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Orbital Australia Pty. Ltd. Lightweight Heavy Fuel Engine Technology Orbital Confidential.

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Presentation on theme: "Orbital Australia Pty. Ltd. Lightweight Heavy Fuel Engine Technology Orbital Confidential."— Presentation transcript:

1 Orbital Australia Pty. Ltd. Lightweight Heavy Fuel Engine Technology Orbital Confidential

2 Copyright Pg 2 Overview Orbital FlexDI –Air Assisted Direct Injection. Heavy fuel technology Synerject – Fuel system supply (USA)

3 Copyright Pg 3 Orbital Corporation Orbital provides innovation, design, product development and operational improvement services to the worlds producers, suppliers, regulators and end users of engines and engine management systems. Headquartered in Perth, Australia Annual Revenue ~US$12 million Employees ~100

4 Copyright Pg 4

5 Copyright Pg 5 FlexDI – Air Assisted Direct Injection

6 Copyright Pg 6 Orbital Air-Assist Direct Fuel Injection Fuel metering injector Direct (air) Injector Fuel to air regulator Fuel-air interface 720 o BTDC360 o BTDC0 o 180 o FUEL METERING EVENT DIRECT INJECTION EVENT INJECTION SEQUENCING IGNITION

7 Copyright Pg 7

8 Copyright Pg 8 Orbital DI System Schematic

9 Copyright Pg 9

10 Copyright Pg 10 Consumer Products in the Market Over 500,000 Orbital DI engines in the market

11 Copyright Pg 11

12 Copyright Pg 12 Heavy Fuel Technology

13 Copyright Pg 13 Air-assist Direct Injection Spray Characteristic DIESEL FUELGASOLINE FUEL 10 mg/shot 6.8 micron SMD5.7 micron SMD Spray shape not effected by fuel type Similar droplet sizes for all types of fuel

14 Copyright Pg 14 Benefits of Air-Assisted Direct Injected Engines for UAVs: Reliable cold start Smooth transient operation. Multi-fuel capability (gas, JP5/8, diesel) Lower weight & vibration than diesel. Lower cost & consumption than turbine Engine monitoring via advanced EMS. UAV Benefits of Air-Assisted DI

15 Copyright Pg 15 Military Applications Utilizing Orbital DI Technology (Currently in the public domain)

16 Copyright Pg 16 Technology Used by US Navy Mercury 3.0L V6 2-Stroke Outboard with Orbitals air-assisted direct injection. JP5/JP8 operation and EPA emission compliant. Available on GSA since

17 Copyright Pg 17 Technology under evaluation by UK MoD EP Barrus has designed, developed and delivered a multi fuel 50hp outboard trial engine under license for the UK MoD, capable of running on gasoline, JP5, JP8 and diesel. Has also been evaluated by US Navy and US Marines.

18 Copyright Pg 18 Teledyne Brown Engineering S1204 Hirth-Orbital 500cc 2-stroke Boxer (44hp) – JP8 Fuel

19 Copyright Pg 19 Polaris MV800/MVRS Military ATV/UTV 760cc 4-Stroke with Orbital DI – JP8 Fuel Available since

20 Copyright Pg 20 ESW Lightweight 17kW APU

21 Copyright Pg 21 Fuel System Supply – USA Joint Venture

22 Copyright Pg 22 Synerject Overview 42:58 Joint Venture with Siemens-VDO established in 1997 Supplies and manufactures Engine Management Systems (EMS) and electronic fuel injection systems for global non- automotive market Access to Siemens-VDO (Continental) automotive components and know how for non-automotive applications Largest independent supplier in the world for non-automotive applications

23 Copyright Pg 23 Synerject LLC 201 Enterprise Drive Newport News, Virginia, USA Telephone: +1 (757) Fax: +1 (757) Synerject LLC 201 Enterprise Drive Newport News, Virginia, USA Telephone: +1 (757) Fax: +1 (757) Current Facility Opened August 2000 Synerject Company Headquarters 60,000 square feet 70 employees Engine Management Systems applications for North America Chassis Dynamometer Modules & Component Product Engineering Production of EMS Modules and Components Engineering Center Certified ISO 9001: 2000 Synerject Newport News Synerject North America

24 Copyright Pg 24 Synerject took over Bombardier Recreational Products ETEC Fuel System production facility in Produces ETEC fuel systems for Evinrude Outboards 40,000 square feet 65 employees Synerject Newport News Synerject – Delevan, WI

25 Copyright Pg 25 2 Stroke Direct Injection Port Injection 4 Stroke Port Injection Direct Injection Synerject – Products and Markets

26 Copyright Pg 26 Production Assembly and Engineering Test

27 Copyright Pg 27 Contact Info Bob Schmidt US Technical Sales Rep for Orbital PH: FAX: Website: Skype: schmidtproducts

28 Copyright Pg 28 Innovative Engine Technology for a Safer World …

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