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SFC Shop Floor Control Systems SEKA GmbH, Rodgau, Germany © SEKA GmbH - 2004 SFC Presentation - 1 -

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Presentation on theme: "SFC Shop Floor Control Systems SEKA GmbH, Rodgau, Germany © SEKA GmbH - 2004 SFC Presentation - 1 -"— Presentation transcript:

1 SFC Shop Floor Control Systems SEKA GmbH, Rodgau, Germany © SEKA GmbH SFC Presentation - 1 -

2 Human Resource Finance Invoicing Order Mgt. Procurem. Inventory Material Supply Chain Customer Service Unit Cost Calculation Supplier Service Typical available General Ledger System Portfolio in Production Industries SAP ® PeopleSoft ® Siebel ® Navision ® SFC Systems - Why ? © SEKA GmbH SFC Presentation - 2 -

3 Human Resource Finance Invoicing Order Mgt. Procurem. Inventory Material Supply Chain Customer Service Unit Cost Calculation Supplier Service SAP ® PeopleSoft ® Siebel ® Navision ® need Data need Data need Data need Data © SEKA GmbH SFC Presentation SFC Systems - Why ? - 3 -

4 Human Resource Finance Invoicing Order Mgt. Procurem. Inventory Material Supply Chain Customer Service Unit Cost Calculation Supplier Service SAP ® PeopleSoft ® Siebel ® Navision ® need more Data need more Data need more Data need more Data SFC Systems - Why ? © SEKA GmbH SFC Presentation - 4 -

5 Human Resource Finance Invoicing Order Mgt. Procurem. Inventory Material Supply Chain Customer Service Unit Cost Calculation Supplier Service SAP ® PeopleSoft ® Siebel ® Navision ® need good Data need more Productivity need less Waste, less Reclaims need more Reliability SFC Systems - Why ? © SEKA GmbH SFC Presentation - 5 -

6 Human Resource Finance Invoicing Order Mgt. Procurem. Inventory Material Supply Chain Customer Service Unit Cost Calculation Supplier Service SAP ® PeopleSoft ® Siebel ® Navision ® We need good Data We need more Productivity We need less Waste, less Reclaims We need more Reliability SEKA Shop Floor Control Systems for Converting since 1994 SEKA Shop Floor Control Systems for Production since 1999 SEKA DataEntry & Quality systems since 1989 Interfaces for Data up/down-load PLC (Plant Control Systems) SFC Systems - Why ? © SEKA GmbH SFC Presentation - 6 -

7 Human Resource Finance Invoicing Order Mgt. Procurem. Inventory Material Supply Chain Customer Service Unit Cost Calculation Supplier Service SAP ® PeopleSoft ® Siebel ® Navision ® SFC-Production - The Vision © SEKA GmbH SFC Presentation Good data (automatic data collection) Good quality (on hold functionality) More productivity (control material flow) More transparancy (easy data access, WEB) More effectiveness (less required operator input) Less Reclaims control (shop floor logistics) paperless production - complete documentation and reporting Configurable and modular System easy Integration (Interfaces to any systems) Shop Floor Control - 7 -

8 Human Resource Finance Invoicing Order Mgt. Procurem. Inventory Material Supply Chain Customer Service Unit Cost Calculation Supplier Service SAP ® PeopleSoft ® Siebel ® Navision ® SEKA Shop Floor Control - Production - SFC-Production - The Environment © SEKA GmbH SFC Presentation Line 1 : ExtruderLine 2 : CoaterLine 3 : SlitterLine 4 : Rework Inline Testunit Inline Testunit PLC SCADA PLC SCADA PLC SCADA PLC Database Historian - iHistorioan - WW InSQL - 8 -

9 Human Resource Finance Invoicing Order Mgt. Procurem. Inventory Material Supply Chain Customer Service Unit Cost Calculation Supplier Service SAP ® PeopleSoft ® Siebel ® Navision ® SFC-Production - The Modules © SEKA GmbH SFC Presentation Line 1 : ExtruderLine 2 : CoaterLine 3 : SlitterLine 4 : Rework Inline Testunit Inline Testunit PLC SCADA PLC SCADA PLC SCADA PLC Database Historian - iHistorioan - WW InSQL Server Database SFC SFC Database holds all Setup/Material/ Time/ Quality data Logic programmed in stored procedures Triggers for event based data processing holds temporary work flow data holds all historical tracing data Replication possible - 9 -

10 Human Resource Finance Invoicing Order Mgt. Procurem. Inventory Material Supply Chain Customer Service Unit Cost Calculation Supplier Service SAP ® PeopleSoft ® Siebel ® Navision ® SFC-Production - The Modules © SEKA GmbH SFC Presentation Line 1 : ExtruderLine 2 : CoaterLine 3 : SlitterLine 4 : Rework Inline Testunit Inline Testunit PLC SCADA PLC SCADA PLC SCADA PLC Database Historian - iHistorioan - WW InSQL Server Database DC SFC DataConnector (DC) Connects to datasources (DDE,OPC,TCP,...) reads, writes and processes data sends Events to database (line down, splice,..) validates values (Out of Limit, corr. action) script language for recalculation and charting free setup of tag attibutes (Target, Min,...)

11 Human Resource Finance Invoicing Order Mgt. Procurem. Inventory Material Supply Chain Customer Service Unit Cost Calculation Supplier Service SAP ® PeopleSoft ® Siebel ® Navision ® SFC-Production - The Modules © SEKA GmbH SFC Presentation Line 1 : ExtruderLine 2 : CoaterLine 3 : SlitterLine 4 : Rework Inline Testunit Inline Testunit PLC SCADA PLC SCADA PLC SCADA PLC Database Historian - iHistorioan - WW InSQL Server Database DC Workcenter CWorkcenter EWorkcenter SWorkcenter R SFC Workcenter operator Interfaces & operator log on/off shop order (set material, recipes, sampling...) disposition and pack of material & labeling enter downtime codes (DC detects downtime) Raw material consumption & scanning reports, data views, tracing,

12 Human Resource Finance Invoicing Order Mgt. Procurem. Inventory Material Supply Chain Customer Service Unit Cost Calculation Supplier Service SAP ® PeopleSoft ® Siebel ® Navision ® SFC-Production - The Modules © SEKA GmbH SFC Presentation Line 1 : ExtruderLine 2 : CoaterLine 3 : SlitterLine 4 : Rework Inline Testunit Inline Testunit PLC SCADA PLC SCADA PLC SCADA PLC Database Historian - iHistorioan - WW InSQL Server Database DC Workcenter CWorkcenter EWorkcenter SWorkcenter R Packaging SFC Packaging operator interface pack, repack, unpack material list of all packages and contents reprint lables fill up partial bundles

13 Human Resource Finance Invoicing Order Mgt. Procurem. Inventory Material Supply Chain Customer Service Unit Cost Calculation Supplier Service SAP ® PeopleSoft ® Siebel ® Navision ® SFC-Production - The Modules © SEKA GmbH SFC Presentation Line 1 : ExtruderLine 2 : CoaterLine 3 : SlitterLine 4 : Rework Inline Testunit Inline Testunit PLC SCADA PLC SCADA PLC SCADA PLC Database Historian - iHistorioan - WW InSQL Server Database DC Workcenter CWorkcenter EWorkcenter SWorkcenter R LaboratoryPackaging SFC Laboratory list of all samples taken at workcenters scan sample label enter quality data, based on Quality Standards display Out of Spec, Out of Acceptance Retesting (future) SPC-charts (future)

14 Human Resource Finance Invoicing Order Mgt. Procurem. Inventory Material Supply Chain Customer Service Unit Cost Calculation Supplier Service SAP ® PeopleSoft ® Siebel ® Navision ® SFC-Production - The Modules © SEKA GmbH SFC Presentation Line 1 : ExtruderLine 2 : CoaterLine 3 : SlitterLine 4 : Rework Inline Testunit Inline Testunit PLC SCADA PLC SCADA PLC SCADA PLC Database Historian - iHistorioan - WW InSQL Server Database DC Workcenter CWorkcenter EWorkcenter SWorkcenter R ShippingLaboratoryPackaging SFC Shipping operator interface scan all packages verify material and quality status of each unit verify CoA, print/ CoAs automatically save shipping data (date,customer,PO,Truck) send shipping lists by

15 Human Resource Finance Invoicing Order Mgt. Procurem. Inventory Material Supply Chain Customer Service Unit Cost Calculation Supplier Service SAP ® PeopleSoft ® Siebel ® Navision ® SFC-Production - The Modules © SEKA GmbH SFC Presentation Line 1 : ExtruderLine 2 : CoaterLine 3 : SlitterLine 4 : Rework Inline Testunit Inline Testunit PLC SCADA PLC SCADA PLC SCADA PLC Database Historian - iHistorioan - WW InSQL Server Database DC Workcenter CWorkcenter EWorkcenter SWorkcenter R ShippingLaboratoryReceivingPackaging SFC Receiving (future) verify material verify Certificate sampling for lab labeling

16 Human Resource Finance Invoicing Order Mgt. Procurem. Inventory Material Supply Chain Customer Service Unit Cost Calculation Supplier Service SAP ® PeopleSoft ® Siebel ® Navision ® SFC-Production - The Modules © SEKA GmbH SFC Presentation Line 1 : ExtruderLine 2 : CoaterLine 3 : SlitterLine 4 : Rework Inline Testunit Inline Testunit PLC SCADA PLC SCADA PLC SCADA PLC Database Historian - iHistorioan - WW InSQL Server Database DC Workcenter CWorkcenter EWorkcenter SWorkcenter R ShippingLaboratoryReceivingWarehousePackaging SFC Warehouse currently available for SFC-Converting- Systems only

17 Human Resource Finance Invoicing Order Mgt. Procurem. Inventory Material Supply Chain Customer Service Unit Cost Calculation Supplier Service SAP ® PeopleSoft ® Siebel ® Navision ® SFC-Production - The Modules © SEKA GmbH SFC Presentation Line 1 : ExtruderLine 2 : CoaterLine 3 : SlitterLine 4 : Rework Inline Testunit Inline Testunit PLC SCADA PLC SCADA PLC SCADA PLC Database Historian - iHistorioan - WW InSQL Server Database DC Workcenter CWorkcenter EWorkcenter SWorkcenter R ShippingLaboratory Process to Quality ReceivingWarehousePackaging SFC Process to Quality (background system) extracts data from Historian database and calculates quality property results automatically set quality status and set material on hold if it fails specification

18 Human Resource Finance Invoicing Order Mgt. Procurem. Inventory Material Supply Chain Customer Service Unit Cost Calculation Supplier Service SAP ® PeopleSoft ® Siebel ® Navision ® SFC-Production - The Modules © SEKA GmbH SFC Presentation Line 1 : ExtruderLine 2 : CoaterLine 3 : SlitterLine 4 : Rework Inline Testunit Inline Testunit PLC SCADA PLC SCADA PLC SCADA PLC Database Historian - iHistorioan - WW InSQL Server Database DC Workcenter CWorkcenter EWorkcenter SWorkcenter R ShippingLaboratory Cognex Add-On Process to Quality ReceivingWarehousePackaging SFC Cognex Add-on System (background system) processes cognex ICN inspection data and recommends material disposition recipe setup for different ICN stations, different Cognex recipes, different products

19 Human Resource Finance Invoicing Order Mgt. Procurem. Inventory Material Supply Chain Customer Service Unit Cost Calculation Supplier Service SAP ® PeopleSoft ® Siebel ® Navision ® SFC-Production - The Modules © SEKA GmbH SFC Presentation Line 1 : ExtruderLine 2 : CoaterLine 3 : SlitterLine 4 : Rework Inline Testunit Inline Testunit PLC SCADA PLC SCADA PLC SCADA PLC Database Historian - iHistorioan - WW InSQL Server Database DC Workcenter CWorkcenter EWorkcenter SWorkcenter R ShippingLaboratory Cognex Add-On Process to Quality CoA System ReceivingWarehousePackaging SFC CoA System (can be used as background system- interactive frontend necessary for CoAs which do not meet release criteria) creates customer specific CoAs

20 Human Resource Finance Invoicing Order Mgt. Procurem. Inventory Material Supply Chain Customer Service Unit Cost Calculation Supplier Service SAP ® PeopleSoft ® Siebel ® Navision ® SFC-Production - The Modules © SEKA GmbH SFC Presentation Line 1 : ExtruderLine 2 : CoaterLine 3 : SlitterLine 4 : Rework Inline Testunit Inline Testunit PLC SCADA PLC SCADA PLC SCADA PLC Database Historian - iHistorioan - WW InSQL Server Database DC Workcenter CWorkcenter EWorkcenter SWorkcenter R Shipping Setup Laboratory Cognex Add-On Process to Quality CoA System ReceivingWarehousePackaging SFC SFC Setup configure workcenters, lines, shifts, crew,... material item master, BOMs, alternate output downtime & waste codes configure workcenter functionalities

21 Human Resource Finance Invoicing Order Mgt. Procurem. Inventory Material Supply Chain Customer Service Unit Cost Calculation Supplier Service SAP ® PeopleSoft ® Siebel ® Navision ® SFC-Production - The Modules © SEKA GmbH SFC Presentation Line 1 : ExtruderLine 2 : CoaterLine 3 : SlitterLine 4 : Rework Inline Testunit Inline Testunit PLC SCADA PLC SCADA PLC SCADA PLC Database Historian - iHistorioan - WW InSQL Server Database DC Workcenter CWorkcenter EWorkcenter SWorkcenter R Shipping Setup Laboratory Cognex Add-On Process to Quality CoA System ReceivingWarehousePackaging SFC FinePlanning shop order sequence planning automatic end time calculation automatic Yield/Runtime/OEE calculation shop order related instructions to operators combine shop orders to one production order (future)

22 Human Resource Finance Invoicing Order Mgt. Procurem. Inventory Material Supply Chain Customer Service Unit Cost Calculation Supplier Service SAP ® PeopleSoft ® Siebel ® Navision ® SFC-Production - The Modules © SEKA GmbH SFC Presentation Line 1 : ExtruderLine 2 : CoaterLine 3 : SlitterLine 4 : Rework Inline Testunit Inline Testunit PLC SCADA PLC SCADA PLC SCADA PLC Database Historian - iHistorioan - WW InSQL Server Database DC Workcenter CWorkcenter EWorkcenter SWorkcenter R Shipping Setup Laboratory Cognex Add-On Process to Quality CoA System ReceivingWarehousePackaging SFC FinePlanning AS/OC System (internal quality audit system) handling out of spec/control material routing material and actions data reports

23 Human Resource Finance Invoicing Order Mgt. Procurem. Inventory Material Supply Chain Customer Service Unit Cost Calculation Supplier Service SAP ® PeopleSoft ® Siebel ® Navision ® SFC-Production - The Modules © SEKA GmbH SFC Presentation Line 1 : ExtruderLine 2 : CoaterLine 3 : SlitterLine 4 : Rework Inline Testunit Inline Testunit PLC SCADA PLC SCADA PLC SCADA PLC Database Historian - iHistorioan - WW InSQL Server Database DC Workcenter CWorkcenter EWorkcenter SWorkcenter R Shipping Setup Laboratory Cognex Add-On Process to Quality CoA System ReceivingWarehousePackaging SFC FinePlanning AS/OC System Process Engineers enter process specific rules inspection recipes PLC recipes target, range of operator changes product standards work instructions

24 Human Resource Finance Invoicing Order Mgt. Procurem. Inventory Material Supply Chain Customer Service Unit Cost Calculation Supplier Service SAP ® PeopleSoft ® Siebel ® Navision ® SFC-Production - The Modules © SEKA GmbH SFC Presentation Line 1 : ExtruderLine 2 : CoaterLine 3 : SlitterLine 4 : Rework Inline Testunit Inline Testunit PLC SCADA PLC SCADA PLC SCADA PLC Database Historian - iHistorioan - WW InSQL Server Database DC Workcenter CWorkcenter EWorkcenter SWorkcenter R Shipping Setup Laboratory Cognex Add-On Process to Quality CoA System ReceivingWarehousePackaging SFC FinePlanning AS/OC System Process Engineers QA Egineers Quality engineers enter quality standards enter sampling plans enter customer specific CoA setup create CoA release material

25 Human Resource Finance Invoicing Order Mgt. Procurem. Inventory Material Supply Chain Customer Service Unit Cost Calculation Supplier Service SAP ® PeopleSoft ® Siebel ® Navision ® SFC-Production - The Modules © SEKA GmbH SFC Presentation Line 1 : ExtruderLine 2 : CoaterLine 3 : SlitterLine 4 : Rework Inline Testunit Inline Testunit PLC SCADA PLC SCADA PLC SCADA PLC Database Historian - iHistorioan - WW InSQL Server Database DC Workcenter CWorkcenter EWorkcenter SWorkcenter R Shipping Setup Laboratory Cognex Add-On Process to Quality CoA System ReceivingWarehousePackaging SFC FinePlanning Analysis AS/OC System Process Engineers QA Egineers Data Analysis flexible access data with ODBC clients

26 Human Resource Finance Invoicing Order Mgt. Procurem. Inventory Material Supply Chain Customer Service Unit Cost Calculation Supplier Service SAP ® PeopleSoft ® Siebel ® Navision ® SFC-Production - The Modules © SEKA GmbH SFC Presentation Line 1 : ExtruderLine 2 : CoaterLine 3 : SlitterLine 4 : Rework Inline Testunit Inline Testunit PLC SCADA PLC SCADA PLC SCADA PLC Database Historian - iHistorioan - WW InSQL Server Database DC Workcenter CWorkcenter EWorkcenter SWorkcenter R Shipping Setup Laboratory Cognex Add-On Process to Quality CoA System ReceivingWarehousePackaging SFC FinePlanning Analysis AS/OC System Process Engineers QA Egineers WEB Display display Yield, Outout, Runtime, OEE data display raw system data standard WEB pages planned, currently customized WEB pages only

27 Human Resource Finance Invoicing Order Mgt. Procurem. Inventory Material Supply Chain Customer Service Unit Cost Calculation Supplier Service SAP ® PeopleSoft ® Siebel ® Navision ® SFC-Production - The Modules © SEKA GmbH SFC Presentation Line 1 : ExtruderLine 2 : CoaterLine 3 : SlitterLine 4 : Rework Inline Testunit Inline Testunit PLC SCADA PLC SCADA PLC SCADA PLC Database Historian - iHistorioan - WW InSQL Server Database DC Workcenter CWorkcenter EWorkcenter SWorkcenter R Shipping Setup Laboratory Cognex Add-On Process to Quality CoA System ReceivingWarehousePackaging SFC FinePlanning Interfaces Analysis AS/OC System Process Engineers QA Egineers WEB Display System Interfaces eventbased triggered interfaces easy integration of existing stored procedures with new interfaces

28 Human Resource Finance Invoicing Order Mgt. Procurem. Inventory Material Supply Chain Customer Service Unit Cost Calculation Supplier Service SAP ® PeopleSoft ® Siebel ® Navision ® SFC-Production - The Modules © SEKA GmbH SFC Presentation Line 1 : ExtruderLine 2 : CoaterLine 3 : SlitterLine 4 : Rework Inline Testunit Inline Testunit PLC SCADA PLC SCADA PLC SCADA PLC Database Historian - iHistorioan - WW InSQL Server Database DC Workcenter CWorkcenter EWorkcenter SWorkcenter R Shipping Setup Laboratory Cognex Add-On Process to Quality CoA System ReceivingWarehousePackaging SFC FinePlanning Interfaces Analysis AS/OC System Process Engineers QA Egineers WEB Display Multilingual System easy to add new language in DB table dynamic language change (no program restart necessary) use of operators language, not system phrases data display screens configurable

29 Human Resource Finance Invoicing Order Mgt. Procurem. Inventory Material Supply Chain Customer Service Unit Cost Calculation Supplier Service SAP ® PeopleSoft ® Siebel ® Navision ® SFC-Production - The Overview © SEKA GmbH SFC Presentation Line 1 : ExtruderLine 2 : CoaterLine 3 : SlitterLine 4 : Rework Inline Testunit Inline Testunit PLC SCADA PLC SCADA PLC SCADA PLC Database Historian - iHistorioan - WW InSQL Server Database DC Workcenter CWorkcenter EWorkcenter SWorkcenter R Shipping Setup Laboratory Cognex Add-On Process to Quality CoA System ReceivingWarehousePackaging SFC FinePlanning Interfaces Analysis AS/OC System Process Engineers QA Egineers WEB Display


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