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RJ SPRING RUBBER AND METAL PARTS MFG. CORP.

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Presentation on theme: "RJ SPRING RUBBER AND METAL PARTS MFG. CORP."— Presentation transcript:

1 RJ SPRING RUBBER AND METAL PARTS MFG. CORP.
Company Profile Presentation 1

2 STRATEGIES, MACHINES & EQUIPMENT
CONTENTS COMPANY PROFILE COMPANY PROFILE PRODUCTS PRODUCT APPLICATION STRATEGIES, MACHINES & EQUIPMENT FUTURE PLANS

3 BUSINESS PROFILE Manufacturer www.rjspringrubber.com
Business Trade Name : RJ Spring Rubber and Metalparts Mfg. Corp. Business Address : 171 Nat’l Road, Ortigas Ave. Ext. Brgy. Delapaz, Antipolo City Nature of Business : Manufacturer Plant and Office Area : Plant : 900 sq.m / Office : 100 sq.m Date Established : September 1994 Kind of Ownership : Corporation Contact Numbers : (02) ; (02) ; (02) ; (02) Fax : (02) / Website :

4 Company History and its Operation
ABOUT US Company History and its Operation As RJ SPRING RUBBER & METAL PARTS MFG., CORP., faces the 21st century, the company takes pride in its work by using the latest and updated technology available. Since its start of operation (September of 1994) up to this day, RJ SPRING RUBBER & METAL PARTS MFG., CORP., (formerly Iris Spring and Rubber Industries) have been providing rubber, metal and spring components/items to various clients, serving the clients according to their needs. We believe that we’ll be able to compete globally in the near future since it is the company’s vision to become a highly respected fabricator and producer of various rubber and metal spring components/items. The company assures its clients of their satisfaction by addressing their needs and requirements in a timely manner. At its early stage, RJ was able to capture almost 75% of the total market requirement for Automotive, Appliances, Electronics, Bottling, Shipping and Mining industries merely because of its COMMITMENT IN TOTAL CUSTOMER SATISFACTION. In this regard, it is thus projected, that it won’t take too long for RJ to rise into prominence and gain the stature as one of the most reliable and prestigious player in the manufacturing industry. The company safety and product quality. An open communication policy is practiced throughout the company wherein the personnel are encouraged to air their problems and resolve them at the earliest possible time. At the early stage, RJ’s production is strongly determined to lead in this industry by its new management style and system of operation. Its simple organized structure, office procedures, and policies reflect a new enterprising industry, but still concerned on work volume capacity and efficiency already reached a level of about 3 to 4 tons per month with zero accident reported. As of Today, the company is already ISO 19001:2000 & ISO 14001:2004 Certified under SGS Philippines.

5 QUALITY AND ENVIRONMENTAL POLICY
MISSION AND VISION QUALITY AND ENVIRONMENTAL POLICY We, at RJ SPRING RUBBER & METAL PARTS MFG., CORP., believe that the establishment of an effective quality and environmental management system will help our company achieve its vision of becoming a highly respected fabricator and manufacturer of various rubber and metal spring components/items. The company is strongly determined to lead in this industry by providing satisfaction to our customers and complying with all applicable environmental laws and other requirements that we subscribe to. We will achieve this by: Addressing the needs and expectations of our customers in a timely manner; Continually improving our processes and manpower through innovation training Continually raising quality and environmental awareness within the Company and our customers & suppliers as well; Developing sound practices for effective waste management and proper consumption of electricity . It is imperative that all personnel understand this policy and that all relevant objectives/targets formulated are for the continual improvement of the quality and environmental management system.

6 Purpose, Scope and Applicable Standards
Purpose and Scope This Integrated Quality and Environmental Management System Manual documents RJ Spring Rubber & Metal Parts Mfg., Corp., quality and environmental systems as a company engaged in the manufacturing industry, to demonstrate the company’s commitment to consistently provide products and services that meet customer and regulatory requirements, prevent pollution, and continual improvement. This manual establishes compliance with the standards listed in the Applicable Standards section of this manual. This Quality and EMS Manual applies to all processes and functions within RJ Spring Rubber & Metal Parts Mfg., Corp., in its Rizal office/plant – manufacture of spring and rubber. Applicable Standards ISO 9001: 2000, Quality Management System ISO 14001: 2004, Environmental Management Systems Exclusion: ISO 9001:2000 Section 7.3 –Design and/or Development, including all subsections within these clauses. ISO 9001:2000 Section – Validation of Processes for Production and Service Provision and all subsections within these clauses. Justification: RJ Spring Rubber & Metal Parts Mfg., Corp., does not design or develop the products it produces. All product specifications are defined by customers.

7 Certification, Awards and Recognition
Certified by ISO : 14001:2004 and 9001:2000 2006 Outstanding Local Suppliers – Isuzu Philippines Corporation Best in Quality Award – Sharp Philippines Corporation 2004 Appreciation Award for Excellence – Sharp Philippines Corporation 2009 ZERO Delay in Delivery – Isuzu Philippines Corporation

8 BUSINESS PROCESS CHART
Customer Business Planning Order Handling Warehousing & Maintenance Manufacturing Admin Inspection & Delivery Subcon Plating & Testing Review and Improvement Customer Management Responsibility & Resource Management Plan Product/Service Realization (Do) Monitoring & Measurement (Check-Act)

9 PRODUCT SALES CONTRIBUTION

10 PART SALES CONTRIBUTION

11 CUSTOMER SALES AND CONTRIBUTIONS

12 MAJOR CUSTOMERS It’s Precision Ltd. Singapore
France It’s Precision Ltd. Singapore Autoventions Marketing Corp. OE Works Thailand Interphil Laboratories.

13 Automotive Industries Electronics Industries Construction Industries
TARGET CLIENTS 1 Automotive Industries 2 Electronics Industries 3 Bottling Companies 4 Food Companies 5 Construction Industries 6 Pharmaceuticals 7 Hardware

14 STRATEGIES, MACHINES & EQUIPMENTS
CONTENTS COMPANY PROFILE PRODUCTS PRODUCTS PRODUCT APPLICATION STRATEGIES, MACHINES & EQUIPMENTS FUTURE PLANS

15 PRODUCT CATEGORIES Spring Springs BENDED WIRES Stamping Parts Rubber
Fabrication

16 SPRING PRODUCTS Tension Spring Compression Spring

17 SPRING PRODUCTS Coil Spring Danly Spring

18 SPRING PRODUCTS Special Type Spring Torsion Spring Extension Spring Hose Clips

19 PRODUCTS CATEGORIES Spring BENDED WIRES BENDED WIRES Stamping Parts
Rubber Fabrication

20 BENDED WIRES PRODUCTS Seat Frames Doorlinks Star Type Ring

21 PRODUCT CATEGORIES Spring BENDED WIRES Stamping Parts Stamping Parts
Rubber Fabrication

22 STAMPING PARTS PRODUCTS

23 PRODUCTS CATEGORIES Spring BENDED WIRES Stamping Parts Rubber Rubber
Fabrication

24 RUBBER PRODUCTS

25 RUBBER PRODUCTS

26 PRODUCT CATEGORIES Spring BENDED WIRES Stamping Parts Rubber
Fabrication Fabrication

27 FABRICATION

28 STRATEGIES, MACHINES & EQUIPMENTS
CONTENTS COMPANY PROFILE PRODUCTS PRODUCT APPLICATION PRODUCT APPLICATION STRATEGIES, MACHINES & EQUIPMENTS FUTURE PLANS

29 PRODUCT APPLICATION Adjuster Spring Seat Frames

30 PRODUCT APPLICATION Bracket for Step Board Star Type Ring Battery Clamp

31 PRODUCT APPLICATION Battery Clamp and Tension Rod Battery Carrier
Rubber for Assist Grip (Finisher Assist Grip) Rubber Mud Guard Skirt Buffer Door Doorlinks Hoseclip and Rectagular Washer

32 STRATEGIES, MACHINES & EQUIPMENTS STRATEGIES, MACHINES & EQUIPMENTS
CONTENTS COMPANY PROFILE PRODUCTS PRODUCT APPLICATION STRATEGIES, MACHINES & EQUIPMENTS STRATEGIES, MACHINES & EQUIPMENTS FUTURE PLANS

33 = S U C C E S S STRATEGIES ISO 9001 ISO 14001 C O S T
CHEAPER COST REDUCE RE-USE,RECYCLE V.A.V.E RESPONSE TO CUSTOMERS COMPLAIN TOOLS AND EQUIPMENT SUPPORT TECHNICAL SUPPORT Completely Check Completely Find Out 5’S Safety First ISO 9001 ISO 14001 ACCURATE & ONTIME DELIVERY = Q U A L I T Y C O S T D E L I V R Y T E C H N I A L S A F E T Y

34 Preventative Measures
STRATEGIES Contingency Plan Category Potential Risk Containment Plan Preventative Measures Material Material shortage due to: Delivery Delay Uncontrollable Reason Maintain Stock Level Finish Goods 1 month Buffer Stock Give 3 months forecast to suppliers Regular Visits to local suppliers Monitor suppliers performance on a monthly basis Machine Machine Breakdown Conduct Trial for alternative machine Keep back up sub con incase alternative machine is available Strictly follow machine preventive maintenance program Maintain stock of commonly used spare parts of machines Mold Mold Damage Conduct Immediate mold repair 1. Rj spring has internal mold repair capability Conduct mold preventative maintenance after each production Man Line Stoppage due to labor problem Strengthen labor management council activities. Regular LMC meetings (twice a month) to discuss LMC concerns and to address labor issue Power Outage Electrical Supply breakdown Standby Generator is available incase of power outage Continue conducting substation preventative maintenance Quarterly check up of electrical circuit breakers to check for any abnormality Fire Occurrence of Fire Implement Emergency Response Procedure Continue to implement monthly 5’s & safety patrol to verify that all safety measures are implemented. Strictly follow external audit advise and improvement suggestions.

35 Machines and Equipments
Mechanical Power Press Brand Date Purchased Tons Type Die Clearance Die Size Machine Qty. Min Max Japan Jan. 2002 10 Mech. Power Press 8” 6” 2 25 14” 11” Nov. 2008 60 29” 15” 17” 1 30 16” 12” Taiwan 80 20” 18” Jan. 2009 150

36 Machines and Equipments
Rubber Press Brand Date Purchased Capacity Type Mould Size Machine Qty. Min Max Japan May. 2001 3 HP Hydraulic 8x8 14x14 2 1 Assembled Semi -Hydraulic 6x6 12x12

37 Machines and Equipments
Automatic Coiling Machines Brand Date Purchased Capacity Type/Kind Die Size Machine Qty. Min Max Germany Nov. 2008 3 HP Wafios 0.8mm 3.0mm 1 1.0mm 5.0mm 1 HP Hokuyo 0.3mm - It can produce hundred thousands of spring per day.

38 Machines and Equipments
Manual Coiling Machines Brand Date Purchased Capacity Type/Kind Clearance Die Size Machine Qty. Min Max Assembled Jan. 2002 1 HP Manual 0.3mm 1.2mm 2 1.0mm 3.0mm 4 8.0mm 5 3 HP 12.0mm 3 50.0mm 1

39 Machines and Equipments
Machines for Fabrication (In-House) Brand Date Purchased Size/Capacity Type/Kind Machine Qty. Japan Nov. 2008 3 FT/3 HP Conventional Lathe Machine 1 6 FT/4 HP Jan. 2001 Jan. 2004 3HP Vertical Milling Machine Germany May. 2004 Migweld China Power Saw Nov. 2009 Surface Grinder

40 Technical Support Equipments
Durometer (Hardness Tester) Digital Caliper Micrometer Vernier Height Gauge Digital Weighing Scale

41 STRATEGIES, MACHINES & EQUIPMENTS
CONTENTS COMPANY PROFILE PRODUCTS PRODUCT APPLICATION STRATEGIES, MACHINES & EQUIPMENTS FUTURE PLANS FUTURE PLANS

42 Future Plans ACTIVITY 2010 2011 2012 Allocation of budget for plant construction at laguna plant Start of plant construction Transfer of machine & production line

43 Future Plans LOAD TESTING MACHINES

44 CNC SPRING MAKING AND COILING MACHINE CNC WIRE BENDING MACHINE
Future Plans CNC SPRING MAKING AND COILING MACHINE CNC WIRE BENDING MACHINE

45 END


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