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Eurotherm Controls Inc / Barber-Colman Company An Invensys company Page 1 Series 2000 Industrial Measurement & Control.

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Presentation on theme: "Eurotherm Controls Inc / Barber-Colman Company An Invensys company Page 1 Series 2000 Industrial Measurement & Control."— Presentation transcript:

1 Eurotherm Controls Inc / Barber-Colman Company An Invensys company Page 1 Series 2000 Industrial Measurement & Control

2 Eurotherm Controls Inc / Barber-Colman Company An Invensys company Page 2 Temperature control and indication Flow and pressure control Valve positioning controllers Process control and indication Series 2000 One Range - All Solutions CONTROLLERSCONTROLLERS INDICATORSINDICATORS Program & atmosphere control

3 Eurotherm Controls Inc / Barber-Colman Company An Invensys company Page 3 PROGRAMMER, ADVANCED CONTROLLERSGENERAL PURPOSEMINATURE Discrete controller markets & applications Series 2000 Previous Generation Heat treatment Furnaces Semiconductor Crystal growing Diffusion M.B.E Ceramics & bricks Dryers Kilns Glass Melting Forehearths Lehrs Aerospace & automotive Carburising furnaces, creep testing Environmental chambers, Autoclaves, Engine test beds, Infra-red paint drying Chemical and Pharmaceuticals Reaction vessels Fermenters Pressure, flow, level, PH Simple heating & cooling Small ovens, chillers Injection moulding Plastic & rubber Solid extrusion Wire coating Film extrusion, Pipe extrusion Food & brewing Blending, baking Refrigeration Fermentation, Pasteurisation Heating & ventilation Gas burner & boiler control

4 Eurotherm Controls Inc / Barber-Colman Company An Invensys company Page 4 All popular DIN panel size formats Custom configurable Scalable range of control solutions Range of communication protocols supported Single, consistent user interface style Best in class control performance Consistent mechanical design Series 2000 concept CONTROLLERSCONTROLLERS INDICATORSINDICATORS

5 Eurotherm Controls Inc / Barber-Colman Company An Invensys company Page 5 Compact Controller/ Alarm functions Fixed build Logic & Relay Simple timer 2100 Dual display Modular build Communications Analog output Valve positioner Simple timer 2200 Plug-in modules Dual PV input Programmer Run/ Hold & Auto/ Manual key Communications Analog output Valve Positioner (w feedback) Cascade & Ratio control 2400 Series 2000 controller family 1/321/161/81/4 DIN panel size Key Features

6 Eurotherm Controls Inc / Barber-Colman Company An Invensys company Page Series 2000 controller mechanics 1/32 & 1/161/16, 1/8 & 1/4 DIN Panel sizes 103mm 150mmCase depth NEMA 4X, IP65 Front panel sealing SingleDual Display Fixed buildTwo output modules+ 1 comms option Three I/O modules+ 2 comms options Modularity Additional function keys Auto/ Manual Run/ Hold

7 Eurotherm Controls Inc / Barber-Colman Company An Invensys company Page Series 2000 control On/ Off, PID Control modes 4 Hz9 Hz Sampling Rate Heat/ Cool (time prop only) Heat/ Cool (time prop+ analog), Valve position Heat/ Cool (time prop+ analog), Valve position with feedback Control outputs LinearLinear fan, Water, Oil, CO 2 Cooling Algorithms One shot One shot, AdaptiveAuto tune functions Advanced control Power feedback Power feedback, Ratio/ Cascade control, Gain schedule 2uV Measurement resolution

8 Eurotherm Controls Inc / Barber-Colman Company An Invensys company Page Series 2000 controller I/O 10 sensor types+ custom polynomial 10 sensor types+ custom polynomial, 8 point user calibration Input linearization 2, Logic, Relay4, Logic, Relay (2A,10A), Triac, DC (mA, V) Control outputs 2, Logic, Relay4, Logic, Relay, Triac11, Logic, Relay, TriacAlarm/ event outputs 1 DC (mA, V) 2 DC (mA, V) Retransmission outputs Digital inputs 2 standard+ 1 2 standard+ 9Remote setpoint, Valve feedback DC (mA, V) Potentiometer 1 Universal (mA, mV, V, 2 wire resistance) PV Inputs 1 Universal (mA, mV, V, 3 wire resistance) 2 Universal (mA, mV, V, 3 wire resistance)

9 Eurotherm Controls Inc / Barber-Colman Company An Invensys company Page Series 2000 controller communications Yes Configuration comms 12Communication channels EI-Bisync, Modbus, Devicenet EI-Bisync, Modbus, Profibus Protocols supported Output + Diagnostic, Slave setpoint retransmission, Output + Diagnostic, Master/ Slave setpoint retransmission, PDS communication Error, PV, Setpoint, Output power Analog communication

10 Eurotherm Controls Inc / Barber-Colman Company An Invensys company Page Series 2000 controller alarms 344Number of alarms Full scale, Deviation band, Loop break, Sensor break Full scale (high, low), Deviation (band, high, low), Loop break, Sensor break, Diagnostic Full scale (high, low), Deviation (band, high, low), Loop break, Sensor break, Diagnostic, Rate of change Alarm types Latching, Blocking Latching, Blocking, Delay Special functions

11 Eurotherm Controls Inc / Barber-Colman Company An Invensys company Page Series 2000 controller timer & programmer 1+ standby22, 4, 16Number of program setpoint steps Number of programs111, 4, 20 (x 16 segments) Control functionalityRamp-rate control Ramp-rate control, Master/ slave synchronization Up to 8Number of program event outputs Run, Reset, Hold Logic input functionsRun, Reset

12 Eurotherm Controls Inc / Barber-Colman Company An Invensys company Page 12 Temperature Humidity Pressure/ Force Non-linear level Process inputs (mA, V) Series 2000 Indicating alarm units INDICATORSINDICATORS Flow

13 Eurotherm Controls Inc / Barber-Colman Company An Invensys company Page 13 Series 2000 Indicator family 1/321/161/8 DIN panel size Key Features Compact Instant accuracy measurement Fixed build Indicator or Alarm Red or green display option (2108i) 2100i High precision Instant accuracy measurement Modular build Communications Red or green display option Logic, relay and analogue outputs Dual PV input Transducer & transmitter power supplies Tare and zero functions Maths functions (including ) 2400i

14 Eurotherm Controls Inc / Barber-Colman Company An Invensys company Page 14 Series 2000 Indicator mechanics 2100i2400i 1/32, 1/16 & 1/81/8DIN panel sizes 103mm150mmCase depth NEMA 4X, IP65 Front panel sealing Green (Red option 2108i only) Red/ Green optionsDisplay color Fixed buildThree I/O modules + 2 comms options Modularity Additional function keysAlarm acknowledge (2808i only) Alarm acknowledge

15 Eurotherm Controls Inc / Barber-Colman Company An Invensys company Page i2400i Series 2000 Indicator I/O 10 sensor types+ custom polynomial Input linearization10 sensor types+ custom polynomial, 8 point user calibration 2, Logic, RelayAlarm/ event outputs11, Logic, Relay, Triac Retransmission outputs2 DC (mA, V) Digital inputs 1 (alarm acknowledge, keylock 2108i) 2 standard+ 9Remote setpointDC (mA, V) PV Inputs 1 Universal (mA, mV, V, 2 wire resistance, 3 wire 2108i) 2 Universal (mA, mV, V, 3 wire resistance) 4 Hz9 HzSampling Rate 2uV Measurement resolution

16 Eurotherm Controls Inc / Barber-Colman Company An Invensys company Page 16 Series 2000 Indicator communications 2100i2400i Yes Configuration comms 2Communication channels EI-Bisync, Modbus, ProfibusProtocols supported PV, SetpointPDS communication PV, PV1 - PV2, SetpointAnalog communication

17 Eurotherm Controls Inc / Barber-Colman Company An Invensys company Page 17 Series 2000 Indicator alarms 2100i2400i 34Number of alarms Full scale (high, low), Deviation band, Diagnostic Full scale (high, low), Deviation (band, high, low), Diagnostic, Rate of change Alarm types LatchingLatching, Delay Special functions

18 Eurotherm Controls Inc / Barber-Colman Company An Invensys company Page 18 PDSIO - Pulse Density Signaling I/O A simple cost effective method of transmitting analog, digital, control and diagnostics information between two instruments PDSIO Modes: * Mode 1 - SSR Fault Indication * Mode 2 - SSR Current Monitoring * Mode 4 - Setpoint Retransmission * Mode 5 - External CT SSR Current Monitoring

19 Eurotherm Controls Inc / Barber-Colman Company An Invensys company Page 19 PDSIO Mode 1 Controller transmits a simple time proportional signal to the SSR (TE10S only) SSR replies to the controller with a single message (LD.F) indicating a good or bad health situation for the load circuit

20 Eurotherm Controls Inc / Barber-Colman Company An Invensys company Page 20 Controller transmits On demand Off demand Contactor transmits LOAD CURRENT plus SSR FaultHeater Fault Shorted SSRBlown Fuse Broken SignalOpen Heater wireOpen Line Open SSR PDSIO Mode 2 Controller transmits a simple time proportional signal to the SSR (TE10S or Mode 2 PD/CTX only)

21 Eurotherm Controls Inc / Barber-Colman Company An Invensys company Page 21 PDSIO Mode 4 Master controller (2400) transmits a setpoint value to the subordinate controller (2400 or 2200) Subordinate controller tracks the setpoint and replies with a holdback request (2400 only) if it cannot stay within a specified tolerance limit

22 Eurotherm Controls Inc / Barber-Colman Company An Invensys company Page 22 PDSIO Mode 2 PD/CTX Designed to be attached to a low DC control voltage input mounted on a suitable heatsink Diagnostics: RMS Amperage, Heater Fail, SSr Fail Works with 2200 and 2400 series instruments Drives an external zero voltage level switching SSR with up to 7mA, 5V level logic signal

23 Eurotherm Controls Inc / Barber-Colman Company An Invensys company Page 23 PDSIO Mode 5 PD/CTX Monitors load current of any zero crossed fired load up to 100 amps Works with all 1/8th and 1/4th DIN series 2000 instruments Works with standard logic inputs, no extra hardware

24 Eurotherm Controls Inc / Barber-Colman Company An Invensys company Page Furnace & Kiln Atmosphere Controller Direct connection to most types of Zirconia Probes Control of Carbon Potential, % Oxygen, or Dewpoint CO or H2 compensation input PID Control or PID on/off Valve Positioning Control Sooting and Probe Health Alarms Probe Clean Output Retransmission Output Profibus or Modbus Communications ES0209 offers PID Control, two module slots, and optional ModbusES0209 offers PID Control, two module slots, and optional Modbus or Bisync communications. ES0288 offers the same features asES0288 offers the same features as ES0209 with the option of Profibus communications. ES0278 offers PID or VP control, 5 standard relay outputs,ES0278 offers PID or VP control, 5 standard relay outputs, optional Modbus or Profibus communications and an optional CO input for continuous correction of the carbon potential calculation.

25 Eurotherm Controls Inc / Barber-Colman Company An Invensys company Page 25 Series 2000 FM Alarm Units 1/32 Din, 1/16 DIN, 1/8 DIN, and 1/4 DIN1/32 Din, 1/16 DIN, 1/8 DIN, and 1/4 DIN Independent Alarm OutputsIndependent Alarm Outputs Customized Operator interfaceCustomized Operator interface Digital Input for alarm resetDigital Input for alarm reset EIA-485 Modbus RTU CommunicationsEIA-485 Modbus RTU Communications Simple front panel alarm acknowledgement and reset of alarmsSimple front panel alarm acknowledgement and reset of alarms

26 Eurotherm Controls Inc / Barber-Colman Company An Invensys company Page 26 Series 2000 Config station Used with iTools Menu driven procedures Allows rapid cloning of instruments Configures all 2000 series instruments Enables software features via hardlock

27 Eurotherm Controls Inc / Barber-Colman Company An Invensys company Page 27 What is iTools? A next generation D2000 for Windows Windows 95, 98 & NT Supporting System Integrators, OEMs and end-users Integrated OPC Server and Data logger 2100, 2200, 2400, 2500, 2604, 2704 controllers Supports D2000 Configuration Station Custom linearizations

28 Eurotherm Controls Inc / Barber-Colman Company An Invensys company Page 28 iTools Functionality Full parameter lists Option to show relevant parameters only Live panel mimics 2200, 2400 Cloning User Wiring Editor 2500, 2604, 2704 only Simple Recipes Cloning Watch Window All functionality available for both on-line and off-line configuration

29 Eurotherm Controls Inc / Barber-Colman Company An Invensys company Page 29 iTools Advanced Features Itools OPC Explorer Trending Data Logging DDE Server OPC client/server architecture SCADA integration, e.g. Wonderware, with no additional drivers ActiveX components User can build own views using Visual Basic etc.

30 Eurotherm Controls Inc / Barber-Colman Company An Invensys company Page 30 Digital Communications Instruments are designed to be integrated into factory automation networks. Interfaces exist to provide easy integration with most popular SCADA packages and PLCs.

31 Eurotherm Controls Inc / Barber-Colman Company An Invensys company Page 31 Protocols EI Bisync ASCII Modbus RTU Profibus DP DeviceNet

32 Eurotherm Controls Inc / Barber-Colman Company An Invensys company Page 32 EI Bisync ASCII Based on an Established Standard Introduced in Eurotherm controllers in 1983 Standard known as ANSI-X3.28 Controls supports ASCII mode only - EPA uses binary Always 7 Data Bits, Even Parity, 1 Stop Bit Single parameter query Transmission Technology EIA-232/422/485 Supported in Series 2200e Available NOW

33 Eurotherm Controls Inc / Barber-Colman Company An Invensys company Page 33 EI Bisync ASCII Terms Address Consists of Group and Unit Number 100 Different Addresses - 00 to Typically Used for Configuration Mode Mnemonics Identify Parameters Within Instrument Typically 2 Letter Abbreviations - an ASCII code PV for process value SP for setpoint Channel Numbers Identifies separate logical units (controller) in a single instrument Discrete controllers support optional 1 Control characters used to frame messages STX, ETX, EOT, ENQ, ACK, NAQ Data Formats Free format - variable length with ETX delimiter ë values returned as displayed on instrument (23.5, -9.3, 435) Hex formats ë Used primarily for status words & set parameters ë value preceded by a > (>203E, >EB3A)

34 Eurotherm Controls Inc / Barber-Colman Company An Invensys company Page 34 Modbus Protocol Modbus (JBUS) Defines a Digital Data Communication Protocol Defined by Modicon specification PI-MBUS-300 One Master and One or More Slaves Single or multi-drop network is possible Transaction Based Protocol Request sent from Master, response returned by Slave Each Slave Must Have Unique Address From 1 to 247 Responds only to request having matching address Does not respond if Masters CRC is invalid Device/Field Bus Addr 1 Addr 2 Addr 3 Addr 10 Addr 11 Addr 20 Addr 21 Master Slaves Addr 30 Addr 31

35 Eurotherm Controls Inc / Barber-Colman Company An Invensys company Page 35 EI-Bisync & Modbus Transmission Protocol TIA/EIA-232-F, TIA/EIA-422-B, and TIA/EIA-485-A Telecommunications Industry Association (TIA) Defines Electrical Performance of a Network õ TIA/EIA-232-F abbreviated to EIA-232 in Remainder of Presentation õ TIA/EIA-422-B to EIA-422 õ TIA/EIA-485-A to EIA-485

36 Eurotherm Controls Inc / Barber-Colman Company An Invensys company Page 36 Eurotherm Provides Enhanced EIA-422 ë Meets full Electrical Requirements of EIA-485 ë 32 Instruments Supported per Network ë Labeled as EIA-422/485 EIA-422 or EIA-485 Recommended for Plant Installation ë EIA-485 should be used for new installations where multi-drop capability required ë EIA-422 provided for compatibility with existing Eurotherm instruments Earlier Eurotherm Instruments used Different Terminal Marking EI-Bisync & Modbus

37 Eurotherm Controls Inc / Barber-Colman Company An Invensys company Page 37 New Products 2404f Profibus-DP PID Controllers Profibus -DP Direct connection to controller micro bus Windows Configurator

38 Eurotherm Controls Inc / Barber-Colman Company An Invensys company Page 38 PROFIBUS-DP H Transmission Technology RS 485 transmission - DP or FMS Baud rates from 9600 bits/sec to 12 Mbit/sec ë One unique transmission speed for all devices on the bus ë Series 2400 currently 1M5 maximum Medium Shielded twisted pair shielded copper cable Or glass/plastic fiber optic Network topology Linear bus w/termination both ends - must be powered Stub lines only when baud <1.5M Up to 32 devices per segment ë Repeater enables up to 127 devices ë More than 3 repeaters in series not recommended Plug Connectors DB-9 preferred - 9-pin D sub plug ë Switchable bus termination available RxD/TxD-P(3) RxD/TxD-N(8) VP(6) DGND(5)

39 Eurotherm Controls Inc / Barber-Colman Company An Invensys company Page 39 H Maximum cable length Depends on transmission speed Shielded twisted pair cable type Belden (belden.com) 3079A or 9182 recommended PROFIBUS-DP

40 Eurotherm Controls Inc / Barber-Colman Company An Invensys company Page 40 GSD File Editor

41 Eurotherm Controls Inc / Barber-Colman Company An Invensys company Page 41 Device Net 2200e PID Controllers

42 Eurotherm Controls Inc / Barber-Colman Company An Invensys company Page 42 DeviceNet H What is DeviceNet? A simple low-cost industrial networking solution Based on CAN (Controller Area Network) Developed by BOSCH for the European automobile market Reduces cost & time to wire and install automation devices Provides interoperability of like devices from multiple vendors Provides power to attached devices H Statistics Over 10 Million chips shipped in 96, 122 Million forecast in 00 Over 320 DeviceNet products Stopped giving out node counts this year - its a lot H Managed by ODVA (Open DeviceNet Vendor Association, Inc.) An Open Network standard Manages the DeviceNet specification Supports the worldwide growth of DeviceNet More than 285 members H

43 Eurotherm Controls Inc / Barber-Colman Company An Invensys company Page 43 DeviceNet H Maximum cable length Depends on transmission speed Shielded twisted pair cable type Dropline Trunk Line Tap

44 Eurotherm Controls Inc / Barber-Colman Company An Invensys company Page 44 New features, releases and development

45 Eurotherm Controls Inc / Barber-Colman Company An Invensys company Page 45 Series 2000 New features, Available now May 2000 All models now using indicator/ controller V1.43 firmware New Ramp dwell timer function User calibration 2100 Latest firmware version V3.03 DeviceNet communication option (D2N) Full advanced load diagnostics, Mode 2 and Mode 5 PDS support in all models, (2416 mode 2) DC retransmission option Simple 2 segment timer/ programmer VP control function 2200 Full advanced load diagnostics, Mode 2 and Mode 5 PDS support in all models, (2416 mode 2) 2400 Complete configuration and cloning support via clip for, 2100, 2200, 2200e, 2400, 2100i, 2408I Custom linearisation facility Access edit facility Hardlock support for complete range S 2000 iTools configuration

46 Eurotherm Controls Inc / Barber-Colman Company An Invensys company Page 46 Series 2000 development, Future release plan May 2000 Safety limit alarm unit (UL certified) Soft start option, (timed output power limit) Dual channel DC control and retransmission output Improved timer/ programmer Improved VP control function 2200 DeviceNet comms option High precision input 3 additional I/O slots, (2404) 2400 Improved transducer (load cell) scaling and calibration Improved alarm functionality, (independent PV1, PV2) High precision input DeviceNet comms option 2408i


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