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Begg & Co Thermoplastics Ltd. Mould Perfect Creative Masterbatches & Raw Materials Darren Wadsworth July 2006.

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Presentation on theme: "Begg & Co Thermoplastics Ltd. Mould Perfect Creative Masterbatches & Raw Materials Darren Wadsworth July 2006."— Presentation transcript:

1 Begg & Co Thermoplastics Ltd. Mould Perfect Creative Masterbatches & Raw Materials Darren Wadsworth July 2006

2 Toxicology Food Contact Status United States (FDA): Food Contact Substance Notification Europe: Food Contact Materials Directive. Japan: JHOSPA Positive List Approval.

3 Polymer Suitability Polypropylenes TPO HDPE

4 Air Ventilation Section PP Homo 2 Impression – 370 T press Process Issue Slow cycle time 1% Mould Perfect added. Cycle Time Reduced by 28% Mould Perfect Monthly savings £ 5,848 & 8 days of machine time

5 1 st aid box PP Homo 2 Impression – 370 T press Process Issue Slow cycle time 1% Mould Perfect added. Cycle Time Reduced by 23% Mould Perfect Monthly savings £ 5,445 & 7 days of machine time

6 Automotive Parts PP Homo Door panel 2 Impression – 1100 T press Process Issue Sink Marks at gate Slow cycle time 1% Mould Perfect added. Cycle Time Reduced by 23% Sink Maerks removed Mould Perfect Monthly savings £ 10,932 & 7 days of machine time

7 PP Hinged Box PP Homo 1 Impression – 350 T press Process Issue Poor clip action 1% Mould Perfect added. Cycle Time Reduced by 60% (35 secs to 14 secs) Improved clip action Mould Perfect Monthly savings £12,893 & 16 days of machine time

8 PP Knife Handle PP CO 2 Impression – 175 T press Process Issues Internal voids, distortion & slow cycle time 1% Mould Perfect added. Cycle Time Reduced by 17% Internal voids & distortion eliminated Mould Perfect Monthly savings £ 2,875 & 5.2 days of machine time

9 PP CD Case PP Homo 1 Impression – Hot Runner Process Issue Extreme distortion and nibs on injection points 1% Mould Perfect added. Cycle Time Reduced by 32% (23.4 secs to 16 secs) Distortion & nib issue resolved Mould Perfect Monthly savings £3,635 & 9.5 days of machine time

10 PP Snow Shovel PP CO & Blowing agent 1 Impression – 800 T press Process Issue Long cycle & off line cooling 1% Mould Perfect added. Cycle Time Reduced by 25% Faster cycle and less off line cooling required Mould Perfect Monthly savings £4,990 & 7.5 days of machine time

11 PP Threaded Closure PP Homo 24 Impression – Hot Runner Process Issue 4% Reject rate due to Oval caps & slow cycle time 1% Mould Perfect added. Cycle Time Reduced by 18% (8.5 secs to 7 secs) Ovality & rejects reduced from 4% to 1% Mould Perfect Monthly savings £ 3,692 & 6 days of machine time

12 Contacts Bill Begg - Managing Director Tel Mobile Madde Nicholls - Financial Director Tel Mobile Mary Gould - Sales Director Tel Mobile Home tel Mark West - Quality and Operations Director Tel Mobile Paula Neal - Sales Office Manager Tel Mobile Darren Wadsworth – Technical Sales Executive Mobile


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