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RJ SPRING RUBBER AND METAL PARTS MFG. CORP. Company Profile Presentation.

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Presentation on theme: "RJ SPRING RUBBER AND METAL PARTS MFG. CORP. Company Profile Presentation."— Presentation transcript:

1 RJ SPRING RUBBER AND METAL PARTS MFG. CORP. Company Profile Presentation

2 Page 2 CONTENTS COMPANY PROFILE PRODUCTS PRODUCT APPLICATION STRATEGIES, MACHINES & EQUIPMENT FUTURE PLANS COMPANY PROFILE

3 Page 3 BUSINESS PROFILE Business Trade Name :RJ Spring Rubber and Metalparts Mfg. Corp. Business Address : Nature of Business : Plant and Office Area : Date Established : Kind of Ownership : Contact Numbers : Website : 171 Natl Road, Ortigas Ave. Ext. Brgy. Delapaz, Antipolo City Manufacturer Plant : 900 sq.m / Office : 100 sq.m September 1994 Corporation (02) ; (02) ; (02) ; (02) Fax : (02) /

4 Page 4 ABOUT US As RJ SPRING RUBBER & METAL PARTS MFG., CORP., faces the 21st century, the company takes pride in its work by using the latest and updated technology available. Since its start of operation (September of 1994) up to this day, RJ SPRING RUBBER & METAL PARTS MFG., CORP., (formerly Iris Spring and Rubber Industries) have been providing rubber, metal and spring components/items to various clients, serving the clients according to their needs. We believe that well be able to compete globally in the near future since it is the companys vision to become a highly respected fabricator and producer of various rubber and metal spring components/items. The company assures its clients of their satisfaction by addressing their needs and requirements in a timely manner. At its early stage, RJ was able to capture almost 75% of the total market requirement for Automotive, Appliances, Electronics, Bottling, Shipping and Mining industries merely because of its COMMITMENT IN TOTAL CUSTOMER SATISFACTION. In this regard, it is thus projected, that it wont take too long for RJ to rise into prominence and gain the stature as one of the most reliable and prestigious player in the manufacturing industry. The company safety and product quality. An open communication policy is practiced throughout the company wherein the personnel are encouraged to air their problems and resolve them at the earliest possible time. At the early stage, RJs production is strongly determined to lead in this industry by its new management style and system of operation. Its simple organized structure, office procedures, and policies reflect a new enterprising industry, but still concerned on work volume capacity and efficiency already reached a level of about 3 to 4 tons per month with zero accident reported. As of Today, the company is already ISO 19001:2000 & ISO 14001:2004 Certified under SGS Philippines. Company History and its Operation

5 Page 5 MISSION AND VISION QUALITY AND ENVIRONMENTAL POLICY We, at RJ SPRING RUBBER & METAL PARTS MFG., CORP., believe that the establishment of an effective quality and environmental management system will help our company achieve its vision of becoming a highly respected fabricator and manufacturer of various rubber and metal spring components/items. The company is strongly determined to lead in this industry by providing satisfaction to our customers and complying with all applicable environmental laws and other requirements that we subscribe to. We will achieve this by: Addressing the needs and expectations of our customers in a timely manner; Continually improving our processes and manpower through innovation training Continually raising quality and environmental awareness within the Company and our customers & suppliers as well; Developing sound practices for effective waste management and proper consumption of electricity. It is imperative that all personnel understand this policy and that all relevant objectives/targets formulated are for the continual improvement of the quality and environmental management system.

6 Page 6 Purpose, Scope and Applicable Standards Purpose and Scope This Integrated Quality and Environmental Management System Manual documents RJ Spring Rubber & Metal Parts Mfg., Corp., quality and environmental systems as a company engaged in the manufacturing industry, to demonstrate the companys commitment to consistently provide products and services that meet customer and regulatory requirements, prevent pollution, and continual improvement. This manual establishes compliance with the standards listed in the Applicable Standards section of this manual. This Quality and EMS Manual applies to all processes and functions within RJ Spring Rubber & Metal Parts Mfg., Corp., in its Rizal office/plant – manufacture of spring and rubber. Applicable Standards ISO 9001: 2000, Quality Management System ISO 14001: 2004, Environmental Management Systems Exclusion: ISO 9001:2000 Section 7.3 –Design and/or Development, including all subsections within these clauses. ISO 9001:2000 Section – Validation of Processes for Production and Service Provision and all subsections within these clauses. Justification: RJ Spring Rubber & Metal Parts Mfg., Corp., does not design or develop the products it produces. All product specifications are defined by customers.

7 Page 7 Certification, Awards and Recognition Certified by ISO : 14001:2004 and 9001: Outstanding Local Suppliers – Isuzu Philippines Corporation Best in Quality Award – Sharp Philippines Corporation 2004 Appreciation Award for Excellence – Sharp Philippines Corporation 2009 ZERO Delay in Delivery – Isuzu Philippines Corporation

8 Page 8 BUSINESS PROCESS CHART Customer Order Handling Manufacturing Inspection & Delivery Customer Business Planning Admin Subcon Plating & Testing Warehousing & Maintenance Review and Improvement Management Responsibility & Resource Management Plan Product/Service Realization (Do) Monitoring & Measurement (Check-Act)

9 Page 9 PRODUCT SALES CONTRIBUTION

10 Page 10 PART SALES CONTRIBUTION

11 Page 11 CUSTOMER SALES AND CONTRIBUTIONS

12 Page 12 MAJOR CUSTOMERS Autoventions Marketing Corp. OE Works Interphil Laboratories. France Thailand Its Precision Ltd. Singapore

13 Page 13 TARGET CLIENTS Automotive Industries Electronics Industries Bottling Companies Food Companies Construction Industries Pharmaceuticals Hardware

14 Page 14 CONTENTS COMPANY PROFILE PRODUCTS PRODUCT APPLICATION STRATEGIES, MACHINES & EQUIPMENTS FUTURE PLANS PRODUCTS

15 Page 15 PRODUCT CATEGORIES Spring Fabrication Rubber Stamping Parts BENDED WIRES Springs

16 Page 16 SPRING PRODUCTS Tension Spring Compression Spring

17 Page 17 SPRING PRODUCTS Coil Spring Danly Spring

18 Page 18 SPRING PRODUCTS Torsion Spring Hose Clips Special Type Spring Extension Spring

19 Page 19 PRODUCTS CATEGORIES Spring Fabrication Rubber Stamping Parts BENDED WIRES

20 Page 20 BENDED WIRES PRODUCTS Seat Frames Doorlinks Star Type Ring

21 Page 21 PRODUCT CATEGORIES Spring Fabrication Rubber Stamping Parts BENDED WIRES Stamping Parts

22 Page 22 STAMPING PARTS PRODUCTS

23 Page 23 PRODUCTS CATEGORIES Spring Fabrication Rubber Stamping Parts BENDED WIRES Rubber

24 Page 24 RUBBER PRODUCTS

25 Page 25 RUBBER PRODUCTS

26 Page 26 PRODUCT CATEGORIES Spring Fabrication Rubber Stamping Parts BENDED WIRES Fabrication

27 Page 27 FABRICATION

28 Page 28 CONTENTS COMPANY PROFILE PRODUCTS PRODUCT APPLICATION STRATEGIES, MACHINES & EQUIPMENTS FUTURE PLANS PRODUCT APPLICATION

29 Page 29 PRODUCT APPLICATION Seat Frames Adjuster Spring

30 Page 30 PRODUCT APPLICATION Bracket for Step Board Battery Clamp Star Type Ring

31 Page 31 PRODUCT APPLICATION Battery Clamp and Tension Rod Battery Carrier Rubber for Assist Grip (Finisher Assist Grip) Doorlinks Buffer Door Rubber Mud Guard Skirt Hoseclip and Rectagular Washer

32 Page 32 CONTENTS COMPANY PROFILE PRODUCTS PRODUCT APPLICATION STRATEGIES, MACHINES & EQUIPMENTS FUTURE PLANS STRATEGIES, MACHINES & EQUIPMENTS

33 Page 33 STRATEGIES QUALITYQUALITY COSTCOST DELIVERYDELIVERY TECHNICALTECHNICAL SAFETYSAFETY ISO 9001 ISO CHEAPER COST REDUCE RE-USE,RECYCLE V.A.V.E ACCURATE & ONTIME DELIVERY RESPONSE TO CUSTOMERS COMPLAIN TOOLS AND EQUIPMENT SUPPORT TECHNICAL SUPPORT Completely Check Completely Find Out 5S Safety First = S U C C E S S

34 Page 34 STRATEGIES CategoryPotential RiskContainment PlanPreventative Measures Material Material shortage due to: 1.Delivery Delay 2.Uncontrollable Reason Maintain Stock Level Finish Goods 1 month Buffer Stock 1.Give 3 months forecast to suppliers 2.Regular Visits to local suppliers 3.Monitor suppliers performance on a monthly basis Machine Machine Breakdown 1.Conduct Trial for alternative machine 2.Keep back up sub con incase alternative machine is available 1.Strictly follow machine preventive maintenance program 2.Maintain stock of commonly used spare parts of machines Mold Mold Damage Conduct Immediate mold repair 1. Rj spring has internal mold repair capability Conduct mold preventative maintenance after each production Man Line Stoppage due to labor problem 1.Strengthen labor management council activities. 2.Regular LMC meetings (twice a month) to discuss LMC concerns and to address labor issue Power Outage Electrical Supply breakdown Standby Generator is available incase of power outage 1.Continue conducting substation preventative maintenance 2.Quarterly check up of electrical circuit breakers to check for any abnormality Fire Occurrence of Fire Implement Emergency Response Procedure 1.Continue to implement monthly 5s & safety patrol to verify that all safety measures are implemented. 2.Strictly follow external audit advise and improvement suggestions. Contingency Plan

35 Page 35 Machines and Equipments Mechanical Power Press Brand Date Purchased TonsTypeDie Clearance Die Size Machine Qty. MinMax JapanJan Mech. Power Press8682 JapanJan Mech. Power Press JapanNov Mech. Power Press JapanNov Mech. Power Press TaiwanNov Mech. Power Press JapanJan Mech. Power Press1

36 Page 36 Machines and Equipments Brand Date Purchased CapacityType Mould Size Machine Qty. MinMax JapanMay HPHydraulic8x814x142 JapanMay HPHydraulic8x814x141 AssembledMay HPSemi - Hydraulic 6x612x122 Rubber Press

37 Page 37 Machines and Equipments Brand Date Purchased CapacityType/Kind Die Size Machine Qty. MinMax GermanyNov HPWafios0.8mm3.0mm1 GermanyNov HPWafios1.0mm3.0mm1 GermanyNov HPWafios1.0mm5.0mm1 GermanyNov HPHokuyo0.3mm1.0mm1 Automatic Coiling Machines - It can produce hundred thousands of spring per day.

38 Page 38 Machines and Equipments Brand Date Purchased CapacityType/KindClearance Die Size Machine Qty. MinMax AssembledJan HPManual0.3mm1.2mm2 AssembledJan HPManual1.0mm3.0mm4 AssembledJan HPManual3.0mm8.0mm5 AssembledJan HPManual8.0mm12.0mm3 AssembledJan HPManual12.0mm50.0mm1 Manual Coiling Machines

39 Page 39 Machines and Equipments BrandDate PurchasedSize/CapacityType/KindMachine Qty. JapanNov FT/3 HPConventional Lathe Machine1 JapanNov FT/4 HPConventional Lathe Machine1 JapanJan FT/3 HPConventional Lathe Machine1 JapanJan HPVertical Milling Machine1 JapanNov HPConventional Lathe Machine1 GermanyMay HPMigweld1 ChinaNov HPPower Saw1 JapanNov. 2009Surface Grinder1 Machines for Fabrication (In-House)

40 Page 40 Technical Support Equipments Digital Caliper Vernier Height Gauge Durometer (Hardness Tester) Digital Weighing Scale Micrometer

41 Page 41 CONTENTS COMPANY PROFILE PRODUCTS PRODUCT APPLICATION STRATEGIES, MACHINES & EQUIPMENTS FUTURE PLANS

42 Page 42 Future Plans ACTIVITY Allocation of budget for plant construction at laguna plant Start of plant construction Transfer of machine & production line

43 Page 43 Future Plans LOAD TESTING MACHINES

44 Page 44 Future Plans CNC SPRING MAKING AND COILING MACHINE CNC WIRE BENDING MACHINE

45 Page 45


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