Presentation is loading. Please wait.

Presentation is loading. Please wait.

1 BM_M0110/GSLM52700 Warehouse Planning and Operations Systems Yat-wah Wan Room: C317; Email: ywan; Ext: 3166 Office Hour: Wed 3 5 pm, or by appointment.

Similar presentations


Presentation on theme: "1 BM_M0110/GSLM52700 Warehouse Planning and Operations Systems Yat-wah Wan Room: C317; Email: ywan; Ext: 3166 Office Hour: Wed 3 5 pm, or by appointment."— Presentation transcript:

1 1 BM_M0110/GSLM52700 Warehouse Planning and Operations Systems Yat-wah Wan Room: C317; ywan; Ext: 3166 Office Hour: Wed 3 5 pm, or by appointment

2 2 Outline importance of warehouses housekeeping issues functions and types of warehouses operations in warehouses

3 3 The Importance of Warehouses

4 4 A Supply Network Raw Material WH Factory WIP WH Finished Goods WH Distribution Center Retailer … … Factory Raw Material WH WIP WH Finished Goods WH Local WH Fulfillment Center Home … …

5 5 A Supply Network Raw Material WH Factory WIP WH Finished Goods WH Distribution Center Retailer … … Factory Raw Material WH WIP WH Finished Goods WH Local WH Fulfillment Center Home … …

6 6 Warehousing & Storage Industry in Taiwan #1 TaiwanTaiwan #1 #ofEmployeesEarning(NT$/M) malefemalemalefemale Industry1,976,8181,136,56149,24534,729 Services1,713,4151,979,47951,56943,546 Year 2011

7 7 Warehousing & Storage Industry in Taiwan #1 TaiwanTaiwan #1 # of Employees Earning (NT$/Mon) malefemalemalefemale Manufacturi ng 1,562,4951,055,99249,45934,763 Wholesale & retailtrade 714,473761,03646,27239,633 Transportati on & storage 184,04678,36252,57445,432 Year 2011

8 8 Warehousing & Storage Industry in Taiwan #1 TaiwanTaiwan #1 Warehousing & storage Truck freight transportation Retail sale of general merchdise Retail trade Wholesale trade Computer, electronic & optical products manufact Electronic parts & components manufacturing Earnings (NT$/Mon) # of Employ. 40,0558,374 34,94267,285 37,513137,543 34,401381,036 46,977956,930 50,423208,208 50,967561,485 Year 2011

9 9 The Unimportance of Warehouses?

10 10 Competition of Two Companies 1979 Kmart best national discount retailer 1,891 stores, ave. annual revenue $7.25 mill/store Wal-Mart a small local discount retailer 228 stores, each being about half as profitable as Kmarts

11 11 Competition of Two Companies Wal-Mart in 2011 Wal-Mart number of stores (worldwide): number of employees: sales: January 22, 2002, Chapter 11 (of the US Bankruptcy Code) for Kmart Corporation merged with Sears in 2005 Reasons? (Stalk et al. (1992) Competing on Capabilities: the New Rules of Corporate Strategy, Harvard Business Review, March-April, 57-69) Reasons millions US$ billions GDP of Taiwan: $423.0 billion (2010, Wiki) $504.6 billion (2011, CIA Factbook)

12 12 Strategy of Amazon AmazonAmazon fulfillment centers /warehouses/distribution centers Num.Total Num.Area (m ft 2 )Total Area

13 13 Course Objectives to enable students to have the basic knowledge to manage and to improve modern warehousees to understand roles of warehouses in a supply chain more from the business and management perspective issues to learn operations and processes in different types of warehouses equipment for warehouses material handling, communication, information processing and system control design, status assessment, benchmarking, and improvement of warehouses

14 14 Words of Caution learning is … (teaching is also …) learning is … The real battlefield is out there … Be prepared Always try your best, and your best only

15 15 House-Keeping Issues

16 16 Structure of the Course introduction (1 lecture) examples of warehouses (3 lectures) functions of warehouses (0.5 lectures) material handling equipment in warehouses (2.5 lectures) special functions & equipment of warehouses (2 lectures) benefit analysis & benchmarking of warehouses (2 lectures) papers and cases (3 lectures)

17 17 Structure of the Course introduction (1 lecture) examples of warehouses (3 lectures) warehouses for standardized goods completely automated warehouses distribution centers cargo freight stations

18 18 Structure of the Course functions of warehouses (0.5 lectures) material handling equipment in warehouses (2.5 lectures) storage and retrieval of pallets cases small pieces

19 19 Structure of the Course special functions and equipment of warehouses (2 lectures) identification and communication equipment layout of warehouses

20 20 Structure of the Course benefit analysis and benchmarking of warehouses (2 lectures) benefit analysis and justification profiling and benchmarking papers and cases (3 lectures) papers and cases also in other lectures

21 21 Assessments assignment 50% various forms: literature search, literature review, essay, problems, presentation, etc. project50% proposal presentation report

22 22 References Books Abernathy, Frederick H., et al. [1999] A Stitch in Time: Lean Retailing and the Transformation of Manufacturing -- Lessons from the Apparel and Textile Industries, New York: Oxford University Press. Adams, Nicholas D., et al. [1996] Warehouse and Distribution Automation Handbook, New York: McGraw-Hill. Bartholdi, John J. and Steven T. Hackman [2011] Warehouse and Distribution Science, Frazelle, H. Edward [2001] World-Class Warehousing and Material Handling, McGraw Hill: New York. Heragu, Sunderesh [1997] Facilities Design, PWS Publishing Company, Boston, MA. webpages: many

23 23 Functions and Types of Warehouses

24 24 Types and Functions of Warehouses Value-added service ConsolidationStorage Distribution Increase Service Level Inter-modal Interface distribution centers e-fulfillment centers 3PL warehouses private warehouses warehouse operators cargo terminals couriercourier servicesservices … …

25 25 Operations in Warehouses

26 26 Operations in Warehouses receiving prepackaging (optional) putaway storage order picking packaging and/or pricing (optional) sorting and/or accumulation unitizing and shipping

27 27 An Example a telecommunications DC in Denmarktelecommunications DC

28 28 Examples Eslite ( ) Shiseido ( : ) ) Anway ( : ) Yes Logistics ( ) Cold Chain ( ) Taoyuan Free Trade Zone ( )

29 29 Preparation for Next Week container terminals: warehouses with standardized goods Hongkong International Terminal Limited (HIT) & MPA (The Maritime Port Authority of Singapore) Hongkong International Terminal Limited (HIT)MPA (The Maritime Port Authority of Singapore)

30 30 A Supply Network Raw Material WH Factory WIP WH Finished Goods WH Distribution Center Retailer … … Factory Raw Material WH WIP WH Finished Goods WH Local WH Fulfillment Center Home … … stores or (private) warehouses in manufacturers and retailers

31 31 A 3PL Warehouse 3 PL: e.g., members of HAFFA 3 PLHAFFA travel agents of cargoes consolidation of cargoes value-added services …

32 32 Warehouse Operators operators providing warehousing services storage, distribution, consolidation, value-added services … for example, Kerry LogisticsKerry Logistics offices: 600+, in six continents area of logistics facility: 3 mill m 2 (3 km 2 ; 300 h; 300 Jia) employees: 19, revenue: US$2 bill

33 33 Cargo Terminals inter-modal interface, e.g., between air and land, or between sea and land temporary storage, information processing, value-added service, … examples for air and seaairsea

34 34 Status of the Warehousing Industry in Taiwan

35 35 Scope of Transportation and Storage the sector includes all scheduled or non-scheduled transportation services, of all types of carriers, for both passengers and cargoes warehousing mail courier service transport rental with drivers the sector excludes maintenance services of carriers rental services without drivers

36 36 Scope of Transportation and Storage Transportation and Storage Transportation and Storage land transportation: railway, MRT, coach, bus, taxi, carrier rental with driver, truck for cargo, etc. sea: ocean, river, lake, air transportation supportive services: Customs brokers, carrier brokers, freight forwarders, car parks, port management and services, air cargo terminals, ramp services, air catering,.. warehousing mail and courier services

37 37 Number of Employees in Transportation and Storage different statistics Department of Statistics, Ministry of Economic Affairs , , ,000 National Statistics Republic of China (Taiwan) , , ,000

38 38 Average Monthly Salary Average Monthly Salary in Transportation and Storage Average Monthly Salary year 2011 MaleFemale Transportation & Storage 52,57445,432 Wholesale & Retail Trade 46,27239,633 Warehousing & Storage 40,055

39 39 Warehousing and Storage Warehousing and Storage purely in warehousing, including warehousing operators and warehouses in logistics service providers Table 2 7 3Numbers of Employees Table 2 7 3Numbers of Employees Table Monthly Salary Table Monthly Salary Table 2 7 7Locations & Revenue Table 2 7 7Locations & Revenue

40 Learning is Far More Important than … sin ( ) = x


Download ppt "1 BM_M0110/GSLM52700 Warehouse Planning and Operations Systems Yat-wah Wan Room: C317; Email: ywan; Ext: 3166 Office Hour: Wed 3 5 pm, or by appointment."

Similar presentations


Ads by Google