Presentation on theme: "Business Unit Industrial Solutions The Quality Connection Presentation advintec TCP-3D Calibration System."— Presentation transcript:
Business Unit Industrial Solutions The Quality Connection Presentation advintec TCP-3D Calibration System
Business Unit Industrial Solutions Contents 3. Applications / Features 2. System Overview 1. Product portfolio Robotics 4. Technical Data 5. Data Backup / Update 6. Additional Features 7. Customer Value 8. References
Business Unit Industrial Solutions Product Portfolio Robotics
Business Unit Industrial Solutions System Overview - Installation Scope of delivery LEONI: 1: TCP-3D Sensor 3: TCP-3D Controller with cable set - pedestal optional Not included: 2. Torch Cleaner 4. Robot Controller 5. Robot
Business Unit Industrial Solutions System Overview - Assembly Supply voltage +24 DC Robot controller Field bus
Business Unit Industrial Solutions System Overview - Sensor Sensor inside dimensions in mm: 120 x 120 Larger sensors available on request
Business Unit Industrial Solutions System Overview – Controller Mounting bracket integrated
Business Unit Industrial Solutions System Overview – Operation < OK > LEFTACKNOWLEDGERIGHT
Business Unit Industrial Solutions Systen Overview – Functional Description advintec TCP-3D calibrates the tool electronically in 3 dimensions (X, Y, Z). In addition it is possible to calibrate the tool orientation in the rotational axes (Rx, Ry, Rz). The existing tool is referenced first, so that it is not neccessary to repeat the manual tool calibration. The robot Trajectory is automatically offset according to the measured deviation in the tool position. The tool always works in the correct position or path.
Business Unit Industrial Solutions Systen Overview – Functional Description Procedure – Use of master tool and working tool 1. Step: Working tool is saved as master tool Commissioning Start calibration Start Master tool is copied into working tool Working tool is calibrated Working tool is corrected Production process with working tool
Business Unit Industrial Solutions Systen Overview – What is new? Leoni update tool Tandem torch option Connection of 2 additional sensors Milling option
Business Unit Industrial Solutions Applications Measurable Geometries Wire, Nozzle Rotationally Symmetric Tools Milling Tools with FlutesCutting Tools and Blades
Business Unit Industrial Solutions Applications Calibration Modes Selectable Dimensions 2D3D5D/6D Additional Modes Stud WeldingMilling ToolsTandem Torches Sealant Nozzles
Business Unit Industrial Solutions Applications Additional Modes Stud WeldingMilling ToolsTandem Torches Sealant Nozzles
Business Unit Industrial Solutions Applications Activation codes for additional modes Required information for receiving an activation code: 1.Hardware version 2.Serial number Where do I find the hardware version and the serial number? Serial Number Version – HW Rev. B 2.2/2.0 Version – S.No. M31/42 Main Menu Setup Hardware Version Setup Version
Business Unit Industrial Solutions Applications Arc Welding Automated torch calibration and correction of the TCP in 2D, 3D or 5D incl. wire centricity check. Calibration system can be integrated directly into the torch cleaner. As an option, the system can take over the control of the torch cleaner via an integrated I/O- Module.
Business Unit Industrial Solutions Applications Sealing Automated calibration of sealant nozzles with special geometries. Very accurate calibration of the position and orientation of the TCP as well as checking the geometry of the nozzle. Detection of material build-up on the nozzle. Image: SCA Schucker
Business Unit Industrial Solutions Applications Stud Welding Automated calibration of stud welding heads. Exact definition of the tool axis along the linear slide (5D-calbration of the TCP). Image: Tucker
Business Unit Industrial Solutions Applications 6D Gripper Calibration Automated 6D-calibration of the robot gripper. Ideal for exchangeable grippers and high-precision applications such as power train assembly. Compensation of temperature drift. Image: FZ Jülich
Business Unit Industrial Solutions Applications 6D Part/Gripper Calibration (Motor assembly) Automated 6D-calibration of the robot gripper by using a reference part with calibration pins. The calibration pins can also be mounted directly on the gripper. Reference pins
Business Unit Industrial Solutions Applications Spot Welding Due to failures, welding guns often need to be replaced during production time. The average down-time per gun change in a body shop can easily amount to approximately 90 minutes. An early detection of gun defects is thus of principal interest.
Business Unit Industrial Solutions Applications Drilling/Milling Automated calibration of Milling tools and drill bits including tool breakage detection. Ideal for use with an automatic tool changer. Stores the dimensions of multiple tools and verifies whether the correct tool is loaded in the tool changer. Image: Fink Plexiglas
Business Unit Industrial Solutions Applications 6D Blade Calibration TCP position, orientation and cutting direction of a blade.
Business Unit Industrial Solutions Features The controller can manage up to 10 different tools. The TCP Calibration System is fully independant of the robot brand. Tools with a diameter of 0.3 mm – 35 mm can be calibrated (larger tools on request) Available Interfaces DeviceNet CANopen Interbus Profibus Profinet EtherNet/IP Ethernet TCP/IP EtherCAT ModbusTCP ModbusRTU Powerlink Additional interfaces on request.
Business Unit Industrial Solutions Features Calibration Times 2D-Calibration < 3 Seconds Calibration of the translational axes X and Y 3D-Calibration < 5 Seconds Calibration of the translational axes X, Y and Z 5D/6D-Calibration < 10 Seconds Calibration of the translational axes and the orientation X, Y, Z, Rx, Ry, Rz 6D Gripper/Fixture Calibration >15 Seconds depending on the application Calibration of the translational axes and the orientation X, Y, Z, Rx, Ry, Rz
Business Unit Industrial Solutions Features Various calibration modes can be combined for the same tool. Example: A welding torch can be quickly calibrated in 2D for small deviations during the production cycle. A more precise 5D-Calibration can be carried out after a tool change.
Business Unit Industrial Solutions Technical Data - Overview advintec TCP-3Dadvintec TCP-5Dadvintec TCP-6D Sensor type2 Channel Infra red 880 nm, pulsed 2kHz InterfaceSeial or field bus (DeviceNet, Profibus, Profinet, Interbus, etc.) Accuracy0,02 mm Calibration Time3 Sec. complete 2D calibration, 6 Sec. complete 3D calibration 9 Sec. complete 5D calibration> 15 Sec. complete 6D calibration Protection classIP67 Useable in dirty environment Yes EnclosureAluminium Dimensions2 or 3 Translations5 (3 Translations, 2 Rotations)6 (3 Translations, 3 Rotations) Automatic correction of tool data Yes ApplicationsArc Welding, Stud welding, Spot Welding, Laser Welding, TIG Welding, Sealing, Milling Gripper Calibration, Calibration of Fixtures, Power Train Assembly, High Precision Applications CE-MarkYes Operating Voltage10-34 V DC ConnectorsIBS Plug, 5-pin, PE leading
Business Unit Industrial Solutions Data Backup / Update With the LEONI Backup Interface the system settings can be backed up and restored. In the event that a controller needs to be replaced, the settings of the old unit can be transferred to the replacement unit.
Business Unit Industrial Solutions Data Backup / Update Update Tool With this tool it is possible to perform a software update or install custom software onto the TCP-Controller The system settings are retained during an update Power
Business Unit Industrial Solutions Additional Features Remote Configuration The configuration can be carried out via the field bus interface. Thus all settings required for the commisioning can be made via the teach pendant of the robot. Initial calibration of a tool Automated initial calibration of an unknown tool. To this end only the starting point for the initial calibration needs to be recorded. The system then automatically calculates the tool data and transfers it to the robot controller.
Business Unit Industrial Solutions Customer Value Advantages at a glance Simplified Integration in the production line due to the small footprint External system, the calculations are made in an external processor and the results are transferred to the robot controller High process safety No external PC required Logging of calibration data Data analysis possible at all times No more touching up due to tool wear or change 100% Quality assurance, that is higher process safety and better productivity due to the elimination of manual intervention or position related faults. Calibration is carried out without contact or orientation movements Short calibration times Small footprint Integration in close proximity of the torch cleaner advintec TCP-Sensors are unsensitive to anti-spatter spray, as they make use of infra red technology Reduction of costs due to reduced scrap and rework Elimination of possible sources of error due to dependance on own exact calibration values Easy to use and set up
Business Unit Industrial Solutions LEONI TCP Systems Worldwide CountrySite Germany Sindelfingen Bremen Gaggenau Sindelfingen Bremen Gaggenau Total TCP Belgium 50 Others Worldwide VW Wolfsburg VW Hannover VW Kassel VW Coaching Emden VW Mosel VW Poznan Poland VW Slovakia Bratislava Skoda Mlada Bolislav Audi Neckarsulm VW Portugal VW Mexico VW Wolfsburg VW Hannover VW Kassel VW Coaching Emden VW Mosel VW Poznan Poland VW Slovakia Bratislava Skoda Mlada Bolislav Audi Neckarsulm VW Portugal VW Mexico Customer Germany France Genk LEONI TCP-Systems installed: > 867 Status
Business Unit Industrial Solutions End Thank you for your attention