.C.CBeveragesKuwaitSiemens & Schneider Al Anwar CeramicsCeramicOmanSiemens S7300, S7400 & WinCC Dubai Electricity & Water AuthorityPower & WaterUAEAC Drives Prolific - An ISO Company

27 27 An Al Tanmiya Group (Kuwait) company


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